Glass bulb pre-curing equipment and glass bulb producing and processing system

By designing a glass bulb pre-curing equipment that includes a table, material transmission line and preheating mechanism, the problem of disconnection between the glass bulb pre-curing equipment and the production line is solved, efficient and stable glass bulb preheating and automated production are achieved, and processing quality and efficiency are improved.

CN223460802UActive Publication Date: 2025-10-21SUZHOU HONGHAN AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422704825.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-21
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing glass bulb pre-curing equipment is disconnected from the production line, resulting in low processing efficiency, easy damage, unstable production process, and difficulty in achieving automation and efficient production.

Method used

A glass bulb pre-curing equipment is designed, which includes a platform, a material transmission line, a position adjustment mechanism and a preheating mechanism. The material is transmitted in a directional manner through the material transmission line and preheated during the transmission process. The position adjustment mechanism enables the preheating mechanism to be flexibly moved on the material transmission line, thereby improving the preheating effect and production efficiency.

Benefits of technology

It improves the stability and yield rate of the glass bulb in the subsequent processing, improves production efficiency, strengthens the integration of equipment and production line, and realizes efficient and flexible automated production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223460802U_ABST
    Figure CN223460802U_ABST
Patent Text Reader

Abstract

The utility model provides glass bulb pre-curing equipment and a glass bulb production and processing system. The glass bulb pre-curing equipment comprises a table body; the material conveying line is arranged on the table body and extends in the first direction; the position adjusting mechanism is located on one side of the material conveying line; and the preheating mechanism comprises a heating piece. According to the utility model, not only can the stability and yield of materials in the subsequent processing process be improved, but also the overall production efficiency of a production line can be greatly improved. In the process, the position adjusting mechanism can further drive the preheating mechanism to flexibly move above the material conveying line, and therefore the use flexibility degree and the application range of the preheating mechanism are further improved. Compared with a conventional glass bulb processing technology at the present stage, the glass bulb processing device has the remarkable advantages of being good in processing quality, high in efficiency, high in matching degree of all mechanisms, flexible to use, convenient to operate, wide in application range and the like, and a new thought is provided for glass bulb processing treatment.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of pretreatment equipment, specifically refers to a glass shell pre -solidification equipment and glass shell production and processing system. BACKGROUND

[0002] In today's high-tech industry, glass shell as a kind of key packaging element, is widely used in electronic, optical, communication and many other fields. One of the key steps in its manufacturing process is sintering, which can ensure that the glass shell has good sealing property and mechanical strength. However, before the assembled glass shell is transplanted to the sintering furnace for high-temperature sintering, the pre-solidification step is particularly important, which can improve the dimensional stability and bonding strength of the glass shell, and reduce the deformation and cracks in the sintering process.

[0003] At present, the glass shell pre-solidification process generally uses a separate pre-solidification equipment, which can complete the pre-solidification function, but its disconnection with the production line brings many inconveniences. First of all, the design of this independent equipment makes the glass shell need to go through an additional transfer step after assembly, which not only increases the complexity of operation, but also increases the risk of damage that may occur in the transfer process. Secondly, due to the separation of the pre-solidification equipment and the production line, unnecessary downtime and waiting time appear in the production process, which seriously affects the production efficiency.

[0004] In addition, the existing pre-solidification equipment is difficult to realize seamless connection with the automatic production line, which limits the automation degree and intelligent level of the production line, making the enterprise encounter bottleneck in the process of pursuing efficient and precise production. At the same time, the pre-solidified glass shell may be affected by environmental temperature, humidity and other factors during the transplantation to the sintering furnace, resulting in the instability of the pre-solidification effect and affecting the quality of the final product. SUMMARY

[0005] Therefore, the technical problem to be solved by the utility model lies in overcoming the problems of limited glass shell processing efficiency and low combination of pretreatment equipment and production line in the prior art, and providing a glass shell pre-solidification equipment and glass shell production and processing system.

[0006] To solve the above technical problems, the utility model provides a glass shell pre-solidification equipment, which comprises a table body, a material conveying line, a position adjusting mechanism and a preheating mechanism.

[0007] In an embodiment of the utility model, the position adjusting mechanism includes support frame, horizontal moving assembly and lifting moving assembly, the support frame is connected to the table body and extends upward perpendicularly to the table body, the horizontal moving assembly is arranged on the top of support frame and extends along the second direction, the lifting moving assembly is slidingly connected to the horizontal moving assembly and extends along the third direction, the preheating mechanism is connected to the lifting moving assembly.

[0008] In an embodiment of the utility model, the horizontal moving assembly includes slide rail, horizontal slide plate and horizontal driver, the slide rail is connected to the support frame and extends along the second direction, the horizontal slide plate is connected to the working end of horizontal driver, and the bottom of horizontal slide plate is provided with slide groove, the slide groove is slidingly embedded in the slide rail.

[0009] In an embodiment of the utility model, the lifting moving assembly includes mounting frame, lifting driver and lifting plate, one side of mounting frame is fixedly connected to the horizontal slide plate, and the other side is connected to the lifting driver, and the lifting plate is connected to the working end of lifting driver.

[0010] In an embodiment of the utility model, two pneumatic interfaces are arranged on the lifting driver, and the two pneumatic interfaces are respectively arranged at the two ends of lifting driver and respectively connected to gas compression device.

[0011] In an embodiment of the utility model, the preheating mechanism further includes assembly frame, the assembly frame is connected to the position adjusting mechanism, and the heating element is connected to the assembly frame.

[0012] In an embodiment of the utility model, the assembly frame includes connecting plate, bearing block and protective plate, the connecting plate is connected to the position adjusting mechanism, the bearing block is connected to the bottom of connecting plate and protrudes from the connecting plate along the horizontal direction, the heating element is supported on the bearing block, and the protective plate and the connecting plate are respectively arranged on the opposite sides of heating element.

[0013] In an embodiment of the utility model, the preheating mechanism further includes temperature detection unit, the temperature detection unit is connected to the assembly frame and arranged towards the heating element.

[0014] In an embodiment of the utility model, the preheating mechanism further includes electric connecting piece, the electric connecting piece is connected to the heating element and connected to power supply device.

[0015] The utility model also provides still provide a glass shell production and processing system, it includes the glass shell pre solidification equipment, assembly equipment and heat solid equipment of above-mentioned, wherein, the assembly equipment sets up in the feed end of glass shell pre solidification equipment, the heat solid equipment sets up in the discharge end of glass shell pre solidification equipment.

[0016] The above technical solution of the utility model has the following advantages compared with the prior art:

[0017] The glass shell pre solidification equipment and the glass shell production and processing system improve the stability and the yield of the material in the subsequent processing process, and greatly improve the overall production efficiency of the production line. In the above process, the position adjusting mechanism can also drive the preheating mechanism to move flexibly above the material conveying line, thereby further improving the use flexibility and application range of the preheating mechanism. Compared with the conventional glass shell processing technology at the present stage, the application has the advantages of good processing quality, high efficiency, high coordination degree of each mechanism, flexible use, easy operation and wide application range, and provides a new idea for glass shell processing. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to make the content of the utility model more easily understood, the utility model will be further described in detail in combination with the drawings according to the specific embodiments of the utility model.

[0019] Figure 1 is the three-dimensional structure schematic view of the glass shell pre solidification equipment in the preferred embodiment of the utility model;

[0020] Figure 2 is Figure 1 the three-dimensional structure schematic view of the position adjusting mechanism and the preheating mechanism in the glass shell pre solidification equipment shown in the figure;

[0021] Figure 3 is Figure 1 the three-dimensional structure schematic view of the position adjusting mechanism in the glass shell pre solidification equipment shown in the figure;

[0022] Figure 4 is Figure 1 the three-dimensional structure schematic view of the preheating mechanism in the glass shell pre solidification equipment shown in the figure.

[0023] The description reference signs are as follows: 100, table body; 200, material conveying line; 300, position adjusting mechanism; 310, support frame; 320, horizontal moving assembly; 321, sliding rail; 322, horizontal sliding plate; 323, horizontal driver; 324, sliding groove; 330, lifting moving assembly; 331, mounting frame; 332, lifting driver; 333, lifting plate; 334, pneumatic interface; 400, preheating mechanism; 410, heating piece; 420, electrical connecting piece; 430, temperature detection unit; 440, assembling frame; 441, connecting plate; 442, bearing block; 443, protective plate; 500, assembling equipment; X, first direction; Y, second direction; Z, third direction. DETAILED DESCRIPTION

[0024] The utility model will be further explained in combination with the drawings and specific embodiments, so that the person skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model. Embodiment one

[0025] The embodiment provides a glass shell pre-solidification equipment, it includes: table body 100;Material conveying line 200, the material conveying line 200 is set up on the table body 100, and along the first direction X extends;Position adjusting mechanism 300, the position adjusting mechanism 300 is set up on the table body 100, and is located the material conveying line 200 one side;Preheating mechanism 400, the preheating mechanism 400 is connected to the position adjusting mechanism 300, and moves on the material conveying line 200 by the position adjusting mechanism 300, and it includes at least one heating piece 410, the heating piece 410 is along the first direction X and is set up.

[0026] The glass shell pre-solidification equipment disclosed by the utility model carries out directional transmission to the material to be processed through the material conveying line 200, and preheats the material before heat solidification through the preheating mechanism 400 matched with the material conveying line 200, so that the stability and yield rate of the material in the subsequent processing process can be improved, and the overall production efficiency of the production line can be greatly improved. In the above process, the position adjusting mechanism 300 can also drive the preheating mechanism 400 to move flexibly above the material conveying line 200, so as to further improve the use flexibility and application range of the preheating mechanism 400. Compared with the conventional glass shell processing technology at the present stage, the application has the advantages of good processing quality, high efficiency, high coordination degree of each mechanism, flexible use, easy operation and wide application range, and provides a new idea for glass shell processing.

[0027] Reference Figure 1As shown, it is worth mentioning that, for the convenience of description, the conveying direction of the material conveying line 200 is defined as the first direction X, the width direction of the device is defined as the second direction Y, and the height direction of the device is defined as the third direction Z, wherein the first direction X, the second direction Y and the third direction Z are perpendicular to each other, and the first direction X and the second direction Y are in the same plane.

[0028] In the embodiment, the table body 100 is used to provide a basic installation platform for other structures, the material conveying line 200 is used to transport the glass shell to be processed, the position adjusting mechanism 300 is fixedly arranged on the table body 100, and is used to realize the height matching process between the preheating mechanism 400 and the material conveying line 200, and the preheating mechanism 400 is used to directly provide heat to the glass shell to achieve the purpose of preheating. In the embodiment, one position adjusting mechanism 300 and one preheating mechanism 400 are arranged corresponding to one material conveying line 200, and in different embodiments, other numbers of position adjusting mechanisms 300 and preheating mechanisms 400 can be arranged on the conveying path of the material conveying line 200 according to actual production needs, so as to further improve the heating effect and the uniformity of the glass shell.

[0029] Referring to Figure 1 As shown, the table body 100 in the embodiment is hollow inside, so as to store the electric control device, thereby reducing the overall volume of the device, and the material conveying line 200 is preferably a conveyor belt, and the specific shape of the table body 100 and the actual type of the material conveying line 200 are not limited.

[0030] Referring to Figure 2 and Figure 3 As shown, the position adjusting mechanism 300 comprises a support frame 310, a horizontal moving assembly 320 and a lifting moving assembly 330, the support frame 310 is connected to the table body 100 and extends upward perpendicular to the table body 100, the horizontal moving assembly 320 is arranged at the top end of the support frame 310 and extends along the second direction Y, the lifting moving assembly 330 is slidingly connected to the horizontal moving assembly 320 and extends along the third direction Z, and the preheating mechanism 400 is connected to the lifting moving assembly 330. Specifically, the horizontal moving assembly 320 comprises a slide rail 321, a horizontal sliding plate 322 and a horizontal driver 323, the slide rail 321 is connected to the support frame 310 and extends along the second direction Y, the horizontal sliding plate 322 is connected to the working end of the horizontal driver 323, and the bottom thereof is provided with a sliding groove 324, and the sliding groove 324 is slidingly embedded in the slide rail 321.

[0031] Further, referring to Figure 4As shown, the lifting moving assembly 330 comprises a mounting frame 331, a lifting driver 332 and a lifting plate 333, one side of the mounting frame 331 is fixedly connected to the horizontal sliding plate 322, the other side is connected to the lifting driver 332, and the lifting plate 333 is connected to the working end of the lifting driver 332. Specifically, the lifting driver 332 in the embodiment is provided with two pneumatic interfaces 334, and the two pneumatic interfaces 334 are respectively arranged at the two ends of the lifting driver 332 and respectively connected to a gas compression device. Based on the above structural arrangement, the preheating mechanism 400 can provide driving force in the second direction Y and the third direction Z. In other embodiments, the horizontal driver 323 and the lifting driver 332 can be arranged as other elements or structures having a driving effect, and the utility model does not make specific limitation.

[0032] Referring to Figure 4 As shown, the preheating mechanism 400 in the embodiment further comprises an assembly frame 440, the assembly frame 440 is connected to the position adjusting mechanism 300, and the heating element 410 is connected to the assembly frame 440. Further, the assembly frame 440 comprises a connecting plate 441, a bearing block 442 and a protective plate 443, wherein the connecting plate 441 is connected to the position adjusting mechanism 300, the bearing block 442 is connected to the bottom of the connecting plate 441 and protrudes from the connecting plate 441 in the horizontal direction, the heating element 410 is supported on the bearing block 442, and the protective plate 443 is arranged on the opposite sides of the heating element 410 with the connecting plate 441. Based on the above structural arrangement, the heating element 410 can be wrapped by the connecting plate 441, the bearing block 442 and the protective plate 443, thereby avoiding high-temperature damage to other elements or workers. In different embodiments, heat insulation materials can be arranged on the connecting plate 441, the bearing block 442 and the protective plate 443 according to the type of the heating element 410.

[0033] Specifically, the heating element 410 in the embodiment is preferably an electric heating wire, and the preheating mechanism 400 further comprises an electrical connector 420, the electrical connector 420 is connected to the heating element 410 and connected to a power supply device to ensure normal operation of the electric heating wire. Further, in order to improve the accurate control of the preheating temperature of the application, the preheating mechanism 400 in the embodiment further comprises a temperature detection unit 430, the temperature detection unit 430 is connected to the assembly frame 440 and arranged towards the heating element 410.

[0034] The application also comprises a control system, in the actual production process, the operator can real-time control the above structure through the control system, thereby improving the use flexibility of the device, and the parameters can also be preset through the control system, thereby improving the automation degree of the device. Embodiment two

[0035] The embodiment provides a glass shell production and processing system, which comprises the glass shell pre-solidification equipment, the assembling equipment 500 and the heat solidification equipment.

[0036] To sum up, the glass shell pre-solidification equipment and the glass shell production and processing system have the following advantages: the material to be processed is directionally transmitted through the material transmission line 200, and the preheating mechanism 400 highly matched with the material transmission line 200 is used to preheat the material before heat solidification, so that the stability and yield of the material in the subsequent processing process can be improved, and the overall production efficiency of the production line can be greatly improved. In the above process, the position adjusting mechanism 300 can also drive the preheating mechanism 400 to move flexibly above the material transmission line 200, so that the use flexibility and application range of the preheating mechanism 400 are further improved. Compared with the conventional glass shell processing technology at the present stage, the application has the advantages of good processing quality, high efficiency, high cooperation degree of each mechanism, flexible use, easy operation and wide application range, and provides a new idea for glass shell processing.

[0037] Obviously, the above embodiment is only an example for clearly illustrating, and is not a limitation to the embodiments. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. All the embodiments do not need to be exhausted, and the obvious changes or variations deduced thereby are still within the protection scope of the application.

Claims

1. A glass bulb pre-consolidation apparatus, characterized by: The utility model relates to a glass shell pre-solidification equipment, a assembling equipment and a heat solidification equipment, and relates to the technical field of glass shell production. It comprises a table body, a material conveying line arranged on the table body and extending along a first direction, a position adjusting mechanism arranged on the table body and located on one side of the material conveying line, and a preheating mechanism connected to the position adjusting mechanism and moving on the material conveying line through the position adjusting mechanism, which comprises at least one heating piece arranged along the first direction. The position adjusting mechanism comprises a support frame connected to the table body and extending upward perpendicularly to the table body, a horizontal moving assembly arranged at the top end of the support frame and extending along a second direction, and a lifting moving assembly slidingly connected to the horizontal moving assembly and extending along a third direction, and the preheating mechanism is connected to the lifting moving assembly. The horizontal moving assembly comprises a slide rail connected to the support frame and extending along the second direction, a horizontal slide plate connected to the working end of a horizontal driver and provided with a sliding groove at the bottom, and the sliding groove is slidingly embedded in the slide rail. The lifting moving assembly comprises a mounting frame, a lifting driver and a lifting plate, one side of the mounting frame is fixedly connected to the horizontal slide plate, the other side is connected to the lifting driver, and the lifting plate is connected to the working end of the lifting driver.

2. The glass tube pre-consolidation apparatus of claim 1, wherein: The lifting driver is provided with two pneumatic interfaces, the two pneumatic interfaces are arranged at the two ends of the lifting driver respectively, and are respectively connected to a gas compression device.

3. The glass tube pre-consolidation apparatus of claim 2, wherein: The preheating mechanism further comprises an assembly frame connected to the position adjusting mechanism, and the heating piece is connected to the assembly frame.

4. The glass tube pre-consolidation apparatus of claim 3, wherein: The assembly frame comprises a connecting plate connected to the position adjusting mechanism, a bearing block connected to the bottom of the connecting plate and protruding from the connecting plate in the horizontal direction, and a protection plate arranged on the opposite sides of the heating piece respectively.

5. The glass enclosure pre-consolidation apparatus of claim 4, wherein: The preheating mechanism further comprises a temperature detection unit connected to the assembly frame and arranged towards the heating piece.

6. The glass tube pre-consolidation apparatus of claim 1, wherein: The preheating mechanism further comprises an electrical connector connected to the heating piece and connected to a power supply device.

7. The glass shell pre-consolidation apparatus of claim 6, wherein: The utility model relates to a glass shell pre-solidification equipment, a assembling equipment and a heat solidification equipment, and relates to the technical field of glass shell production.

8. The glass enclosure pre-consolidation apparatus of claim 7, wherein: It comprises a table body, a material conveying line arranged on the table body and extending along a first direction, a position adjusting mechanism arranged on the table body and located on one side of the material conveying line, and a preheating mechanism connected to the position adjusting mechanism and moving on the material conveying line through the position adjusting mechanism, which comprises at least one heating piece arranged along the first direction.

9. The glass enclosure pre-consolidation apparatus of claim 1, wherein: ​ 10. A glass bulb production and processing system characterized by: ​