Silicon removal tubular membrane device
The conical filter holes and cleaning rod design of the silicon removal tubular membrane device, combined with cyclic concentration and cleaning, solves the problem of silicon particle separation in semiconductor wastewater, achieving efficient, environmentally friendly and low-cost wastewater treatment.
Patent Information
- Application Number
- CN202422878335.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing technologies for wastewater treatment in the semiconductor industry make it difficult to efficiently separate fine silicon particles, and the use of coagulants and flocculants introduces impurities, increasing costs and pollution, and affecting the service life of subsequent desalination membranes.
The silicon removal tubular membrane device is used, with a conical filter hole and cleaning rod design, to achieve preliminary filtration and cleaning of silicon particles in the wastewater. Combined with circulating concentration and regular cleaning, it avoids blockage and reduces the use of chemicals.
It achieves efficient solid-liquid separation, produces excellent effluent water quality, saves costs, reduces floor space, extends equipment life, and reduces energy consumption.
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Figure CN223464668U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wastewater reuse technical field more specifically, the utility model relates to a kind of silicon removal tubular membrane device. BACKGROUND
[0002] In the semiconductor industry, the wastewater generated by cutting and grinding contains silicon, and these silicon particles are relatively fine and difficult to settle due to their low density. It is difficult to separate water and silicon particles using conventional sedimentation systems. The water after sedimentation and separation cannot meet the water inlet requirements of the subsequent reuse desalination system. In the prior art, a tubular membrane device is used for silicon removal. However, in the prior art, coagulants and flocculants need to be added, which introduces more impurities and salts, causing new pollution sources. It also leads to more pre-treatment reaction facilities, large floor area, high dosing cost, increased sludge disposal cost, high turbidity of the effluent, and short service life of the subsequent desalination membrane, which requires frequent cleaning. SUMMARY
[0003] To overcome the shortcomings of the prior art, the utility model provides a silicon removal tubular membrane device, which has the advantages of environmental protection, high efficiency, and low cost.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a silicon removal tubular membrane device, comprising a feedstock concentration tank, a circulating pump is arranged on the left side of the feedstock concentration tank, an output end of the circulating pump is fixedly connected with a primary filter pipe, one end of the primary filter pipe away from the circulating pump is fixedly connected with a silicon removal tubular membrane device, a membrane core pipe is fixedly connected to the middle part of the silicon removal tubular membrane device, the bottom end of the membrane core pipe is fixedly connected with the feedstock concentration tank, a cleaning pump is fixedly connected to the left side of the primary filter pipe, and the input end of the cleaning pump is fixedly connected with a cleaning tank.
[0005] As a preferred technical scheme of the utility model, a filter plate is fixedly connected to the inner cavity of the primary filter pipe, and a conical filter hole is formed in the inner cavity of the filter plate.
[0006] As a preferred technical scheme of the utility model, an installation groove is formed on the outer surface of the primary filter pipe, an installation ring is movably sleeved in the inner cavity of the installation groove, a rotating pipe is fixedly connected to the side of the installation ring away from the primary filter pipe, and a cleaning rod is fixedly connected to the inner cavity of the rotating pipe.
[0007] As a preferred technical scheme of the utility model, the side of the silicon removal tubular membrane device away from the primary filter pipe is located in a water production pipe, and the silicon removal tubular membrane device is connected with the feedstock concentration tank through the membrane core pipe.
[0008] As a preferred technical scheme of the utility model, the inner cavity of the cleaning tank is filled with clean water, and the cleaning tank is in communication with the inner cavity of the silicon-removing tubular membrane device through a cleaning pump, a primary filter pipe and a rotating pipe.
[0009] As a preferred technical scheme of the utility model, the conical filter hole is conical, the larger hole of the conical filter hole is located at the side of the filter plate close to the cleaning rod, and the smaller hole of the conical filter hole is located at the side of the filter plate close to the silicon-removing tubular membrane device.
[0010] As a preferred technical scheme of the utility model, the cleaning rod is attached to the surface of the filter plate.
[0011] Compared with the prior art, the utility model has the beneficial effects as follows:
[0012] 1、 the silicon particles in the wastewater are separated through the silicon-removing tubular membrane device, then the concentrated water in the center of the silicon-removing tubular membrane device returns to the inner cavity of the incoming material concentration tank through the membrane core pipe, thereby the circulation concentration separation is carried out again until the wastewater is clean, then the clean water is discharged from the water production pipe and flows into the subsequent system for reuse, when the filtration effect of the silicon-removing tubular membrane device is reduced after continuous operation for a period of time, the cleaning pump is started to pump out the cleaning water in the inner cavity of the cleaning tank and deliver it to the inner cavities of the primary filter pipe and the silicon-removing tubular membrane device, thereby the primary filter pipe and the silicon-removing tubular membrane device are flushed until the silicon-removing tubular membrane device restores the flux, so that the solid-liquid separation can be carried out thoroughly, the water quality is better, the area is small, the use of coagulant and flocculant is not needed, the blockage of the inner cavity of the silicon-removing tubular membrane device is avoided, and the use cost is reduced.
[0013] 2、 the water entering the inner cavity of the silicon-removing tubular membrane device can be filtered through the conical filter hole due to the arrangement of the conical filter hole, and since the conical filter hole is conical, the wastewater enters from the larger aperture and is discharged from the smaller aperture, so that the wastewater is compressed, thereby the water pressure flow rate is increased, so that the circulation pump can make the flow rate of the wastewater reach the specified speed without a large power, which is more energy-saving and environment-friendly, and the cleaning rod is used to clean the conical filter hole, so that the conical filter hole is not completely blocked by particles. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structure schematic view of the utility model;
[0015] Figure 2 It is a primary filter pipe connection schematic view of the utility model;
[0016] Figure 3 It is a filter plate connection schematic view of the utility model;
[0017] Figure 4 It is a structure of the utility model Figure 3The enlarged connection schematic view at middle A;
[0018] Figure 5 The connection schematic view of the conical filter hole of the utility model structure;
[0019] Figure 6 The use flowchart of the utility model.
[0020] In the figure: 1, incoming concentrated tank; 2, circulating pump; 3, silicon-removing tubular membrane device; 4, cleaning pump; 5, cleaning tank; 6, primary filter pipe; 7, water production pipe; 8, filter plate; 9, conical filter hole; 10, mounting groove; 11, rotating pipe; 12, mounting ring; 13, cleaning rod; 14, membrane core pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] As Figures 1 to 6 shown, the utility model provides a silicon-removing tubular membrane device, including incoming concentrated tank 1, the left side of incoming concentrated tank 1 is provided with circulating pump 2, the output end of circulating pump 2 is fixedly connected with primary filter pipe 6, the end away from circulating pump 2 of primary filter pipe 6 is fixedly connected with silicon-removing tubular membrane device 3, the middle part of silicon-removing tubular membrane device 3 is fixedly connected with membrane core pipe 14, the bottom end of membrane core pipe 14 is fixedly connected with incoming concentrated tank 1, the left side of primary filter pipe 6 is fixedly connected with cleaning pump 4, the input end of cleaning pump 4 is fixedly connected with cleaning tank 5;
[0023] Through the silicon particles in waste water separate by silicon-removing tubular membrane device 3, then the concentrated water in the center of silicon-removing tubular membrane device 3 returns to the inner cavity of incoming concentrated tank 1 through membrane core pipe 14, thereby again carries out circulating concentration separation until waste water is clean, then clean water is discharged from water production pipe 7 and flows into the subsequent system for reuse, when continuously operating for a period of time, the filtering effect of silicon-removing tubular membrane device 3 will decrease, at this time, start cleaning pump 4 to pump out the cleaning water in the inner cavity of cleaning tank 5, and transport to the inner cavities of primary filter pipe 6 and silicon-removing tubular membrane device 3, to flush primary filter pipe 6 and silicon-removing tubular membrane device 3, until silicon-removing tubular membrane device 3 restores flux, thereby realizing that complete solid-liquid separation can be carried out, the water quality is better, and the utility model structure is compact in occupation, small in area, does not need to use coagulant and flocculant, avoids the blockage of the inner cavity of silicon-removing tubular membrane device 3, and reduces the use cost.
[0024] The inner cavity of the primary filter pipe 6 is fixedly connected with a filter plate 8, and the inner cavity of the filter plate 8 is provided with a conical filter hole 9;
[0025] The setting of the conical filter hole 9 enables the water entering the inner cavity of the desiliconizing pipe type membrane assembly 3 to be filtered through the conical filter hole 9 first, and since the conical filter hole 9 is conical, the wastewater enters from a larger aperture and is discharged from a smaller aperture, so that the wastewater is compressed, thereby increasing the water pressure flow rate, and the circulating pump 2 can reach the specified speed of the flow rate of the wastewater without a large power, which is more energy-saving and environmentally friendly.
[0026] The outer surface of the primary filter pipe 6 is provided with a mounting groove 10, the inner cavity of the mounting groove 10 movably sleeves a mounting ring 12, the side of the mounting ring 12 away from the primary filter pipe 6 is fixedly connected with a rotating pipe 11, and the inner cavity of the rotating pipe 11 is fixedly connected with a cleaning rod 13;
[0027] After the silicon particles in the wastewater are preliminarily filtered through the conical filter hole 9, the larger silicon particles are retained on the surface of the filter plate 8 away from the desiliconizing pipe type membrane assembly 3, at this time, the rotating pipe 11 is rotated, the rotating pipe 11 drives the cleaning rod 13 to rotate, thereby scraping off the particles on the surface of the filter plate 8 through the cleaning rod 13, so that the silicon particles on the surface of the filter plate 8 cannot block the conical filter hole 9, and the situation that the conical filter hole 9 cannot pass water occurs, and the conical filter hole 9 can be cleaned alone when the desiliconizing pipe type membrane assembly 3 does not need to be cleaned.
[0028] The side of the desiliconizing pipe type membrane assembly 3 away from the primary filter pipe 6 is located in the water production pipe 7, and the desiliconizing pipe type membrane assembly 3 is connected with the raw material concentration tank 1 through a membrane core pipe 14;
[0029] The setting of the water production pipe 7 enables the water filtered clean by the desiliconizing pipe type membrane assembly 3 to be discharged through the water production pipe 7 and flow into the subsequent system for reuse, and the wastewater not filtered clean by the desiliconizing pipe type membrane assembly 3 enters the inner cavity of the raw material concentration tank 1 from the membrane core pipe 14 through the membrane core pipe 14.
[0030] The inner cavity of the cleaning tank 5 is filled with cleaning water, and the inner cavity of the cleaning tank 5 is communicated with the inner cavity of the desiliconizing pipe type membrane assembly 3 through the cleaning pump 4, the primary filter pipe 6 and the rotating pipe 11;
[0031] When the desiliconizing pipe type membrane assembly 3 is used for a long time, the cleaning water in the inner cavity of the cleaning tank 5 can be pumped out from the inner cavity of the cleaning tank 5 by the cleaning pump 4 and delivered to the inner cavity of the desiliconizing pipe type membrane assembly 3, so that the interior of the desiliconizing pipe type membrane assembly 3 is cleaned, and the chemical cleaning is regularly performed during the long-term operation to restore a better flux, so that the high-quality water production is obtained through the continuous use.
[0032] The conical filter hole 9 is conical, the larger hole of the conical filter hole 9 is located on the side of the filter plate 8 close to the cleaning rod 13, and the smaller hole of the conical filter hole 9 is located on the side of the filter plate 8 close to the silicon-removing tubular membrane device 3.
[0033] The water pressure and flow rate of the wastewater are increased through the compression of the conical filter hole 9, so that the flow rate of the wastewater can be improved, thereby reducing the power of the circulating pump 2.
[0034] The cleaning rod 13 is attached to the surface of the filter plate 8.
[0035] The cleaning rod 13 is attached to the surface of the filter plate 8, so that the installation ring 12 is rotated along the installation groove 10 by rotating the rotating pipe 11, thereby driving the cleaning rod 13 to rotate, and the particles accumulated on the surface of the filter plate 8 are removed by the cleaning rod 13.
[0036] The working principle and use process of the utility model are as follows: the incoming concentrated tank 1 receives the wastewater containing silicon particles, when the wastewater in the inner cavity of the incoming concentrated tank 1 reaches a high liquid level, the circulating pump 2 is automatically started to run and transports the wastewater in the inner cavity of the incoming concentrated tank 1 to the silicon-removing tubular membrane device 3, the wastewater first contacts the filter plate 8, and is initially filtered by the conical filter hole 9, and the shape of the conical filter hole 9 makes the wastewater enter the smaller hole from the larger hole when passing through the conical filter hole 9, thereby increasing the flow rate;
[0037] Then the silicon particles in the wastewater are separated by the silicon-removing tubular membrane device 3, the flow rate of the wastewater in the silicon-removing tubular membrane device 3 reaches 4 m / s, the working pressure is not more than 3 kg, the clean water passes through the 0.05 micron membrane to reach the water production pipe 7 under the condition that the working pressure is not more than 3 kg, then the concentrated water in the center of the silicon-removing tubular membrane device 3 returns to the inner cavity of the incoming concentrated tank 1 through the membrane core pipe 14, thereby performing the cycle concentration and separation again until the wastewater is clean, then the clean water is discharged from the water production pipe 7 and flows into the subsequent system for reuse, after continuous operation for a period of time, the filtering effect of the silicon-removing tubular membrane device 3 decreases, at this time, the cleaning pump 4 is started to pump the cleaning water in the inner cavity of the cleaning tank 5, and the cleaning water is transported to the inner cavities of the preliminary filtration pipe 6 and the silicon-removing tubular membrane device 3, so as to flush the preliminary filtration pipe 6 and the silicon-removing tubular membrane device 3, until the silicon-removing tubular membrane device 3 restores the flux.
[0038] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A silicon removal tubular membrane device comprising a feed concentration tank (1), characterized in that: The left side of the incoming material concentration tank (1) is provided with a circulating pump (2), the output end of the circulating pump (2) is fixedly connected with a primary filter pipe (6), one end of the primary filter pipe (6) away from the circulating pump (2) is fixedly connected with a silicon removal pipe type membrane device (3), the middle part of the silicon removal pipe type membrane device (3) is fixedly connected with a membrane core pipeline (14), the bottom end of the membrane core pipeline (14) is fixedly connected with the incoming material concentration tank (1), the left side of the primary filter pipe (6) is fixedly connected with a cleaning pump (4), the input end of the cleaning pump (4) is fixedly connected with a cleaning tank (5).
2. A silicon-removing tubular membrane device according to claim 1, characterized in that: The inner cavity of the primary filter pipe (6) is fixedly connected with a filter plate (8), and the inner cavity of the filter plate (8) is provided with a conical filter hole (9).
3. A silicon-removing tubular membrane device according to claim 2, characterized in that: The outer surface of the primary filter pipe (6) is provided with a mounting groove (10), the inner cavity of the mounting groove (10) movably sleeves a mounting ring (12), one side of the mounting ring (12) away from the primary filter pipe (6) is fixedly connected with a rotating pipe (11), and the inner cavity of the rotating pipe (11) is fixedly connected with a cleaning rod (13).
4. A silicon-removing tubular membrane device according to claim 3, characterized in that: The side of the silicon removal pipe type membrane device (3) away from the primary filter pipe (6) is located in a water production pipe (7), and the silicon removal pipe type membrane device (3) is connected with the incoming material concentration tank (1) through the membrane core pipeline (14).
5. A silicon-free tubular membrane device according to claim 3, characterized in that: The inner cavity of the cleaning tank (5) is filled with clean water, and the inner cavities of the cleaning tank (5), the primary filter pipe (6), the rotating pipe (11) and the silicon removal pipe type membrane device (3) are communicated through the cleaning pump (4).
6. A silicon-free tubular membrane device according to claim 3, characterized in that: The conical filter hole (9) is conical, the larger hole of the conical filter hole (9) is located on one side of the filter plate (8) close to the cleaning rod (13), and the smaller hole of the conical filter hole (9) is located on one side of the filter plate (8) close to the silicon removal pipe type membrane device (3).
7. A silicon-free tubular membrane device according to claim 3, characterized in that: The cleaning rod (13) is attached to the surface of the filter plate (8).