Device for scraping excess materials on inner wall of bulk molding compound reaction tank
By designing a scraper plate rotating device with a screw threadedly connected to the adjustment hole on the inner wall of the bulk molding compound reaction tank, combined with a collection box and industrial camera detection, the problems of poor effect and insufficient adaptability of traditional scraping devices are solved, and efficient and accurate scraping and collection of residual materials are achieved.
Patent Information
- Application Number
- CN202422864029.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing scraping devices for scraping excess material from the inner wall of a bulk molding compound reaction tank have poor scraping effects and are inconvenient to collect, resulting in waste of raw materials. Traditional scraping devices cannot adapt to reaction tanks of different specifications.
The lead screw and the adjustment hole are threaded to drive the scraper to rotate, and the residual material is collected in the collection box. The position of the scraper is adjusted by the controller to adapt to reaction tanks of different specifications. An industrial camera is equipped to detect the effect, and electric components are used to prevent deviation and provide lighting.
The efficiency and practicality of scraping off residual materials are improved, and adaptive scraping and efficient collection of reaction tanks of different specifications are achieved, ensuring the accuracy of the scraping effect.
Smart Images

Figure CN223465275U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction tank residual material processing device technical field, concretely is a kind of group moulding compound reaction tank inner wall residual material scraping device. BACKGROUND
[0002] Group moulding compound is a kind of thermosetting plastic, mixed inert filler, fiber reinforced material, catalyst, stabilizer and pigment therein, form a kind of for compression or injection molding " putty-like " composite material, short glass fiber and unsaturated polyester sizing material mixed group pre-preg.Adapt to the process forming, such as mould pressing, transfer moulding, injection molding, the product made has good mechanical property, high dimensional stability, good surface finish, water resistance, oil resistance, corrosion resistance is excellent, heat resistance, electrical performance is excellent, and the inner wall of the reaction tank for producing group moulding compound is often covered with more residual material, if not scraping, it will cause large raw material waste, the traditional residual material scraping device is mostly scraped straight up and straight down, so the effect of residual material scraping is poor, and the scraped residual material is not convenient to collect, for this purpose, we propose a kind of group moulding compound reaction tank inner wall residual material scraping device. SUMMARY
[0003] The technical problem to be solved by the utility model is to overcome the defects of the prior art, provide a kind of group moulding compound reaction tank inner wall residual material scraping device, can drive scraping plate to rotate by the threaded connection of screw rod and adjusting hole, the residual material collecting box set can be collected to the residual material scraped off, the position of scraping plate can also be adjusted according to the specification of reaction tank, to improve the efficiency and practicality of residual material scraping, and effectively solve the problems in the background art.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of group moulding compound reaction tank inner wall residual material scraping device, including support and support frame;
[0005] Support: side is equipped with adjusting unit, the inside of adjusting unit is equipped with rotating seat, the top surface of rotating seat is equipped with sliding slot, the middle part of rotating seat is equipped with adjusting hole, the support frame has two and is respectively fixed in the outer side of rotating seat, the screw hole of support frame surface is connected with screw rod thread, the outer side end of screw rod is rotationally connected with the inside surface of adjusting frame, the recess of adjusting frame and support frame top surface is slidably connected, the bottom end of adjusting frame is fixedly installed with scraping plate, the inside surface of scraping plate is equipped with collecting unit;
[0006] Wherein, it further includes controller, the surface of support is equipped with controller, the input end of controller is electrically connected with the output end of external power supply.
[0007] Rotating screw rod to adjust the position of scraping plate, to be suitable for different specifications of reaction tank use, to improve the practicality of device.
[0008] Further, the adjusting unit comprises a lead screw, electric telescopic rods, a sliding frame, a fixed frame and linear motors, the linear motors are two and are fixed on the left and right sides of the support respectively, the outer side of the moving base of the linear motor is connected with the end of the fixed frame, the lead screw is fixed in the fixed frame, the lead screw is in sliding connection with the through hole in the top surface of the support, the electric telescopic rods are two and are fixed on the two sides of the top surface of the support respectively, the bottom end of the electric telescopic rods is provided with the sliding frame, the sliding frame is in sliding connection with the sliding groove, the input ends of the electric telescopic rods and the linear motors are electrically connected with the output end of the controller, the linear motor is started to adjust the height of the lead screw, the electric telescopic rods are started to drive the sliding frame to slide in the sliding groove, the adjusting hole in the middle of the rotating base is screwed with the lead screw to make the scraping plate rotate, and thus the excess material on the inner wall of the reaction tank can be scraped.
[0009] Further, the collecting unit comprises a material blocking plate, an excess material collecting box, a mounting groove and a mounting frame, the mounting groove is formed in the inner side of the scraping plate, the mounting frame is fixed on the outer side of the excess material collecting box, the mounting frame is clamped in the mounting groove in correspondence, the material blocking plate is two and is fixed on the front side of the scraping plate in correspondence, the mounting frame is inserted into the mounting groove to mount the excess material collecting box, and the material blocking plate can collect the scraped excess material into the excess material collecting box, so that subsequent treatment is facilitated.
[0010] Further, the placing frame and the industrial camera are further included, the placing frame is fixed on the front side of the support, the industrial camera is installed in the placing frame, the input end of the industrial camera is electrically connected with the output end of the controller, and the industrial camera in the placing frame can detect the inner wall of the reaction tank to judge the scraping effect.
[0011] Further, the electric push rods and the clamping seat are further included, the electric push rods are two and are fixed at the bottom ends of the left and right sides of the support respectively, the inner side end of the electric push rod is connected with the middle part of the outer side of the clamping seat, the input end of the electric push rod is electrically connected with the output end of the controller, the clamping seat is moved by the electric push rod, the reaction tank can be fixed to prevent the reaction tank from deviating during the scraping process.
[0012] Further, the illuminating lamps are further included, the illuminating lamps are two and are fixed on the top surface in the support respectively, the input end of the illuminating lamp is electrically connected with the output end of the controller, and the illuminating lamps can provide illumination for the detection of the industrial camera, so that the detection accuracy is improved.
[0013] Compared with the prior art, the device has the following advantages:
[0014] 1、 through starting the linear motor to adjust the height of the lead screw, starting the electric telescopic rod to drive the sliding frame to slide in the sliding groove, the adjusting hole in the middle of the rotating seat is screwed with the lead screw to make the scraping plate rotate, so that the excess material in the inner wall of the reaction tank can be scraped.
[0015] 2、 through the installation of the mounting bracket into the installation slot inside the excess material collection box, the setting of the blocking plate can collect the scraped excess material into the excess material collection box, to facilitate subsequent processing.
[0016] 3、 through rotating the screw to adjust the position of the scraping plate, to adapt to different specifications of the reaction tank, to improve the practicability of the device. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic diagram of the utility model;
[0018] Figure 2 is a structural schematic diagram of the adjusting unit of the utility model;
[0019] Figure 3 is a structural schematic diagram of the utility model Figure 2 is a local enlarged structural schematic diagram of A in the utility model.
[0020] In the figure: 1 support, 2 adjusting unit, 21 lead screw, 22 electric telescopic rod, 23 sliding frame, 24 fixing frame, 25 linear motor, 3 collection unit, 31 blocking plate, 32 excess material collection box, 33 installation slot, 34 mounting bracket, 4 rotating seat, 5 sliding groove, 6 adjusting hole, 7 support frame, 8 adjusting frame, 9 screw, 10 scraping plate, 11 placing frame, 12 industrial camera, 13 electric push rod, 14 clamping seat, 15 illuminating lamp, 16 controller. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figures 1-3 The embodiment provides a technical scheme: a group of molding compound reaction tank inner wall excess material scraping device, including support 1 and support frame 7;
[0023] The support 1 is provided with an adjusting unit 2 on the side surface, the inside of the adjusting unit 2 is provided with a rotating seat 4, the top surface of the rotating seat 4 is provided with a sliding groove 5, the middle part of the rotating seat 4 is provided with an adjusting hole 6, the support frame 7 is two and is fixed on the outside of the rotating seat 4 respectively, the screw hole on the surface of the support frame 7 is in threaded connection with a screw rod 9, the outside end of the screw rod 9 is in rotary connection with the inside surface of an adjusting frame 8, the adjusting frame 8 is in sliding connection with the recess on the top surface of the support frame 7, the bottom end of the adjusting frame 8 is fixedly installed with a scraping plate 10, the adjusting unit 2 comprises a lead screw 21, an electric telescopic rod 22, a sliding frame 23, a fixed frame 24 and a linear motor 25, the linear motor 25 is two and is fixed on the left and right side surfaces of the support 1 respectively, the outside surface of the linear motor 25 is connected with the end part of the fixed frame 24, the inside of the fixed frame 24 is fixedly provided with the lead screw 21, the lead screw 21 is in sliding connection with the through hole on the top surface of the support 1, the electric telescopic rod 22 is two and is fixed on the two sides of the top surface of the support 1 respectively, the bottom end of the electric telescopic rod 22 is installed with the sliding frame 23, the sliding frame 23 is in sliding connection with the sliding groove 5, the input end of the electric telescopic rod 22 and the linear motor 25 is electrically connected with the output end of a controller 16, the linear motor 25 is started to adjust the height of the lead screw 21, the electric telescopic rod 22 is started to drive the sliding frame 23 to slide in the sliding groove 5, the adjusting hole 6 in the middle part of the rotating seat 4 is in threaded connection with the lead screw 21 to make the scraping plate 10 rotate, so that the excess material on the inner wall of the reaction tank can be scraped, the inside surface of the scraping plate 10 is provided with a collecting unit 3, the collecting unit 3 comprises a material blocking plate 31, an excess material collecting box 32, a mounting groove 33 and a mounting frame 34, the mounting groove 33 is provided on the inside surface of the scraping plate 10, the outside surface of the excess material collecting box 32 is fixedly provided with the mounting frame 34, the mounting frame 34 is clamped in correspondence with the mounting groove 33, the material blocking plate 31 is two and is fixed on the front surface of the scraping plate 10 in correspondence, the mounting frame 34 is inserted into the inside of the mounting groove 33 to install the excess material collecting box 32, the material blocking plate 31 is arranged to collect the scraped excess material into the inside of the excess material collecting box 32, so as to facilitate subsequent treatment;
[0024] The controller 16 is arranged on the surface of the support 1, the input end of the controller 16 is electrically connected with the output end of the external power supply, the screw rod 9 is rotated to adjust the position of the scraping plate 10, so that the device is suitable for different specifications of the reaction tank, the practicability of the device is improved, the placing rack 11 is fixed on the front side of the support 1, the industrial camera 12 is arranged in the placing rack 11, the input end of the industrial camera 12 is electrically connected with the output end of the controller 16, the industrial camera 12 in the placing rack 11 can detect the inner wall of the reaction tank, so that the scraping effect is judged, the electric push rod 13 is arranged on the bottom end of the left and right sides of the support 1, the inner side end of the electric push rod 13 is connected with the middle part of the outer side of the clamping seat 14, the input end of the electric push rod 13 is electrically connected with the output end of the controller 16, the electric push rod 13 drives the clamping seat 14 to move, so that the reaction tank is fixed, and the reaction tank is prevented from deviating in the scraping process, the illuminating lamp 15 is arranged on the top surface of the support 1, the input end of the illuminating lamp 15 is electrically connected with the output end of the controller 16, and the illuminating lamp 15 can provide illumination for the detection of the industrial camera 12, so that the detection accuracy is improved.
[0025] The working principle of the reaction tank inner wall excess material scraping device is as follows: first, the reaction tank is placed in the support 1, the electric push rod 13 is started to drive the clamping seat 14 to move, so that the reaction tank is fixed, and the reaction tank is prevented from deviating in the scraping process, the screw rod 9 is rotated to adjust the position of the scraping plate 10 according to the specification of the reaction tank, the mounting rack 34 is inserted into the mounting groove 33 to mount the excess material collecting box 32, then the linear motor 25 is started to adjust the height of the lead screw 21, the electric telescopic rod 22 is started to drive the sliding frame 23 to slide in the sliding groove 5, the adjusting hole 6 in the middle part of the rotating seat 4 is screwed with the lead screw 21 to make the scraping plate 10 rotate, so that the excess material on the inner wall of the reaction tank can be scraped, the blocking plate 31 can collect the scraped excess material into the excess material collecting box 32, so that subsequent processing is facilitated, and the industrial camera 12 in the placing rack 11 can detect the inner wall of the reaction tank, so that the scraping effect is judged.
[0026] It is worth noting that the controller 16 disclosed in the above embodiment is selected to be model S7-200, the electric telescopic rod 22 and the electric push rod 13 can be freely configured according to actual application scenarios, and the electric telescopic rod with model YHT523 is recommended, the industrial camera 12 can be selected to be model GX2500-C, and the linear motor 25 can be selected to be model JL-C16. The controller 16 controls the electric telescopic rod 22, the linear motor 25, the industrial camera 12, the electric push rod 13 and the illuminating lamp 15 to work by using a method commonly used in the prior art.
[0027] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A device for scraping excess material from the inner wall of a bulk molding compound reaction tank, characterized by: It includes support (1) and support frame (7); The support (1) is provided with an adjusting unit (2) on the side surface, the inside of the adjusting unit (2) is provided with a rotating seat (4), the top surface of the rotating seat (4) is provided with a sliding groove (5), the middle part of the rotating seat (4) is provided with an adjusting hole (6), the support frame (7) is two and is fixed on the outside of the rotating seat (4) respectively, the screw hole on the surface of the support frame (7) is screwed with a screw rod (9), the outside end of the screw rod (9) is rotatably connected with the inside surface of the adjusting frame (8), the adjusting frame (8) is slidably connected with the recess on the top surface of the support frame (7), the bottom end of the adjusting frame (8) is fixedly installed with a scraping plate (10), the inside surface of the scraping plate (10) is provided with a collecting unit (3); The controller (16) is arranged on the surface of the support (1), and the input end of the controller (16) is electrically connected with the output end of the external power supply.
2. A device for removing excess material from the inner wall of a reaction tank for a mass molding compound according to claim 1, characterized in that: The adjusting unit (2) comprises a lead screw (21), an electric telescopic rod (22), a sliding frame (23), a fixed frame (24) and a linear motor (25), the linear motor (25) is two and is fixed on the left and right side surfaces of the support (1) respectively, the outside surface of the mover seat of the linear motor (25) is connected with the end of the fixed frame (24), the inside of the fixed frame (24) is fixedly provided with the lead screw (21), the lead screw (21) is slidably connected with the through hole on the top surface of the support (1), the electric telescopic rod (22) is two and is fixed on the two sides of the top surface of the support (1) respectively, the bottom end of the electric telescopic rod (22) is installed with the sliding frame (23), the sliding frame (23) is slidably connected with the sliding groove (5), and the input ends of the electric telescopic rod (22) and the linear motor (25) are electrically connected with the output end of the controller (16).
3. A device for removing excess material from the inner wall of a reaction tank for a mass molding compound according to claim 1, characterized in that: The collecting unit (3) comprises a material blocking plate (31), a excess material collecting box (32), a mounting groove (33) and a mounting frame (34), the mounting groove (33) is arranged on the inside surface of the scraping plate (10), the outside surface of the excess material collecting box (32) is fixedly provided with the mounting frame (34), the mounting frame (34) is clamped in correspondence with the mounting groove (33), and the material blocking plate (31) is two and is fixed on the front side surface of the scraping plate (10) in correspondence.
4. A device for removing excess material from the inner wall of a reaction tank for a mass molding compound according to claim 1, characterized in that: The placing frame (11) is fixed on the front side surface of the support (1), and the industrial camera (12) is installed in the inside of the placing frame (11).
5. A device for removing excess material from the inner wall of a reaction tank for a mass molding compound according to claim 1, characterized in that: The electric push rod (13) is two and is fixed on the bottom end of the left and right side surfaces of the support (1) respectively, the inside end of the electric push rod (13) is connected with the middle part of the outside surface of the clamping seat (14), and the input end of the electric push rod (13) is electrically connected with the output end of the controller (16).
6. A device for removing excess material from the inner wall of a reaction tank for a mass molding compound according to claim 1, characterized in that: Also included are illuminating lamps (15), two of which are fixed on the top surface inside the support (1), and the input end of the illuminating lamps (15) is electrically connected to the output end of the controller (16).