Dyeing device for superfine fiber towel processing

By designing a dyeing device that automatically scoops up and spins dry, the labor intensity problem of manual scooping up and wringing out microfiber towels during the printing and dyeing process is solved, the automated processing of fiber towels is realized, the labor intensity is reduced and the production efficiency is improved.

CN223458543UActive Publication Date: 2025-10-21HEBEI KAIYUAN TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422294417.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-10-21
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

During the reactive dyeing process of microfiber towels, the operations of picking up and wringing out the fiber towels require a lot of manual labor, resulting in high labor intensity for the workers.

Method used

A dyeing device for processing microfiber towels was designed. It includes a salvaging structure and a rotating structure. An electric push rod and an asynchronous motor are used to automatically scoop up and dry the towels. The scooping and wringing operations of the fiber towels are automatically completed through the combination of an arc plate and a dehydration cylinder.

Benefits of technology

It reduces the labor intensity of the staff, improves the production efficiency, realizes the automatic processing of fiber towels, and reduces manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a dyeing device for superfine fiber towel processing, and belongs to the technical field of superfine fiber towel processing, the dyeing device comprises a rack, the top of the rack is provided with a dip dyeing box, the dip dyeing box is provided with a waste discharge pipeline, and the dip dyeing box is provided with a fishing structure and a rotating structure. According to the dyeing device for superfine fiber towel processing, by arranging a fishing structure and a rotating structure, a to-be-dyed towel is pressed into reactive dye through a pressing plate, the reactive dye completely submerges the towel, an electric push rod in a lifting component can be used for controlling an annular supporting table to ascend, and therefore the towel can be conveniently dyed. The dewatering barrel is driven up by the connecting frame and the annular supporting table, towels in reactive dye are automatically fished up, then the asynchronous motor can be started, the dewatering barrel is controlled to rotate through mechanical transmission, water in the dyed towels is thrown out, and manual fishing and wringing operation of workers is replaced. And the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to super fine fiber towel processing technical field, concretely is a kind of dyeing device for super fine fiber towel processing. BACKGROUND

[0002] The complete processing process of super fine fiber towel includes raw material preparation, spinning, weaving, printing and dyeing, post-treatment, cutting, sewing, quality inspection and packaging processes, among which the printing and dyeing process of super fine fiber towel production can be divided into active printing and dyeing, transfer printing and dyeing and digital printing and dyeing. The printing and dyeing process adds color or pattern to the fiber towel, making it more beautiful. Active printing and dyeing is to soak the fiber towel in reactive dyes, and to use the chemical reaction between reactive dyes and fibers to make the dyes firmly adhere to the fibers. This method has high color fastness, bright and lasting color, and is commonly used for high-grade towels with high color requirements.

[0003] In the prior art, when processing super fine fiber towel by active printing and dyeing, reactive dyes are injected into a dyeing tank, then the fiber towel to be dyed is soaked in the reactive dyes, and a weight is used to press the fiber towel so that the reactive dyes overflow the fiber towel. After a period of continuous immersion and dyeing, the fiber towel needs to be manually lifted and wrung out by the staff, and then transferred to the next processing line. In this process, the lifting and wringing of the fiber towel need to be done manually, which increases the labor intensity of the staff. Therefore, a dyeing device for super fine fiber towel processing is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In view of the shortcomings of the prior art, the utility model provides a dyeing device for super fine fiber towel processing, which has the advantages of semi-automatic lifting and wringing of the fiber towel, and solves the problem of high labor intensity of the staff in the process of processing super fine fiber towel by active printing and dyeing, which requires the injection of reactive dyes into a dyeing tank, then the fiber towel to be dyed is soaked in the reactive dyes, and a weight is used to press the fiber towel so that the reactive dyes overflow the fiber towel. After a period of continuous immersion and dyeing, the fiber towel needs to be manually lifted and wrung out by the staff, and then transferred to the next processing line. In this process, the lifting and wringing of the fiber towel need to be done manually, which increases the labor intensity of the staff. Therefore, a dyeing device for super fine fiber towel processing is proposed to solve the above problems.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a dyeing device for super fine fiber towel processing, comprising a rack, a dip tank is arranged on the top of the rack, a waste pipe is arranged on the dip tank, a fishing structure and a rotating structure are arranged on the dip tank;

[0006] The fishing structure comprises an arc-shaped plate slidingly installed on the dip dyeing box, the back of the dip dyeing box is provided with a guide component for limiting the sliding track of the arc-shaped plate, the bottom of the arc-shaped plate is fixedly connected with two connecting frames, the bottom of the two connecting frames is fixedly connected with an annular support table, a dehydration cylinder for placing the fiber towel is rotatably installed in the annular support table, a sealing component for sealing the gap is installed on the outer surface of the dehydration cylinder, and a lifting component for controlling the up-down movement of the arc-shaped plate is installed on the outside of the dip dyeing box.

[0007] Further, the rotating structure comprises an asynchronous motor fixedly installed on the annular support table, one side of the asynchronous motor is provided with a transmission component for driving the dehydration cylinder to rotate, and a pressing plate for pressing the fiber towel is clamped in the dehydration cylinder.

[0008] Further, the dip dyeing box is fixedly installed on the top of the rack, and the waste pipe is fixedly installed on one side of the dip dyeing box and penetrates and extends into the inside of the dip dyeing box.

[0009] Further, the guide component comprises a guide rod fixedly installed on the back of the dip dyeing box, a connecting hole is formed in the arc-shaped plate, one end of the guide rod penetrates the connecting hole, and the inner wall of the connecting hole and the outer surface of the guide rod are in sliding connection.

[0010] Further, the sealing component comprises two annular rubber rings, both of which are fixedly installed on the outer surface of the dehydration cylinder, and the annular support table is rotatably connected with the two annular rubber rings.

[0011] Further, the lifting component comprises two electric push rods, both of which are fixedly installed on the left and right sides of the dip dyeing box, and the telescopic ends of the two electric push rods are fixedly connected with the bottom of the arc-shaped plate.

[0012] Further, the transmission component comprises a bevel gear and a bevel gear ring, the outer surfaces of the bevel gear and the bevel gear ring are in engagement, the bevel gear is fixedly installed on the outer surface of the output shaft of the asynchronous motor, and the bevel gear ring is fixedly installed on the outer surface of the dehydration cylinder.

[0013] Further, the pressing plate comprises a mesh plate and two rubber blocks, both of which are fixedly connected with the left and right sides of the mesh plate, and an arc-shaped handle is fixedly installed on the top of the mesh plate.

[0014] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0015] The superfine fiber towel processing dyeing device, through the setting of the salvage structure and the rotating structure, realizes the use of the pressing plate to press the towel to be dyed into the reactive dye, so that the reactive dye completely covers the towel, and the electric push rod in the lifting component can be used to control the rising of the annular support table, so that the dehydration cylinder is lifted by the connecting frame and the annular support table, thereby realizing the automatic salvage of the towel in the reactive dye, then the asynchronous motor can be started and the dehydration cylinder is rotated through the mechanical transmission, so that the moisture in the dyed towel is spun out, thereby replacing the manual salvage and wringing operation of workers, thereby reducing the labor intensity of workers, and the practicality of the superfine fiber towel processing dyeing device is enhanced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structure schematic diagram of the utility model;

[0017] Figure 2 It is a structure schematic diagram of the utility model Figure 1 The enlarged view of A in the structure schematic diagram of the utility model;

[0018] Figure 3 It is a structure schematic diagram of the utility model Figure 1 The enlarged view of B in the structure schematic diagram of the utility model;

[0019] Figure 4 It is a structure schematic diagram of the utility model annular support table and connecting frame.

[0020] In the drawing: 1, rack; 2, dip dyeing box; 3, waste pipe; 41, arc plate; 42, guide component; 43, connecting frame; 44, annular support table; 45, dehydration cylinder; 46, sealing component; 47, lifting component; 48, asynchronous motor; 49, transmission component; 50, pressing plate. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Please refer to Figures 1 to 4 A superfine fiber towel processing dyeing device in the embodiment comprises a rack 1, the top of the rack 1 is provided with a dip dyeing box 2, the dip dyeing box 2 is provided with a waste pipe 3, the dip dyeing box 2 is provided with a salvage structure and a rotating structure, the dip dyeing box 2 is fixedly installed on the top of the rack 1, and the waste pipe 3 is fixedly installed on one side of the dip dyeing box 2 and one end of the waste pipe 3 penetrates and extends into the inside of the dip dyeing box 2.

[0023] Embodiment One: Please refer to Figures 1 to 4 In this embodiment, the fishing structure includes an arc-shaped plate 41 slidingly mounted on the dip dyeing box 2. The back of the dip dyeing box 2 is provided with a guide component 42 for limiting the sliding track of the arc-shaped plate 41. The guide component 42 includes a guide rod fixedly mounted on the back of the dip dyeing box 2. The arc-shaped plate 41 is provided with a connecting hole. One end of the guide rod penetrates through the connecting hole, and the inner wall of the connecting hole is slidingly connected with the outer surface of the guide rod, so that the arc-shaped plate 41 can only move up and down on the outer surface of the guide rod. The bottom of the arc-shaped plate 41 is fixedly connected with two connecting frames 43. The bottoms of the two connecting frames 43 are fixedly connected with a ring-shaped support table 44. The ring-shaped support table 44 is rotatably mounted with a dehydration cylinder 45 for placing the fiber towel. The outer surface of the dehydration cylinder 45 is provided with a sealing component 46 for sealing the gap. The sealing component 46 includes two ring-shaped rubber rings, which are fixedly mounted on the outer surface of the dehydration cylinder 45. The ring-shaped support table 44 is rotatably connected with the two ring-shaped rubber rings, so as to seal the gap between the dehydration cylinder 45 and the ring-shaped support table 44. The outside of the dip dyeing box 2 is provided with a lifting component 47 for controlling the up-and-down movement of the arc-shaped plate 41.

[0024] The lifting component 47 includes two electric push rods, which are fixedly mounted on the left and right sides of the dip dyeing box 2. The extension ends of the two electric push rods are fixedly connected with the bottom of the arc-shaped plate 41, so as to control the lifting of the arc-shaped plate 41 by the extension of the electric push rods, thereby controlling the position of the dehydration cylinder 45.

[0025] By using the above technical scheme, the two electric push rods in the lifting component 47 are started, so that the electric push rods drive the arc-shaped plate 41 to move upward on the outer surface of the guide rod. The moving arc-shaped plate 41 drives the ring-shaped support table 44 to move synchronously through the two connecting frames 43, so that the moving ring-shaped support table 44 takes the dehydration cylinder 45 out of the inside of the active dye, thereby completing the operation of taking up the towel.

[0026] Embodiment Two: Please refer to Figures 1 to 4 In this embodiment, the rotating structure includes an asynchronous motor 48 fixedly mounted on the ring-shaped support table 44. The asynchronous motor 48 is provided with a transmission component 49 for driving the dehydration cylinder 45 to rotate. The transmission component 49 includes a conical gear and a conical gear ring, the outer surfaces of which are engaged. The conical gear is fixedly mounted on the outer surface of the output shaft of the asynchronous motor 48. The conical gear ring is fixedly mounted on the outer surface of the dehydration cylinder 45, so as to drive the dehydration cylinder 45 to rotate by the engagement of the conical gear and the conical gear ring when the output shaft of the asynchronous motor 48 rotates. The inside of the dehydration cylinder 45 is clamped with a compression plate 50 for pressing the fiber towel, so as to limit the position of the towel and ensure that the active dye completely covers the towel.

[0027] The pressing plate 50 comprises a grid plate and two rubber blocks, the two rubber blocks are fixedly connected with the left and right sides of the grid plate respectively, and an arc-shaped handle is fixedly installed at the top of the grid plate, so that the two rubber blocks can be used to clamp the grid plate in the dehydration cylinder 45.

[0028] The asynchronous motor 48 on the annular support table 44 is started, so that the asynchronous motor 48 drives the output shaft to rotate, the taper gear and the taper gear ring in the transmission component 49 are engaged to drive the dehydration cylinder 45 to rotate, and the centrifugal force of the rotating dehydration cylinder 45 is used to spin dry the towel, so that the spinning dry operation is completed.

[0029] The working principle of the above embodiment is as follows:

[0030] The two electric push rods in the lifting component 47 are started, so that the electric push rods drive the arc-shaped plate 41 to move upwards on the outer surface of the guide rod, the moving arc-shaped plate 41 drives the annular support table 44 to move synchronously through the two connecting frames 43, so that the moving annular support table 44 brings the dehydration cylinder 45 out of the inside of the reactive dye, so that the operation of picking up the towel is completed, then the asynchronous motor 48 on the annular support table 44 is started, so that the asynchronous motor 48 drives the output shaft to rotate, the taper gear and the taper gear ring in the transmission component 49 are engaged to drive the dehydration cylinder 45 to rotate, and the centrifugal force of the rotating dehydration cylinder 45 is used to spin dry the towel, so that the spinning dry operation is completed, then the pressing plate 50 clamped in the inside of the dehydration cylinder 45 is removed, and then the dip-dyed towel is transferred to the subsequent processing production line.

[0031] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article, or apparatus. Without more limitations, the element defined by the statement "comprises a" does not exclude the presence of additional identical elements in the process, method, article, or apparatus including the element.

[0032] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A dyeing apparatus for ultra-fine fiber towel processing comprising a frame (1), characterized in that: The top of the rack (1) is provided with a dip box (2), the dip box (2) is provided with a waste pipe (3), the dip box (2) is provided with a fishing structure and a rotating structure; The fishing structure includes an arc-shaped plate (41) slidingly installed on the dip box (2), the back of the dip box (2) is provided with a guide component (42) for limiting the sliding track of the arc-shaped plate (41), the bottom of the arc-shaped plate (41) is fixedly connected with two connecting frames (43), the bottom of the two connecting frames (43) is fixedly connected with an annular support table (44), the inside of the annular support table (44) is rotatably installed with a dehydration cylinder (45) for placing fiber towels, the outer surface of the dehydration cylinder (45) is installed with a sealing component (46) for sealing the gap, the outside of the dip box (2) is installed with a lifting component (47) for controlling the up-down movement of the arc-shaped plate (41).

2. A dyeing apparatus for processing microfiber towel according to claim 1, wherein: The rotating structure includes an asynchronous motor (48) fixedly installed on the annular support table (44), one side of the asynchronous motor (48) is provided with a transmission component (49) for driving the dehydration cylinder (45) to rotate, the inside of the dehydration cylinder (45) is clamped with a compression plate (50) for pressing the fiber towel.

3. A dyeing apparatus for processing microfiber towel according to claim 1, wherein: The dip box (2) is fixedly installed on the top of the rack (1), the waste pipe (3) is fixedly installed on one side of the dip box (2) and one end of the waste pipe (3) penetrates and extends into the inside of the dip box (2).

4. A dyeing apparatus for processing microfiber towel according to claim 1, wherein: The guide component (42) includes a guide rod, the guide rod is fixedly installed on the back of the dip box (2), the arc-shaped plate (41) is provided with a connecting hole, one end of the guide rod penetrates the connecting hole, and the inner wall of the connecting hole is in sliding connection with the outer surface of the guide rod.

5. A dyeing apparatus for processing microfiber towel according to claim 1, wherein: The sealing component (46) includes two annular rubber rings, the two annular rubber rings are fixedly installed on the outer surface of the dehydration cylinder (45), and the annular support table (44) is rotatably connected with the two annular rubber rings.

6. A dyeing apparatus for processing microfiber towel according to claim 1, wherein: The lifting component (47) includes two electric push rods, the two electric push rods are fixedly installed on the left and right sides of the dip box (2), and the telescopic ends of the two electric push rods are fixedly connected with the bottom of the arc-shaped plate (41).

7. A dyeing apparatus for processing microfiber towel according to claim 2, wherein: The transmission component (49) includes a conical gear and a conical gear ring, the outer surfaces of the conical gear and the conical gear ring are in engagement, the conical gear is fixedly installed on the outer surface of the output shaft of the asynchronous motor (48), and the conical gear ring is fixedly installed on the outer surface of the dehydration cylinder (45).

8. A dyeing apparatus for processing microfiber towel according to claim 2, wherein: The compression plate (50) includes a grid plate and two rubber blocks, the two rubber blocks are fixedly connected with the left and right sides of the grid plate, and an arc-shaped handle is fixedly installed on the top of the grid plate.