Tool detection work station and tool circulation line
Through the design of tooling inspection stations and tooling circulation lines, cameras and light sources are used to automatically detect the horizontal and vertical edges of tooling, which solves the problem of low efficiency of manual inspection, realizes efficient tooling damage judgment, and meets the production capacity requirements of photovoltaic module production.
Patent Information
- Application Number
- CN202422593596.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the existing photovoltaic module production process, the judgment of tooling damage relies on manual operation, which is inefficient and difficult to meet the growing production capacity demand.
A tooling inspection station and a tooling circulation line are designed, including an inspection box, a cross beam, a first tooling inspection component and a second tooling inspection component. The horizontal and vertical edges of the tooling are automatically inspected by a camera and a light source to achieve fully automated inspection.
It realizes automatic detection of the four sides of the tooling, saves manpower, improves detection efficiency, and meets the growing production capacity demand.
Smart Images
Figure CN223461476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic module production technical field especially is a kind of tool detection work station and tool circulation line. BACKGROUND
[0002] Photovoltaic module, also known as solar cell module, is used to convert solar light energy into electric energy. Silicon solar cell based on silicon substrate is widely used in ground photovoltaic system. Photovoltaic cell has many advantages, and with the rapid development of photovoltaic cell field, photovoltaic cell is widely used by people. Therefore, the demand for photovoltaic module production capacity is increasing, and one of the steps in the production and assembly of photovoltaic module is to set the tool outside the photovoltaic module during lamination, and connect the photovoltaic module and the tool together by adhesive tape. After lamination, the adhesive tape needs to be removed, and the tool needs to be removed. The removed tool needs to be judged whether it can be damaged or not and whether it can be recycled. The existing judgment method is to operate manually, which is low in efficiency and difficult to meet the increasing demand for production capacity. SUMMARY
[0003] The utility model aims at providing a kind of tool detection work station and tool circulation line, to solve the technical problem that whether the existing tool is damaged or not is judged by manual operation, which is low in efficiency and difficult to meet the increasing demand for production capacity.
[0004] In the first aspect, the utility model provides a kind of tool detection work station, for tool circulation line, the tool detection work station includes: detection box, horizontal beam, first tool detection component and second tool detection component;
[0005] The detection box is erected on the tool circulation line, and the bottom of the detection box is provided with box mouth;
[0006] The horizontal beam is arranged in the detection box, and located at the top of the detection box;
[0007] The first tool detection component and the second tool detection component are arranged on the horizontal beam, and the first tool detection component is used to detect the horizontal edge of tool, and the second tool detection component is used to detect the vertical edge of tool.
[0008] In optional implementation, along the conveying direction of the tool circulation line, the first tool detection component is arranged on the side of the horizontal beam towards the upstream of the tool circulation line, and the second tool detection component is arranged on the side of the horizontal beam towards the downstream of the tool circulation line.
[0009] In optional implementation, the first tool detection component includes first horizontal movement sliding table, first camera and first light source;
[0010] The first transverse motion slide is arranged on the cross beam.
[0011] The first camera and the first light source are arranged on the slide of the first transverse motion slide, and the first camera and the first light source cooperate with each other.
[0012] In an optional embodiment, the first tool detection assembly further comprises a first transmission plate.
[0013] The first transmission plate is connected to the slide of the first transverse motion slide, and the first camera and the first light source are connected to the first transmission plate.
[0014] In an optional embodiment, the second tool detection assembly comprises a second transverse motion slide, a second camera and a second light source.
[0015] The second transverse motion slide is arranged on the cross beam.
[0016] The second camera and the second light source are arranged on the slide of the second transverse motion slide, and the second camera and the second light source cooperate with each other.
[0017] In an optional embodiment, the second tool detection assembly further comprises a second transmission plate.
[0018] The second transmission plate is connected to the slide of the second transverse motion slide, and the second camera and the second light source are connected to the second transmission plate.
[0019] In an optional embodiment, two second tool detection assemblies are arranged, and the two second tool detection assemblies are arranged at two ends of the cross beam respectively.
[0020] In an optional embodiment, the detection box comprises a box frame and a shell.
[0021] The box frame is arranged on the tool circulation line, the shell is arranged on the box frame, and the bottom of the shell is provided with the box opening.
[0022] The cross beam is connected to the box frame.
[0023] In an optional embodiment, a tool transverse edge position detection sensor is further included.
[0024] The tool transverse edge position detection sensor is arranged on the tool circulation line, and the tool transverse edge position detection sensor corresponds to the first tool detection assembly.
[0025] In a second aspect, the utility model provides a tool circulation line, comprising the tool detection workstation of any one of the foregoing embodiments.
[0026] Compared with the prior art, the technical advantages of the tool detection work station and the tool circulation line provided by the utility model are that:
[0027] The tool detection work station is used for the tool circulation line, and the tool detection work station comprises a detection box, a cross beam, a first tool detection assembly and a second tool detection assembly; the detection box is erected on the tool circulation line, and the bottom of the detection box is provided with a box opening; the cross beam is arranged in the detection box and located at the top of the detection box; the first tool detection assembly and the second tool detection assembly are both arranged on the cross beam, and the first tool detection assembly is used for detecting the horizontal side of the tool, and the second tool detection assembly is used for detecting the vertical side of the tool.
[0028] The first tool detection assembly and the second tool detection assembly are both arranged in the detection box, external interference is avoided, meanwhile, the first tool detection assembly and the second tool detection assembly detect the horizontal side and the vertical side of the tool through the box opening, the four sides of the tool can be automatically detected whether damaged, manpower is saved, efficiency is improved, and the increasing production capacity demand is met.
[0029] The tool circulation line provided by the utility model comprises the above tool detection work station, therefore, the technical advantages and effects reached by the tool detection work station are included, and will not be described in detail here.
[0030] Other features and advantages of the utility model will be described in detail in the following specific embodiment part. BRIEF DESCRIPTION OF DRAWINGS
[0031] In order to more clearly illustrate the specific embodiment or the prior art of the technical scheme of the utility model, the drawings needed in the specific embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0032] Fig. 1 The installation schematic view of the tool detection work station provided by the embodiment of the utility model is shown in the figure.
[0033] Fig. 2 The inside schematic view of the detection box provided by the embodiment of the utility model is shown in the figure.
[0034] Fig. 3 The inside schematic view of the detection box provided by the embodiment of the utility model is shown in the figure.
[0035] Icon: 1 - detection box; 2 - cross beam; 3 - first lateral movement sliding table; 4 - first camera; 5 - first light source; 6 - first transmission plate; 7 - second lateral movement sliding table; 8 - second camera; 9 - second light source; 10 - second transmission plate; 11 - box frame; 12 - shell; 13 - tool lateral edge position detection sensor. DETAILED DESCRIPTION
[0036] The technical solutions of the present application will be described below in conjunction with the embodiments, obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.
[0037] In the description of the present application, it should be pointed out that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0038] In the description of the present application, it should be pointed out that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0039] In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that those skilled in the art can realize it, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor is it within the scope of protection required by the present application.
[0040] The present application will be described in further detail below through specific embodiments and in conjunction with the drawings.
[0041] The specific structure is shown in Figs. 1 to 3 .
[0042] The embodiment provides a tool detection work station for a tool circulation line, and the tool detection work station comprises a detection box 1, a cross beam 2, a first tool detection assembly and a second tool detection assembly; the detection box 1 is arranged on the tool circulation line, and a box opening is arranged at the bottom of the detection box 1; the cross beam 2 is arranged in the detection box 1 and located at the top of the detection box 1; the first tool detection assembly and the second tool detection assembly are both arranged on the cross beam 2, and the first tool detection assembly is used for detecting the lateral edge of the tool, and the second tool detection assembly is used for detecting the longitudinal edge of the tool.
[0043] In the embodiment, the first tool detection assembly and the second tool detection assembly are both arranged in the detection box 1, external interference is avoided, the first tool detection assembly and the second tool detection assembly detect the lateral edge and the longitudinal edge of the tool through the box opening, the four edges of the tool can be automatically detected whether damaged, manpower is saved, efficiency is improved, and the increasing production capacity demand is met.
[0044] In the optional technical solution of the embodiment, along the conveying direction of the tool circulation line, the first tool detection assembly is arranged on one side of the cross beam 2 facing the upstream of the tool circulation line, and the second tool detection assembly is arranged on one side of the cross beam 2 facing the downstream of the tool circulation line. The first tool detection assembly and the second tool detection assembly are respectively located on the opposite sides of the cross beam 2, so that mutual interference is avoided.
[0045] In the optional technical solution of the embodiment, the first tool detection assembly comprises a first transverse motion sliding table 3, a first camera 4 and a first light source 5; the first transverse motion sliding table 3 is arranged on the cross beam 2; the first camera 4 and the first light source 5 are both arranged on the sliding block of the first transverse motion sliding table 3, and the first camera 4 and the first light source 5 cooperate with each other. The first transverse motion sliding table 3 drives the first camera 4 and the first light source 5 to move along the transverse direction to detect the lateral edge of the tool, so that the structure is simple and the detection accuracy is high.
[0046] The embodiment is not limited to this, and the first tool detection assembly can also comprise a camera, and the camera is used for detection.
[0047] In the optional technical solution of the embodiment, the first tool detection assembly further comprises a first transmission plate 6; the first transmission plate 6 is connected to the sliding block of the first transverse motion sliding table 3, and the first camera 4 and the first light source 5 are both connected to the first transmission plate 6. The first camera 4 and the first light source 5 are connected to the sliding block of the first transverse motion sliding table 3 through the first transmission plate 6, the connection is stable, and synchronous movement of the first camera 4 and the first light source 5 can be effectively ensured.
[0048] In an optional technical solution of the embodiment, the second tool detection assembly comprises a second transverse movement sliding table 7, a second camera 8 and a second light source 9; the second transverse movement sliding table 7 is arranged on the cross beam 2; the second camera 8 and the second light source 9 are both arranged on the sliding block of the second transverse movement sliding table 7, and the second camera 8 and the second light source 9 cooperate with each other. The second camera 8 and the second light source 9 cooperate to detect the longitudinal edges of the tool, and the second transverse movement sliding table 7 drives the second camera 8 and the second light source 9 to move along the transverse direction through the sliding block, so that the second tool detection assembly can detect tools of different widths, and the applicability is improved.
[0049] In an optional technical solution of the embodiment, the second tool detection assembly further comprises a second transmission plate 10; the second transmission plate 10 is connected to the sliding block of the second transverse movement sliding table 7, and the second camera 8 and the second light source 9 are both connected to the second transmission plate 10. The second camera 8 and the second light source 9 are connected to the sliding block of the second transverse movement sliding table 7 through the second transmission plate 10, so that the connection is stable, and the synchronous movement of the second camera 8 and the second light source 9 can be effectively ensured.
[0050] In an optional technical solution of the embodiment, two second tool detection assemblies are arranged, and the two second tool detection assemblies are arranged at the two ends of the cross beam 2 respectively. The two longitudinal edges of the tool are detected by the two second tool detection assemblies respectively, and the two longitudinal edges can be detected simultaneously, so that the detection efficiency is improved.
[0051] In an optional technical solution of the embodiment, the detection box 1 comprises a box frame 11 and an outer shell 12; the box frame 11 is arranged on the tool circulation line, the outer shell 12 is arranged on the box frame 11, and the bottom of the outer shell 12 is provided with a box opening; and the cross beam 2 is connected to the box frame 11. The detection box 1 has a simple overall structure and stable structure.
[0052] In an optional technical solution of the embodiment, a tool transverse edge position detection sensor 13 is further included; the tool transverse edge position detection sensor 13 is arranged on the tool circulation line, and the tool transverse edge position detection sensor 13 corresponds to the first tool detection assembly. When the tool transverse edge position detection sensor 13 detects the transverse edge of the tool, the first tool detection assembly starts to detect the transverse edge of the tool. The accuracy of detection is ensured.
[0053] The embodiment provides a tool circulation line, which comprises the tool detection station, and thus the technical advantages and effects achieved by the tool circulation line include the technical advantages and effects achieved by the tool detection station, which will not be described herein.
[0054] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A tool inspection station for a tool circulation line, characterized in that: The tool detection work station comprises a detection box (1), a cross beam (2), a first tool detection assembly and a second tool detection assembly; The detection box (1) is arranged on the tool circulation line, and the bottom of the detection box (1) is provided with a box opening; The cross beam (2) is arranged in the detection box (1) and located at the top of the detection box (1); The first tool detection assembly and the second tool detection assembly are both arranged on the cross beam (2), and the first tool detection assembly is used for detecting the lateral edge of the tool, and the second tool detection assembly is used for detecting the longitudinal edge of the tool.
2. The tooling inspection station of claim 1, wherein, Along the conveying direction of the tool circulation line, the first tool detection assembly is arranged on one side of the cross beam (2) towards the upstream of the tool circulation line, and the second tool detection assembly is arranged on one side of the cross beam (2) towards the downstream of the tool circulation line.
3. The tooling inspection station of claim 2, wherein, The first tool detection assembly comprises a first lateral movement sliding table (3), a first camera (4) and a first light source (5); The first lateral movement sliding table (3) is arranged on the cross beam (2); The first camera (4) and the first light source (5) are both arranged on the sliding block of the first lateral movement sliding table (3), and the first camera (4) and the first light source (5) cooperate with each other.
4. The tooling inspection station of claim 3, wherein, The first tool detection assembly further comprises a first transmission plate (6); The first transmission plate (6) is connected to the sliding block of the first lateral movement sliding table (3), and the first camera (4) and the first light source (5) are both connected to the first transmission plate (6).
5. The tooling inspection station of claim 2, wherein, The second tool detection assembly comprises a second lateral movement sliding table (7), a second camera (8) and a second light source (9); The second lateral movement sliding table (7) is arranged on the cross beam (2); The second camera (8) and the second light source (9) are both arranged on the sliding block of the second lateral movement sliding table (7), and the second camera (8) and the second light source (9) cooperate with each other.
6. The tooling inspection station of claim 5, wherein, The second tool detection assembly further comprises a second transmission plate (10); The second transmission plate (10) is connected to the sliding block of the second lateral movement sliding table (7), and the second camera (8) and the second light source (9) are both connected to the second transmission plate (10).
7. The tooling inspection station of claim 2, wherein, Two second tool detection assemblies are arranged, and the two second tool detection assemblies are respectively arranged at the two ends of the cross beam (2).
8. The tooling inspection station according to any one of claims 1-7, wherein, The detection box (1) comprises a box frame (11) and an outer shell (12); The box frame (11) is arranged on the tool circulation line, and the outer shell (12) is arranged on the box frame (11), and the bottom of the outer shell (12) is provided with the box opening; The cross beam (2) is connected to the box frame (11).
9. The tooling inspection station according to any one of claims 1-7, wherein, A tool lateral edge position detection sensor (13) is further included; The tool lateral edge position detection sensor (13) is arranged on the tool circulation line, and the tool lateral edge position detection sensor (13) corresponds to the first tool detection assembly.
10. A tooling ring flowline characterized by, The tool detection work station comprises the tool detection work station according to any one of claims 1-9.