Liquid quantitative filling and plugging all-in-one machine

By designing an integrated liquid quantitative filling and capping machine, which combines filling and capping mechanisms, the problem of low production efficiency caused by separating filling and capping is solved. This achieves quantitative filling of bottles and automatic capping, thereby improving production efficiency.

CN223468195UActive Publication Date: 2025-10-24JIANGSU SHENLONG PHARMA
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Patent Information

Application Number
CN202422882579.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-24
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In the prior art, the processes of filling and stoppering injection bottles are performed separately, resulting in low production efficiency.

Method used

Design a liquid quantitative filling and capping integrated machine. The filling mechanism and the capping mechanism are integrated into the same device by means of a rotating plate, so as to realize quantitative filling of bottle body and automatic capping. The position of the mechanism is adjusted by the drive mechanism to realize continuous operation of filling and capping.

Benefits of technology

It shortens production time, improves production efficiency, and realizes the integrated operation of filling and stoppering.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223468195U_ABST
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Abstract

The utility model discloses a liquid quantitative filling and plugging all-in-one machine which comprises a machine frame, a base is installed on the lower portion of the machine frame, a first storage table and a second storage table which are arranged side by side are installed on the base, the first storage table is used for storing bottle bodies, the second storage table is used for storing bottle plugs, and the upper end of the machine frame is connected with a supporting table. The supporting table is rotationally connected with an adapter pipe through a rotating bearing, a driving mechanism for driving the adapter pipe to rotate is arranged in the supporting table, the lower end of the adapter pipe is fixedly connected with a rotating plate, a channel communicated with the adapter pipe is arranged in the rotating plate, a filling mechanism is arranged on one side of the rotating plate, a plugging mechanism is arranged on the other side of the rotating plate, and the channel is communicated with the filling mechanism. The rotating plate can rotate in the rack, and the filling mechanism can be located above the second storage table through 180-degree rotation of the rotating plate. According to the utility model, the integration of filling and plugging is realized, the production time is shortened, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filling technical field, concretely is a kind of liquid ration filling and stoppering integrated machine. BACKGROUND

[0002] Injection bottle needs to be filled with injection liquid in the production process, and then the bottle stopper is inserted into the bottle mouth of the injection bottle. Currently, filling and stoppering are carried out in two steps, i.e., filling first, and then transporting the injection bottle to the stoppering position to install the bottle stopper, which results in a long interval between the two processes and reduces production efficiency. SUMMARY

[0003] In view of the deficiencies of the prior art, the utility model provides a kind of liquid ration filling and stoppering integrated machine to solve the problems mentioned in the above background art.

[0004] To solve the above technical problems, the utility model provides the following technical scheme:

[0005] A kind of liquid ration filling and stoppering integrated machine, including rack, the lower part of rack is installed with base, base is installed with first material placing table and second material placing table that are arranged side by side, first material placing table is used to place bottle body, second material placing table is used to place bottle stopper, the upper end of rack is connected with support table, support table is rotatably connected with adapter pipe by rotating bearing, drive mechanism for driving adapter pipe rotation is equipped in support table, the lower end of adapter pipe is fixedly connected with rotating plate, rotating plate is equipped with passageway with adapter pipe intercommunication, one side of rotating plate is equipped with filling mechanism, the other side is equipped with stoppering mechanism, passageway is communicated with filling mechanism, first material placing table is located below filling mechanism, second material placing table is located below stoppering mechanism, rotating plate can rotate in rack, by rotating plate 180 ° rotation, can make filling mechanism be located above second material placing table, stoppering mechanism is located above first material placing table;Support table is provided with liquid storage tank and pump body, liquid storage tank is connected with liquid feeding pipe, one end of pump body is connected with liquid storage tank by pipeline, the other end of pump body is connected with swivel joint by pipeline, swivel joint is rotatably connected with the upper end of adapter pipe.

[0006] Preferably, the first material placing table is provided with a plurality of bottle body grooves, and the second material placing table is provided with a plurality of bottle stopper grooves.

[0007] The above technical scheme, the bottle body groove is used to place the bottle body, wherein the bottle body grooves are equidistantly arranged, so that the bottle bodies can be equidistantly distributed. The bottle stopper groove is used to place the bottle stopper, wherein the bottle stopper grooves are equidistantly arranged, so that the bottle stoppers can be equidistantly distributed.

[0008] Preferably, the drive mechanism includes a motor installed in the support table, a transmission shaft connected to the motor through a shaft coupling, a main gear connected to the transmission shaft, and a secondary gear connected to the adapter pipe, wherein the main gear is engaged with the secondary gear.

[0009] The above technical scheme starts the motor to drive the transmission shaft to rotate, thereby driving the adapter pipe to rotate through the cooperation of the main gear and the secondary gear, and the adapter pipe drives the rotating plate to rotate to adjust the positions of the filling mechanism and the capping mechanism.

[0010] Preferably, the filling mechanism comprises a first cylinder mounted at one end of the rotating plate, a first lifting plate connected to the telescopic end of the first cylinder, and a main pipe mounted on the bottom surface of the first lifting plate, the main pipe being in communication with the channel on the rotating plate, the filling mechanism further comprising a plurality of branch pipes connected to the main pipe, each branch pipe being connected with a syringe through a flow valve, the syringe being connected with a filling head, and the filling head corresponding to the bottle body groove one by one.

[0011] When the filling mechanism is located above the first placement table, the first cylinder is controlled to extend to drive the first lifting plate to descend, so that the filling head is inserted into the bottle body, the liquid in the liquid storage tank is pumped out through the pump body, and the liquid is filled into the bottle body through the flow valve, when the set flow rate is reached, the flow valve is closed to realize quantitative filling.

[0012] Preferably, the capping mechanism comprises a second cylinder mounted at the other end of the rotating plate, a second lifting plate connected to the telescopic end of the second cylinder, a plurality of extension tables mounted on the bottom surface of the second lifting plate, and a clamping sleeve connected to the bottom of the extension table, the bottom surface of the clamping sleeve being provided with a clamping groove corresponding to the bottle plug groove one by one, and after the rotating plate is rotated by 180°, the clamping groove corresponds to the bottle body groove one by one, the capping mechanism further comprising third cylinders mounted on both sides of the clamping sleeve, and clamping plates connected to the telescopic end of the third cylinders, the inner wall of the clamping sleeve being provided with a groove, and the clamping plates being hidden in the groove, the opposite surfaces of the two clamping plates being arc-shaped.

[0013] When the capping mechanism is located above the second placement table, the second cylinder is controlled to extend to drive the second lifting plate to descend, so that the clamping sleeve is sleeved on the bottle plug, and then the third cylinder is controlled to extend to drive the clamping plates to clamp the bottle plug, thereby realizing the clamping of the bottle plug.

[0014] Preferably, the support table is connected with a positioning frame, and the rotary joint is mounted on the positioning frame.

[0015] The above technical scheme can keep the rotary joint stable through the positioning frame to prevent the rotary joint from shaking when the adapter pipe rotates.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The first placing table is used for placing a bottle body, and the second placing table is used for placing a bottle plug; liquid is filled into the bottle body on the first placing table through a filling mechanism; after the filling is completed, the bottle plug on the second placing table is grabbed through a plug-adding mechanism; the adapter pipe is controlled to rotate through a driving mechanism, the rotating plate is driven to rotate by 180 degrees, the plug-adding mechanism is located above the bottle body, and then the plug-adding mechanism is used for mounting the bottle plug on the bottle body, so that the integration of filling and plug-adding is realized, the production time is shortened, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic view of the utility model;

[0019] Figure 2 It is a sectional view of the utility model;

[0020] Figure 3 It is a schematic view of the filling mechanism;

[0021] Figure 4 It is a schematic view of the bottle plug clamped by the jacket;

[0022] Figure 5 It is a sectional view of the jacket;

[0023] In the drawing: 1-machine frame, 2-base, 3-first placing table, 4-second placing table, 5-supporting table, 6-rotating bearing, 7-adapter pipe, 8-rotating plate, 9-channel, 10-liquid storage tank, 11-pump body, 12-liquid adding pipe, 13-rotating joint, 14-bottle body groove, 15-bottle plug groove, 16-motor, 17-main gear, 18-vice gear, 19-first air cylinder, 20-first lifting plate, 21-main pipe, 22-branch pipe, 23-flow valve, 24-injection pipe, 25-filling head, 26-second air cylinder, 27-second lifting plate, 28-extended table, 29-jacket, 30-clamping groove, 31-third air cylinder, 32-clamping plate, 33-groove, 34-positioning frame, 35-bottle body, 36-bottle plug. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Embodiment 1

[0026] Please refer to Figures 1-5The utility model provides a liquid ration filling and capping integrated machine, which comprises a rack 1, a base 2 mounted on the lower part of the rack 1, a first placing table 3 and a second placing table 4 arranged side by side and mounted on the base 2, a plurality of bottle body grooves 14 arranged on the first placing table 3, and a plurality of bottle plug grooves 15 arranged on the second placing table 4.

[0027] A support table 5 is connected to the upper end of the rack 1, a rotary adapter pipe 7 is rotatably connected to the support table 5 through a rotary bearing 6, a driving mechanism for driving the rotary adapter pipe 7 to rotate is arranged in the support table 5, a rotary plate 8 is fixedly connected to the lower end of the rotary adapter pipe 7, a channel 9 in communication with the rotary adapter pipe 7 is arranged in the rotary plate 8, a filling mechanism is arranged on one side of the rotary plate 8, a capping mechanism is arranged on the other side of the rotary plate 8, the channel 9 is in communication with the filling mechanism, the first placing table 3 is located below the filling mechanism, the second placing table 4 is located below the capping mechanism, and the rotary plate 8 can rotate in the rack 1. Specifically, the driving mechanism comprises a motor 16 mounted in the support table, a transmission shaft connected to the motor through a shaft coupling, a main gear 17 connected to the transmission shaft, and a secondary gear 18 connected to the rotary adapter pipe 7, the main gear 17 is engaged with the secondary gear 18. When the motor 16 is started, the transmission shaft is driven to rotate, thereby driving the rotary adapter pipe 7 to rotate through the cooperation of the main gear 17 and the secondary gear 18, and the rotary plate 8 is driven to rotate by 180 degrees, so that the orientation of the filling mechanism and the capping mechanism can be adjusted, that is, the filling mechanism is located above the second placing table 4, and the capping mechanism is located above the first placing table 3.

[0028] A liquid storage tank 10 and a pump body 11 are arranged on the support table 5, the liquid storage tank 10 is connected with a liquid feeding pipe 12, one end of the pump body 11 is connected with the liquid storage tank 10 through a pipeline, the other end of the pump body 11 is connected with a rotary joint 13 through a pipeline, and the rotary joint 13 is rotatably connected with the upper end of the rotary adapter pipe 7.

[0029] The filling mechanism comprises a first cylinder 19 installed at one end of the rotating plate, a first lifting plate 20 connected to the telescopic end of the first cylinder, a main pipe 21 installed at the bottom surface of the first lifting plate, the main pipe 21 being in communication with the channel 9 on the rotating plate 8, a plurality of branch pipes 22 connected to the main pipe, each branch pipe 22 being connected with a syringe 24 through a flow valve 23, the syringe 24 being connected with a filling head 25, and the filling head 25 corresponding to the bottle body groove 14 one by one. When the filling mechanism is located above the first placement table 3, the first cylinder 19 is controlled to extend, the first lifting plate 8 is driven to descend, the filling head 25 is inserted into the bottle body, the liquid in the liquid storage tank 10 is pumped out through the pump body 11, and the liquid is filled into the bottle body through the flow valve 23. When the set flow rate is reached, the flow valve 23 is closed to realize quantitative filling. After the filling is completed, the first cylinder 19 is retracted, the filling head 25 is separated from the bottle body, and the filling head 25 returns to the original position.

[0030] The capping mechanism comprises a second cylinder 26 installed at the other end of the rotating plate, a second lifting plate 27 connected to the telescopic end of the second cylinder, a plurality of extension tables 28 installed at the bottom surface of the second lifting plate, a clamping sleeve 29 connected to the bottom of the extension table, the bottom surface of the clamping sleeve 29 being provided with a clamping groove 30 corresponding to the bottle plug groove 15, the rotating plate 8 being rotated by 180°, the clamping groove 30 corresponding to the bottle body groove 15 one by one, the capping mechanism further comprising third cylinders 31 installed at both sides of the clamping sleeve, clamping plates 32 connected to the telescopic end of the third cylinders, the inner wall of the clamping sleeve 29 being provided with a recess 33, the clamping plates 32 being hidden in the recess 33, and the opposite surfaces of the two clamping plates 32 being arc-shaped. After the filling is completed, the capping mechanism is located above the second placement table 4, at this time, the second cylinder 26 is controlled to extend, the second lifting plate 27 is driven to descend, the clamping sleeve 29 is sleeved on the bottle plug, then the third cylinders 31 at both sides are controlled to extend, the two clamping plates 32 are driven to move relatively, and the bottle plug is clamped, so that the clamping of the bottle plug is realized.

[0031] The working principle of the embodiment is as follows:

[0032] The bottle 35 is placed in the bottle body slot 14 of the first storage platform 3, and the bottle stopper 36 is placed in the bottle stopper slot 15 of the second storage platform 4. The first cylinder 19 is then controlled to extend, driving the first lifting plate 8 to descend, so that the filling head 25 is inserted into the bottle. The liquid in the liquid storage tank 10 is pumped out through the pump body 11 and filled into the bottle through the flow valve 23. When the set flow rate is reached, the flow valve 23 is closed to achieve quantitative filling. After filling is completed, the first cylinder 19 is retracted, causing the filling head 25 to leave the bottle body and return to its original position. At this time, the stoppering mechanism is located above the second storage platform 4. The second cylinder 26 is then controlled to extend, driving the second lifting plate 27 to descend, so that the jacket 29 is placed on the bottle stopper. The third cylinders 31 on both sides are then controlled to extend, driving the two clamps 32 to move relative to each other and clamp the bottle stopper, thereby achieving bottle stopper clamping. The second cylinder 26 is then controlled to retract, causing the bottle stopper to leave the second storage platform 4. Then start the motor 16 to drive the transmission shaft to rotate, and through the cooperation of the main gear 17 and the sub-gear 18, drive the transfer tube 7 to rotate, and the transfer tube 7 drives the rotating plate to rotate 180°, so that the filling mechanism is located above the second storage platform 4, and the stoppering mechanism is located above the first storage platform 3. Then control the second cylinder 26 to extend, drive the second lifting plate 27 to descend, so that the bottle stopper contacts the bottle mouth, and then continue to control the second cylinder 26 to extend to increase the pressure, so that the bottle stopper is inserted into the bottle body, completing the stoppering of the bottle body. After the stoppering is completed, remove the bottle body, and then place a new bottle body and stopper, and repeat this process.

[0033] Example 2

[0034] Based on Example 1, a positioning bracket 34 is connected to the support platform 5, and the rotary joint 13 is mounted on the positioning bracket 34. The positioning bracket stabilizes the rotary joint and prevents it from shaking when the adapter tube rotates. The rotary joint 13 described in this example is conventional technology and is equipped with a sealing ring to ensure sealing. It will not be described in detail in this application.

[0035] It should be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not preclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A liquid quantitative filling and stoppering machine, characterized by: The utility model provides a bottle filling device, including frame (1), the lower part of frame (1) is installed with base (2), and the base (2) is installed with first material placing platform (3) and second material placing platform (4) side by side, first material placing platform (3) is used for placing bottle body, and second material placing platform (4) is used for placing bottle plug, and the upper end of frame (1) is connected with support table (5), and support table (5) is rotatably connected with adapter pipe (7) through rotary bearing (6), and support table (5) is equipped with drive mechanism for driving adapter pipe (7) rotation, and the lower end of adapter pipe (7) is fixedly connected with rotary plate (8), and rotary plate (8) is equipped with passageway (9) with adapter pipe (7) intercommunication, and one side of rotary plate (8) is equipped with filling mechanism, and the other side is equipped with stoppering mechanism, and passageway (9) is communicated with filling mechanism, and first material placing platform (3) is located below filling mechanism, and second material placing platform (4) is located below stoppering mechanism, and rotary plate (8) can rotate in frame (1), and through the rotation of rotary plate (8) 180, filling mechanism can be located above second material placing platform (4), and stoppering mechanism can be located above first material placing platform (3);Support table (5) is provided with liquid storage tank (10) and pump body (11), and liquid storage tank (10) is connected with liquid feeding pipe (12), and one end of pump body (11) is connected with liquid storage tank (10) through pipeline, and the other end of pump body (11) is connected with rotary joint (13) through pipeline, and rotary joint (13) is rotatably connected with the upper end of adapter pipe (7).

2. The liquid dosing, filling, and capping all-in-one machine according to claim 1, characterized in that: The first material placing platform (3) is provided with a plurality of bottle body grooves (14), and the second material placing platform (4) is provided with a plurality of bottle plug grooves (15).

3. The liquid dosing, filling, and capping all-in-one machine according to claim 2, characterized in that: The drive mechanism comprises a motor (16) mounted in the support table, a transmission shaft connected to the motor through a shaft coupling, a main gear (17) connected to the transmission shaft, and a secondary gear (18) connected to the adapter pipe, wherein the main gear (17) is engaged with the secondary gear (18).

4. The liquid dosing, filling and capping integrated machine according to claim 3, characterized in that: The filling mechanism comprises a first cylinder (19) mounted on one end of the rotary plate, a first lifting plate (20) connected to the telescopic end of the first cylinder, and a main pipe (21) mounted on the bottom surface of the first lifting plate, wherein the main pipe (21) is communicated with the passageway (9) on the rotary plate (8), the filling mechanism further comprises a plurality of branch pipes (22) connected to the main pipe, each branch pipe (22) is connected with a syringe (24) through a flow valve (23), the syringe (24) is connected with a filling head (25), and the filling head (25) corresponds to the bottle body groove (14).

5. The liquid quantitative filling and stoppering integrated machine according to claim 4, characterized in that: The plug-in mechanism comprises a second cylinder (26) installed at the other end of the rotating plate, a second lifting plate (27) connected to the telescopic end of the second cylinder, a plurality of extension tables (28) installed at the bottom surface of the second lifting plate, and a clamping sleeve (29) connected to the bottom of the extension table, wherein the bottom surface of the clamping sleeve (29) is provided with clamping grooves (30) corresponding to the plug grooves (15), and the clamping grooves (30) correspond to the bottle body grooves (14) after the rotating plate (8) is rotated by 180°. The plug-in mechanism further comprises third cylinders (31) installed at both sides of the clamping sleeve, and clamping plates (32) connected to the telescopic ends of the third cylinders. The inner wall of the clamping sleeve (29) is provided with a recess (33), and the clamping plates (32) are hidden in the recess (33). The opposite surfaces of the two clamping plates (32) are arc-shaped.

6. The liquid dosing, filling and capping all-in-one machine according to any one of claims 1-5, characterized in that: The support table (5) is connected with a positioning frame (34), and the rotating joint (13) is installed on the positioning frame (34).