Prefabricated part carrying and unloading device
By designing a precast component handling and unloading device, and utilizing a combination of a conveyor and a manual transport trailer, the problems of high labor intensity and safety hazards during the unloading process of small and medium-sized precast components were solved, achieving efficient and safe unloading results.
Patent Information
- Application Number
- CN202422856116.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Small and medium-sized precast components are labor-intensive, inefficient, and pose safety hazards during unloading, storage, and handling.
A precast component handling and unloading device was designed, including a conveying device and a manual transport trailer. The transport vehicle is connected by a movable hook, the slope of the conveying channel is adjusted, and anti-slip pads are set at the bottom of the support frame. Combined with roller units and buffer baffles, the device buffers the impact force and ensures a safe and reliable unloading process.
It improves unloading efficiency, reduces safety hazards, enhances the stability and safety of the device, and prevents precast components from rolling directly and causing property damage.
Smart Images

Figure CN223467176U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of building engineering especially relates to a prefabricated component carries unloading device. BACKGROUND
[0002] In the field of building construction, prefabricated components refer to steel, wood or concrete components that are prefabricated in factories or on site according to design specifications, and are widely used in municipal, highway, building, railway and even water conservancy industries due to their high efficiency and environmental protection. After the completion of small and medium-sized prefabricated component manufacturing, the prefabricated components are transported to the construction site in batches by transport vehicles. During unloading, storage and handling operations, the large labor intensity, low work efficiency and high safety hazards caused by the volume and weight of prefabricated components.
[0003] Therefore, it is necessary to provide a prefabricated component carrying and unloading device to improve the unloading efficiency of prefabricated components, reduce safety hazards and save costs. UTILITY MODEL CONTENT
[0004] In view of the above problems, the present application provides a prefabricated component carrying and unloading device, which is composed of a conveying device and a manual transport trailer, and the conveying device and the transport vehicle are connected through a movable hook, which can effectively ensure the close fit of the device and the transport vehicle, and an adjustable support frame is used to adjust the slope angle of the conveying channel, ensuring the safety and reliability of the conveying channel during unloading, and a non-slip pad is provided at the bottom of the adjustable support frame to improve the stability of the overall device.
[0005] To achieve the purpose of the present application, the present application provides the following technical solutions:
[0006] The present application provides a prefabricated component carrying and unloading device, comprising: a conveying device, a manual transport trailer, wherein the lower end of the conveying device is provided with a pin hole on both sides, a T-shaped quick release pin is arranged in the pin hole, and the conveying device is detachably connected with the manual transport trailer through the T-shaped quick release pin;
[0007] Specifically, the conveying device comprises a conveying channel, which is a two-section structure comprising an inclined part and a horizontal part, the inclined part and the horizontal part are hingedly arranged, the upper end of the inclined part is provided with a movable hook on both sides, the movable hook and the inclined part are connected and fixed by a lock pin, and the lower end of the inclined part and the horizontal part is provided with an adjustable support frame;
[0008] The manual transport trailer comprises a frame plate, gear chains are rotatably arranged on both inner sides of the frame plate, a plurality of roller units are rotatably arranged on the frame plate, both sides of the roller units are in transmission connection with the gear chains, steel baffles are fixedly arranged on the front and rear sides of the frame plate, locking pieces are fixedly arranged on the steel baffles, positioning holes are formed in the locking pieces, T-shaped quick-release pins can be arranged in the positioning holes, and a buffer baffle is fixedly arranged at an end of the frame plate away from the locking pieces.
[0009] In a possible implementation manner, the lower ends of the adjustable support frames are fixedly provided with anti-skid pads.
[0010] In a possible implementation manner, the lower ends of the horizontal parts at the lower ends of the pin holes are fixedly provided with L-shaped connecting plates corresponding to the lower ends of the frame plates.
[0011] In a possible implementation manner, the manual transport trailer further comprises universal wheels arranged at the lower ends of the frame plates, a handle frame is fixedly arranged at an end of the frame plate away from the locking pieces, an operating handle is fixedly arranged on the handle frame, and a control tab is arranged in the operating handle.
[0012] In a possible implementation manner, the roller unit comprises a roller shaft fixedly arranged on the inner side of the frame plate, bearings are arranged on both sides of the roller shaft, rubber layers are fixedly arranged on the circumferential outer sides of the bearings, and locking teeth are fixedly arranged on the roller shaft on the axial outer side of the bearing.
[0013] In a possible implementation manner, the locking teeth are in transmission connection with the gear chains.
[0014] In a possible implementation manner, the buffer baffle comprises a base plate fixedly arranged on the frame plate, and a plurality of rubber buffer pads are uniformly fixedly arranged on the base plate.
[0015] In a possible implementation manner, the rubber buffer pads are arranged at an inclination angle of 45° with respect to the surface wall of the base plate, and the rubber buffer pads are made of rubber.
[0016] The manual transport trailer has the following beneficial effects:
[0017] 1. The manual transport trailer is composed of a conveying device and a manual transport trailer, the conveying device and the transport vehicle are connected through a movable hook, the close adhesion of the device and the transport vehicle can be effectively ensured, the slope angle of the conveying channel is adjusted through the adjustable support frame, the safety and reliability during the unloading process of the conveying channel are ensured, the anti-skid pads are arranged at the bottom of the adjustable support frame, and the stability of the whole device is improved.
[0018] 2. In the present invention, the rear end of the manual transport trailer is connected to the conveying device through a T-shaped quick-release pin. The frame plate is provided with a roller unit, and a buffer baffle is provided at the front of the vehicle. The prefabricated components transmitted from the conveying device are unloaded onto the manual transport trailer through the roller unit. The rubber layer wrapped around the roller has a certain deceleration effect. At the same time, the roller unit cooperates with the tooth chain to buffer the stress of the prefabricated components transmitted from the conveying device step by step toward the roller unit at the front of the vehicle and unload the force. The prefabricated components with larger impact force are finally intercepted by the buffer baffle to prevent the prefabricated components from rolling directly from the conveyor belt to the ground, causing property damage and directly applying the impact force to the front of the manual transport trailer.
[0019] 3. The conveying device of the utility model is connected to the manual transport trailer through a T-shaped quick-release pin, and the rear end of the manual transport trailer is mounted on an L-shaped connecting plate. The connection position between the conveying device and the manual transport trailer can be doubly stabilized by the T-shaped quick-release pin and the L-shaped connecting plate, preventing the prefabricated components from moving toward the rear end due to the tilting of the manual transport trailer when the prefabricated components move to the connection position, and reducing the impact of secondary handling and unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation of the present application.
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a structural diagram of the conveying device in the present utility model;
[0023] Figure 3 This is a schematic structural diagram of the manual transport trailer in the present utility model;
[0024] Figure 4 This is a schematic structural diagram of the locking pin and the movable hook in the present utility model;
[0025] Figure 5 This is a schematic structural diagram of the frame plate and roller unit in the present invention;
[0026] Figure 6 This is a schematic structural diagram of the drum unit in the present invention;
[0027] Figure 7 This is a partial structural diagram of the drum unit in the present utility model;
[0028] Figure 8 This is a schematic structural diagram of the buffer baffle in the present utility model;
[0029] Fig. 1: conveying device; 2: manual transport trailer; 3: T-shaped quick-release pin; 11: conveying channel; 12: adjustable support frame; 13: non-slip pad; 14: locking pin; 15: movable hook; 16: L-shaped connecting plate; 21: frame plate; 22: toothed chain; 23: roller unit; 231: roller shaft; 232: bearing; 233: rubber layer; 234: locking tooth; 24: steel baffle; 25: locking piece; 251: positioning hole; 26: buffer baffle; 261: base plate; 262: rubber buffer pad; 27: universal wheel; 28: handle frame; 29: operating handle. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the present application will be described clearly and completely below in combination with the drawings in the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0031] The terms "first", "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features; in the description of the present application, unless otherwise specified, the meaning of "multiple" is three or more.
[0032] Figures 1-8 A prefabricated part carrying and unloading device provided by the embodiments of the present application comprises a conveying device 1 and a manual transport trailer 2, wherein both sides of the lower end of the conveying device 1 are provided with a latch hole, a T-shaped quick-release pin 3 is arranged in the latch hole, and the conveying device 1 is detachably connected with the manual transport trailer 2 through the T-shaped quick-release pin 3.
[0033] Specifically, the conveying device 1 comprises a conveying channel 11, which is a two-section structure comprising an inclined part and a horizontal part, the inclined part and the horizontal part are hingedly arranged, both sides of the upper end top of the inclined part are provided with a movable hook 15, the movable hook 15 is connected and fixed with the inclined part through a locking pin 14, and the lower end of the inclined part and the horizontal part is arranged with an adjustable support frame 12.
[0034] The manual transport trailer 2 comprises a frame plate 21, both inner sides of the frame plate 21 are rotatably provided with a tooth chain 22, a plurality of roller units 23 are rotatably arranged on the frame plate 21, both sides of the roller units 23 are drivingly connected with the tooth chain 22, steel baffle plates 24 are fixedly arranged on the front and rear sides of the frame plate 21, locking pieces 25 are fixedly arranged on the steel baffle plates 24, positioning holes 251 are formed in the locking pieces 25, the T-shaped quick-release pin 3 can be arranged in the positioning holes 251, and a buffer baffle 26 is fixedly arranged at one end of the frame plate 21 away from the locking pieces 25.
[0035] It should be explained that the present application is applicable to various types of small and medium-sized prefabricated components with a width not greater than 1.2 m and a length not greater than 2 m.
[0036] Based on the above technical scheme, when the transport vehicle arrives to unload, the movable hook 15 is connected with the transport vehicle and the angle of the movable hook 15 is adjusted, the locking pin 14 is inserted to fix the conveying channel 11 with the transport vehicle, the height of the lifting adjustable support frame 12 is adjusted to determine the slope of the conveying channel 11, the operator moves the manual transport trailer 2, then aligns the pin hole with the positioning hole 251, and inserts the T-shaped quick-release pin 3 into the pin hole to fix the conveying device 1 and the manual transport trailer 2, releases the small and medium-sized prefabricated components, the prefabricated components move along the conveying channel 11 to the roller units 23, at the same time, the roller units 23 at the tail of the vehicle unload the impact force of the prefabricated components and transmit the impact force to the roller units 23 at the head of the vehicle through the tooth chain 22, and finally the prefabricated components are intercepted by the buffer baffle 26.
[0037] On the basis of the above technical scheme, the conveying device 1 and the manual transport trailer 2 are connected with the transport vehicle through the movable hook 15, which can effectively ensure the close fit of the device and the transport vehicle, and the adjustable support frame 12 is used to adjust the slope angle of the conveying channel 11, which ensures the safety and reliability of the conveying channel 11 during unloading; the tail of the manual transport trailer 2 is connected with the conveying device 1 through the T-shaped quick-release pin 3, the frame plate 21 is provided with the roller units 23, and the buffer baffle 26 is arranged at the head of the vehicle, the prefabricated components transmitted from the conveying device 1 are unloaded to the manual transport trailer 2 through the roller units 23, the roller units 23 cooperate with the tooth chain 22 to gradually buffer the stress of the prefabricated components transmitted from the conveying device 1 to the roller units 23 at the head of the vehicle, unload the impact force, and finally intercept the prefabricated components with large impact force through the buffer baffle 26, preventing the prefabricated components from directly rolling off the conveying belt to the ground and causing property loss and directly acting the impact force on the head of the manual transport trailer 2.
[0038] In a possible implementation, the lower ends of the adjustable support frames 12 are fixedly provided with anti-skid pads 13. The anti-skid pads 13 are rough and can rub against the ground to prevent the adjustable support frames 12 from sliding and to protect the conveying device 1 from displacement, thereby improving the stability of the overall device.
[0039] In a possible implementation, the lower ends of the horizontal portions of the lower ends of the pin holes are fixedly provided with L-shaped connecting plates 16 corresponding to the lower ends of the frame plates 21.
[0040] According to the above technical solution, the conveying device 1 is connected to the manual transport trailer 2 through the T-shaped quick-release pin 3, and the tail frame of the manual transport trailer 2 is arranged on the L-shaped connecting plate 16. The connection position of the conveying device 1 and the manual transport trailer 2 is double-stabilized through the T-shaped quick-release pin 3 and the L-shaped connecting plate 16. The manual transport trailer 2 is prevented from tilting and causing the prefabricated component to move towards the tail when the prefabricated component moves to the connection position. The influence of secondary handling and unloading is reduced.
[0041] In a possible implementation, the manual transport trailer 2 further comprises universal wheels 27 arranged at the lower ends of the frame plates 21. The frame plates 21 are fixedly provided with handle frames 28 at the ends away from the locking pieces 25. The handle frames 28 are fixedly provided with operating handles 29. Control knobs are arranged in the operating handles 29. An operator can adjust the movement of the manual transport trailer 2 through the handle frames 28 and control the lifting of the frame plates 21 through the operating handles 29. This is a prior art and will not be described in detail.
[0042] In a possible implementation, the roller units 23 comprise rollers 231 fixedly arranged on the inner sides of the frame plates 21. The rollers 231 are provided with bearings 232 at both sides. The circumferential outer sides of the bearings 232 are fixedly provided with rubber layers 233. The rollers 231 at the axial outer sides of the bearings 232 are fixedly provided with locking teeth 234. The impact force generated by the prefabricated components transmitted from the conveying device 1 can directly act on the rubber layers 233. The rubber layers 233 have a certain deceleration effect on the prefabricated components. Meanwhile, the impact force is decomposed into horizontal forces, which move in the horizontal direction, so that the roller units 23 rotate.
[0043] In a possible implementation, the locking teeth 234 are in transmission connection with the tooth chains 22. That is, the impact force generated by the prefabricated components transmitted from the conveying device 1 directly acts on the rubber layers 233. The roller unit 23 at the tail rotates preferentially. The locking teeth 234 of the roller unit 23 also rotate preferentially, so that the tooth chains 22 rotate. The tooth chains 22 use the rotating force to drive the plurality of roller units 23 to rotate. That is, the roller unit 23 at the tail gradually buffers and unloads the stress to the roller unit 23 at the head.
[0044] In a possible implementation manner, the buffer baffle 26 comprises a base plate 261 fixedly arranged with the vehicle frame plate 21, and a plurality of rubber buffer pads 262 are uniformly fixedly arranged on the base plate 261, so that the prefabricated component with a large impact force is finally intercepted by the rubber buffer pad 262, thereby avoiding the prefabricated component from directly impacting on the base plate 261, and further protecting the prefabricated component from collision damage.
[0045] In a possible implementation manner, the rubber buffer pad 262 is arranged at an inclination angle of 45° with respect to the surface wall of the base plate 261, and the rubber buffer pad 262 is made of rubber material, and the rubber buffer pad 262 can intercept the prefabricated component after being angularly raised, thereby avoiding the prefabricated component from directly rolling off the manual transport trailer 2 and being damaged.
[0046] Working principle:
[0047] When the transport vehicle arrives to unload, the movable hook 15 is first connected with the transport vehicle and the angle of the movable hook 15 is adjusted, the locking pin 14 is inserted to fix the conveying channel 11 with the transport vehicle, the height of the lifting adjustable support frame 12 is adjusted to determine the slope of the conveying channel 11, the operator moves the manual transport trailer 2 through the handle frame 28, so that the vehicle frame plate 21 at the tail is arranged on the L-shaped connecting plate 16, then the pin hole is aligned with the positioning hole 251, the T-shaped quick release pin 3 is inserted into the pin hole to fix the conveying device 1 and the manual transport trailer 2, the small and medium-sized prefabricated components are released, the prefabricated components move along the conveying channel 11 to the roller unit 23, at the same time, the roller unit 23 at the tail unloads the impact force of the prefabricated components and transmits the impact force to the roller unit 23 at the head through the toothed chain 22, and finally the prefabricated components are intercepted by the buffer baffle 26.
[0048] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application. The present application is not limited to the exact structure described above and shown in the drawings, and the specific implementation of the present application should not be limited to the above description. For ordinary skilled in the art to which the present application belongs, various changes and modifications made without departing from the concept of the present application should be considered as falling within the scope of protection of the present application.
Claims
1. A precast member handling and unloading apparatus, characterized by, Include: The conveying device (1), manual transport trailer (2), wherein the lower end of the conveying device (1) both sides are provided with a latch hole, the latch hole is provided with a T type quick release pin (3), and the conveying device (1) is detachably connected with the manual transport trailer (2) through the T type quick release pin (3); Specifically, the conveying device (1) comprises: conveying channel (11), the conveying channel (11) is two section structure, it includes inclined part and horizontal part, the inclined part and the horizontal part are hingedly arranged, and the upper end of the inclined part is provided with movable hooks (15) on both sides, the movable hooks (15) are connected and fixed with the inclined part through the lock pin (14), and the lower end of the inclined part and the horizontal part is provided with adjustable support frame (12); The manual transport trailer (2) comprises: frame plate (21), both sides of the frame plate (21) are rotatably provided with toothed chain (22), and a plurality of roller units (23) are rotatably arranged on the frame plate (21), both sides of the roller unit (23) are drivingly connected with the toothed chain (22), the front and rear sides of the frame plate (21) are fixedly provided with steel baffle (24), and the steel baffle (24) is fixedly provided with locking piece (25), the locking piece (25) is provided with positioning hole (251), the T type quick release pin (3) can be arranged in the positioning hole (251), and the end of the frame plate (21) away from the locking piece (25) is fixedly provided with buffer baffle (26).
2. A precast member handling and unloading apparatus according to claim 1, wherein The lower end of the adjustable support frame (12) is fixedly provided with a non-slip pad (13).
3. A precast member handling and unloading apparatus according to claim 1, wherein The lower end of the horizontal part located at the lower end of the latch hole is fixedly provided with an L-shaped connecting plate (16), and the L-shaped connecting plate (16) is arranged corresponding to the lower end of the frame plate (21).
4. A precast member handling and unloading apparatus according to claim 1, wherein The manual transport trailer (2) further comprises a universal wheel (27) arranged at the lower end of the frame plate (21), and a handle frame (28) fixedly arranged at the end of the frame plate (21) away from the locking piece (25), and an operating handle (29) fixedly arranged on the handle frame (28), and a control tab arranged in the operating handle (29).
5. A precast member handling and unloading apparatus according to claim 1 wherein, The roller unit (23) comprises a roller shaft (231) fixedly arranged on the inner side of the frame plate (21), both sides of the roller shaft (231) are provided with bearings (232), the circumferential outer side of the bearing (232) is fixedly provided with a rubber layer (233), and the roller shaft (231) located on the axial outer side of the bearing (232) is fixedly provided with a locking tooth (234).
6. A precast member handling and unloading apparatus according to claim 5 wherein, The locking tooth (234) is drivingly connected with the toothed chain (22).
7. A precast member handling and unloading apparatus according to claim 1 wherein, The buffer baffle (26) comprises a base plate (261) fixedly arranged with the frame plate (21), and a plurality of rubber buffer pads (262) are uniformly fixedly arranged on the base plate (261).
8. A preform handling and unloading apparatus as defined in claim 7, wherein The rubber buffer pad (262) is arranged at an angle of 45° with the surface wall of the base plate (261), and the rubber buffer pad (262) is made of rubber material.