Ultralow-temperature ganoderma lucidum and spore powder high-speed airflow cell wall breaking device
The ultra-low temperature high-speed airflow cell wall breaking device generates a turbulent zone through the collision of multi-stage nozzles and target plates. Combined with a circulating pump and sound insulation design, it solves the problem of uneven cell wall breaking in traditional low temperature cell wall breaking machines, achieving efficient and uniform cell wall breaking and quiet operation.
Patent Information
- Application Number
- CN202422843455.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional low-temperature blenders suffer from uneven material distribution and insufficient contact during the material blending process, resulting in inconsistent blending effects and impacting product quality and user satisfaction.
The device employs an ultra-low temperature high-speed airflow cell disruption device, which forms a high-speed jet through multi-stage nozzles. The collision between the target plate and the jet generates a high-pressure turbulence zone. Combined with a circulating pump and a circulating tank, it achieves uniform cell disruption of materials. Furthermore, the device reduces vibration and noise through shock absorption and sound insulation design.
It achieves uniform and fine cell-wall breaking of materials, improves cell-wall breaking efficiency and product quality, reduces equipment vibration and noise, and enhances user experience.
Smart Images
Figure CN223468394U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cell wall breaking device, especially to a high-speed airflow cell wall breaking device for ultra-low temperature ganoderma lucidum and its spore powder. BACKGROUND
[0002] Ganoderma lucidum and its spore powder have attracted widespread attention due to their rich medicinal value and health benefits. Ganoderma lucidum and its spore powder contain various active ingredients, such as polysaccharides, triterpenes, proteins, and trace elements. In order to effectively extract these active ingredients, it is usually necessary to perform cell wall breaking treatment on ganoderma lucidum and its spore powder to improve their bioavailability and extraction efficiency.
[0003] Traditional cell wall breaking methods mainly include mechanical crushing, enzymatic hydrolysis, and chemical solvent method. However, these methods have many shortcomings, such as high energy consumption, complex operation, and easy damage to active ingredients. In recent years, low-temperature wall breaking technology has been valued due to its ability to effectively preserve active ingredients. By creating a low-temperature environment, the working cavity of the wall breaking machine is maintained at a low temperature, and mechanical devices such as vibration, cutting, and grinding are used to perform ultra-micro crushing on the material. However, since the material is directly placed in the processing cavity of the equipment in batches during wall breaking, the material accumulates in the processing cavity. Although the wall breaking device contacts the material at high speed and high frequency during mechanical wall breaking, there may still be uneven distribution and insufficient contact with the mechanical crushing device, which can lead to uneven material processing and inconsistent wall breaking results. This can affect the quality of the final product and reduce user satisfaction. SUMMARY
[0004] In order to overcome the shortcomings of conventional low-temperature wall breaking machines, such as uneven distribution of material during wall breaking or insufficient contact with the mechanical crushing device, which can lead to uneven material processing and inconsistent wall breaking results, the utility model provides a high-speed airflow cell wall breaking device for ultra-low temperature ganoderma lucidum and its spore powder to solve the problem of uneven material wall breaking.
[0005] The utility model discloses a technical implementation scheme for a high-speed airflow cell wall breaking device for ganoderma lucidum and its spore powder at ultralow temperature, which comprises a device body, a control panel, an ultralow temperature device, a medium connector, a shell, a wall breaking machine, a valve body one, a multi-stage nozzle, a fixing seat, a target plate, a pump body two, a liquid inlet pipe, a low temperature cylinder and a medium transmission pipe.
[0006] Preferably, the device further comprises a ring-shaped target ring, which is arranged in the region between the target plate and the multi-stage nozzle in the cylinder. The target plate is concave, and the edge thereof is arranged at an inclined angle. The liquid stream impinging on the target plate is splashed onto the ring-shaped target ring through the inclined edge, so as to optimize the impingement effect of the material.
[0007] Preferably, the device further comprises a flow guide cover and a block. The flow guide cover is arranged in the ring-shaped target ring and is conical. A conical flow guide channel is formed in the flow guide cover and extends through the flow guide cover from left to right. The flow guide channel is arranged in concentric position with the multi-stage nozzle and the target plate. The tip of the flow guide cover is directed towards the target plate. The outer wall of the tip of the flow guide cover is provided with the block. The block is used to further splash the liquid splashed from the target plate onto the ring-shaped target ring.
[0008] Preferably, the device further comprises a circulating tank, a pump body two, and a lower discharge pipe, the lower end of the low-temperature cylinder is provided with the pump body two, the input end of the pump body two is connected with and communicates with the liquid discharge pipe of the wall breaking machine, the lower end of the device body is provided with the circulating tank near one side of the pump body one, the input end of the pump body one is connected with and communicates with the inside of the circulating tank, the output end of the pump body two communicates with the inside of the circulating tank through the lower discharge pipe, the liquid in the cylinder of the wall breaking machine is introduced into the circulating tank through the pump body two, and the liquid in the circulating tank is injected into the valve body one through the pump body one, and the circulating tank is provided with a material introduction pipe on one side, which is used for introducing the mixed liquid material outside the device.
[0009] Preferably, the device further comprises a counter jet nozzle and a valve body two, the counter jet nozzle is arranged on the other end cover of the wall breaking machine, one end of the counter jet nozzle penetrates into the wall breaking machine, the counter jet nozzle is arranged according to the installation position of the multi-stage nozzle, and the counter jet nozzle and the multi-stage nozzle are arranged on the same line and are opposite to each other, and the other end of the counter jet nozzle is connected with the valve body one, and the valve body one is provided with a connector for introducing high-pressure liquid flow or gas flow.
[0010] Preferably, the device further comprises a damping seat, a damping spring and a soundproof frame, the inside of the protective shell is provided with the damping seat, the damping spring is arranged on the damping seat, the wall breaking machine is elastically arranged on the damping seat through the damping spring, and the opening of the protective shell is rotatably provided with the soundproof frame, and the transparent soundproof plate is arranged in the soundproof frame.
[0011] Compared with the prior art, the device has the following advantages: the device mixes the material into the liquid, and transmits the liquid to the low-temperature wall breaking machine at a high speed through the pump body, at the end of the transmission pipeline, the multi-stage nozzle in the wall breaking machine is accelerated to form a high-speed jet flow, the solid particles in the jet flow are driven to move at a high speed, and then collide with the target plate (ultra-hard material) or another jet flow in the opposite direction to form a high-speed and strong impact, the collision of the jet flow results in a narrow high-pressure and high-speed turbulent flow area, in the area, the material is crushed through the collision of the jet flow, the collision and mutual grinding of the particles in the material, the extrusion force and the shearing force generated by the collision and the mutual grinding, so that the solid material in the fluid is uniformly crushed, and the uniform wall breaking effect is achieved.
[0012] The circulating pump and the circulating tank are arranged, the partially crushed material is taken out again, and other components are matched to transmit the material to the wall breaking machine to be crushed again, in the circulating process, the circulating tank is used for temporarily storing the partially crushed material, so that the material can keep a stable state in the circulating process, and in the processing, the crushing process of the material can be accurately controlled by setting the circulating number and the circulating time, the particle size of the crushed material can be controlled, and automatic operation can be realized.
[0013] The utility model discloses a shock -absorbing mechanism is set up in the lower part of the wall -breaking machine, and soundproof door is set up at the shell opening of installing the wall -breaking machine simultaneously, can effectively absorb and buffer the vibration of wall -breaking machine in the working process, reduce the influence to the surrounding environment, improve the stability and safety of equipment, and the noise produced when the wall -breaking machine works is reduced significantly, create more quiet working environment, reduce the interference to the operator and surrounding personnel. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the three-dimensional structure schematic diagram of the utility model hidden wall -breaking machine and its upper part.
[0016] Figure 3 It is the three-dimensional structure schematic diagram of the utility model wall -breaking machine related parts.
[0017] Figure 4 It is the section view of the utility model wall -breaking machine and other parts.
[0018] Figure 5 It is the three-dimensional structure schematic diagram of the utility model fixed seat and target plate.
[0019] Figure 6 It is the three-dimensional structure schematic diagram of the utility model annular target ring, fairing and resistance block.
[0020] Figure 7 It is the section view of the utility model wall -breaking machine, multistage nozzle and the parts such as opposite -shooting nozzle.
[0021] The marks of each part in the drawing are as follows: 1, equipment body, 2, control panel, 3, ultralow temperature device, 31, medium connector, 4, protective shell, 5, wall -breaking machine, 51, valve body one, 52, multistage nozzle, 53, fixed seat, 54, target plate, 55, pump body one, 56, liquid inlet pipe, 6, low temperature cylinder, 61, medium transmission pipe, 7, annular target ring, 71, fairing, 72, resistance block, 8, circulating box, 81, pump body two, 82, lower discharge pipe, 9, opposite -shooting nozzle, 91, valve body two, 10, shock -absorbing seat, 101, shock -absorbing spring, 11, soundproof frame. DETAILED DESCRIPTION
[0022] First of all, it is pointed out that in the different described embodiments, the same parts are provided with the same figure mark or the same component name, wherein the disclosure contained in the whole specification can be transferred to the same parts with the same figure mark or the same component name in the meaning. The selected position description in the specification, for example, upper, lower, lateral and the like, also refers to the directly described and shown drawings and is transferred to the new position in the meaning when the position changes.
[0023] The embodiment 1 comprises a device body 1, a control panel 2, an ultra-low temperature device 3, a medium connector 31, a protective shell 4, a cell wall breaking machine 5, a valve body 51, a multi-stage nozzle 52, a fixed seat 53, a target plate 54, a pump body 81, a liquid inlet pipe 56, a low temperature cylinder 6 and a medium transmission pipe 61. The device body 1 is internally provided with the ultra-low temperature device 3 on one side. The device body 1 is provided with the control panel 2 for operating the whole system. The device body 1 is provided with the protective shell 4 on the side away from the ultra-low temperature device 3. The protective shell 4 is provided with an opening on the front side for observing and maintaining the internal components. The ultra-low temperature device 3 is provided with the medium connector 31. One end of the medium connector 31 penetrates into the protective shell 4 to ensure that the low-temperature medium can smoothly enter the inside of the system. The protective shell 4 is internally provided with the cell wall breaking machine 5. The main body of the cell wall breaking machine 5 is composed of a cylinder and end covers installed on both sides of the cylinder. The structure is compact and has good sealing performance, which effectively prevents the influence of the external environment on the cell wall breaking process. The cell wall breaking machine 5 is wrapped with the low temperature cylinder 6. The inside of the low temperature cylinder 6 is hollow and connected with the medium connector 31 through the medium transmission pipe 61. The ultra-low temperature device 3 transmits the low-temperature medium into the low temperature cylinder 6 through the medium connector 31 and the medium transmission pipe 61. The low temperature cylinder 6 is in an ultra-low temperature state through the low temperature transmission. This design not only ensures that the material is not affected by the temperature during the cell wall breaking process, but also improves the cell wall breaking efficiency and quality.
[0024] A multi-stage nozzle 52 is arranged on the end cover on one side of the cylinder of the cell wall breaking machine 5. The nozzle of the multi-stage nozzle 52 penetrates into the cell wall breaking machine 5. A valve body 51 is arranged on the same end cover of the multi-stage nozzle 52. The valve body 51 is connected with the multi-stage nozzle 52 and communicates with each other. The valve body 51 is provided with liquid and gas connectors. The gas connector is used for connecting high-pressure gas flow. The material sprayed from the multi-stage nozzle 52 reaches a higher speed through the pushing of the high-pressure gas flow, so as to achieve a more effective cell wall breaking effect. A pump body 55 is arranged on the lower part of one side of the device body 1. The output end of the pump body 55 is provided with a liquid inlet pipe 56. The other end of the liquid inlet pipe 56 is connected with the liquid inlet connector of the valve body 51. The liquid mixed with the material is introduced into the pump body through the pump body 55 and is transmitted at high speed into the valve body 51, and then is sprayed at high speed through the multi-stage nozzle 52 to form a strong impact force. A fixed seat 53 is arranged in the cylinder. A target plate 54 is arranged in the fixed seat 53. The target plate 54 is in a concentric position with the multi-stage nozzle 52. This design ensures that the liquid flow discharged from the multi-stage nozzle 52 can accurately and rapidly impact on the target plate 54. Through this high-speed impact, the material particles are rapidly broken into small particles to achieve the effect of cell wall breaking. The cylinder of the cell wall breaking machine 5 is provided with a liquid outlet pipe for discharging the processed material, which is convenient for collection and subsequent processing.
[0025] Embodiment 2: based on the embodiment 1, on the basis of the embodiment 1, as Figures 4-6As shown, the device also includes a ring-shaped target ring 7, which is arranged inside the barrel and in the area between the target plate 54 and the multi-stage nozzle 52. The target plate 54 is designed to be concave, and its edge is arranged at an inclined angle. When the liquid stream sprayed by the multi-stage nozzle 52 at high speed hits the target plate 54, the liquid stream can be effectively sputtered onto the ring-shaped target ring 7 through the inclined edge. This design optimizes the impact effect of the material and improves the efficiency and uniformity of the wall breaking.
[0026] In addition, as Figure 6 As shown, the device also includes a flow guide cover 71 and a stop block 72. The flow guide cover 71 is arranged inside the ring-shaped target ring 7 and is conical in shape. A left-right through conical flow guide channel is formed in the flow guide cover 71. The flow guide channel is concentric with the multi-stage nozzle 52 and the target plate 54, ensuring that the path of the liquid stream is more concentrated and efficient. The tip of the flow guide cover 71 is directed towards the target plate 54. The outer wall of the tip of the flow guide cover 71 is provided with a stop block 72, which is used to further sputter the liquid on the target plate 54 onto the ring-shaped target ring 7, enhancing the secondary dispersion effect of the liquid and further improving the quality and efficiency of the wall breaking.
[0027] In order to realize the recycling and continuous wall breaking of the material, as Figures 2-4 As shown, the device also includes a circulation tank 8, a pump body two 81, and a lower discharge pipe 82. The lower part of the low-temperature barrel 6 is provided with the pump body two 81. The input end of the pump body two 81 is connected and communicated with the liquid discharge pipe of the wall breaking machine 5, which can recycle the liquid after wall breaking. The circulation tank 8 is installed on one side of the lower part of the equipment body 1 close to the pump body one 55. The input end of the pump body one 55 is connected and communicated with the inside of the circulation tank 8. The liquid in the circulation tank 8 is injected into the valve body one 51 again through the pump body one 55, forming a closed-loop circulation system. The output end of the pump body two 81 is connected and communicated with the inside of the circulation tank 8 through the lower discharge pipe 82, ensuring the continuous flow of the liquid in the system. The partially broken material in the circulation tank 8 is taken out again by the pump body one 55, so that the material is transferred to the wall breaking machine 5 for further breaking. During the circulation process, the circulation tank 8 is used to temporarily store the partially broken material, ensuring that the material can be collected to a certain amount before being transferred, and maintaining a stable supply state of the liquid to a certain extent. During processing, the number of cycles and the cycle time can be set to accurately control the breaking process of the material, control the particle size of the broken material, and realize automatic operation.
[0028] In certain cases, the target plate 54 can be replaced by a device that emits counterflow, as Figure 7As shown, the opposite jet nozzle 9 and the valve body two 91 are arranged on the wall breaking device, the opposite jet nozzle 9 is arranged on the other side end cover of the wall breaking machine 5, one end of the opposite jet nozzle 9 penetrates into the wall breaking machine 5, the opposite jet nozzle 9 and the multi-stage nozzle 52 are arranged on the same line and are opposite to each other, forming the effect of opposite jet, the other end of the opposite jet nozzle 9 is connected with the valve body two 91, the valve body two 91 is provided with a connector for introducing high-pressure liquid flow or gas flow, the design of the opposite jet can further increase the collision opportunity of the material, improve the wall breaking efficiency and fineness, and is suitable for occasions with higher requirements for wall breaking effect.
[0029] Finally, as shown in the figure, Figures 1-2 In order to reduce the vibration and noise during the operation of the equipment, a shock absorbing seat 10 is arranged in the shell 4, the shock absorbing seat 10 is provided with shock absorbing springs 101, the wall breaking machine 5 is elastically installed on the shock absorbing seat 10 through the shock absorbing springs 101, the vibration during the operation of the equipment is effectively reduced, and the stability and service life of the equipment are protected, the opening of the shell 4 is rotatably provided with a soundproof frame 11, the soundproof frame 11 is provided with a transparent soundproof plate, the opening of the shell 4 is closed through the soundproof frame 11, the noise pollution during the operation of the equipment is further reduced, and a more quiet working environment is provided, these improvement measures not only improve the performance of the equipment, but also improve the use experience of the user, so that it is more in line with the needs of modern industrial production.
[0030] The above is only the preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-speed airflow cell wall breaking device for ultra-low temperature ganoderma lucidum and its spore powder, comprising a device body (1) and a control panel (2), wherein the control panel (2) is arranged on the device body (1); the device further comprises an ultra-low temperature device (3), a medium connector (31), a protective shell (4), a wall breaking machine (5), a valve body I (51), a multi-stage nozzle (52), a fixing seat (53), a target plate (54), a pump body II (81), a liquid inlet pipe (56), a low temperature cylinder (6) and a medium transmission pipe (61); the ultra-low temperature device (3) is arranged on one side of the device body (1); the protective shell (4) is arranged on the side of the device body (1) away from the ultra-low temperature device (3); an opening is arranged on the front side of the protective shell (4); the medium connector (31) is arranged on the ultra-low temperature device (3) and penetrates into the protective shell (4); the wall breaking machine (5) is arranged in the protective shell (4); the main body of the wall breaking machine (5) is composed of a cylinder and end covers arranged on both sides of the cylinder; the wall breaking machine (5) is wrapped with the low temperature cylinder (6) on the outer side of the cylinder; the low temperature cylinder (6) is hollow; the low temperature cylinder (6) is connected with the medium connector (31) through the medium transmission pipe (61); the ultra-low temperature device (3) transmits low temperature medium into the low temperature cylinder (6) through the medium connector (31) and the medium transmission pipe (61); the low temperature cylinder (6) is in an ultra-low temperature state through low temperature transmission; the multi-stage nozzle (52) penetrates into the wall breaking machine (5) from one end of the nozzle; the valve body I (51) is arranged on the same end cover as the multi-stage nozzle (52); the valve body I (51) is connected with and communicates with the multi-stage nozzle (52); the valve body I (51) is provided with liquid and gas connectors; characterized in that the gas connector is used for connecting high pressure airflow; the pump body I (55) is arranged on the lower part of one side of the device body (1); the liquid inlet pipe (56) is arranged on the output end of the pump body I (55); the other end of the liquid inlet pipe (56) is connected with the liquid inlet connector of the valve body I (51); the liquid mixed with materials is introduced into the pump body through the pump body I (55) and is transmitted into the valve body I (51) at high speed, and then is sprayed out at high speed through the multi-stage nozzle (52); the fixing seat (53) is arranged in the cylinder; the target plate (54) is arranged in the fixing seat (53); the target plate (54) is in a concentric position with the multi-stage nozzle (52); the liquid flow discharged from the multi-stage nozzle (52) will impact on the target plate (54) at high speed; the cylinder of the wall breaking machine (5) is provided with a liquid outlet pipe. The device further comprises a ring-shaped target ring (7); the ring-shaped target ring (7) is arranged in the cylinder; the ring-shaped target ring (7) is arranged in the area between the target plate (54) and the multi-stage nozzle (52) in the cylinder; the target plate (54) is concave; the edge of the target plate (54) is arranged at an inclined angle; the liquid flow impacting on the target plate (54) will be splashed onto the ring-shaped target ring (7) through the inclined edge, so as to optimize the impact effect of the materials.
2. The device for breaking the cell wall of the ultra-low temperature Ganoderma lucidum and its spore powder by high-speed airflow according to claim 1, characterized in that, 3. A device for breaking the cell wall of an ultra-low temperature Ganoderma lucidum and its spore powder by high-speed airflow according to claim 2, characterized in that, Further comprising a deflector (71) and a stop block (72), the annular target ring (7) is provided with the deflector (71), the deflector (71) is conical, a left-right through conical deflector channel is formed in the deflector (71), the deflector channel on the deflector (71) is in a concentric position with the multi-stage nozzle (52) and the target plate (54), the tip of the deflector (71) faces the target plate (54), and the outer wall of the tip of the deflector (71) is provided with the stop block (72), so that liquid sputtered on the target plate (54) and sputtered on the deflector (71) is further sputtered on the annular target ring (7).
4. The device for breaking the cell wall of the ultra-low temperature Ganoderma lucidum and its spore powder by high-speed airflow according to claim 3, characterized in that, Further comprising a circulating tank (8), a pump body two (81) and a lower discharge pipe (82), the low-temperature cylinder (6) is provided with the pump body two (81), the input end of the pump body two (81) is connected and communicated with the liquid discharge pipe of the wall breaking machine (5), the circulating tank (8) is installed on one side of the lower part of the device body (1) close to the pump body one (55), the input end of the pump body one (55) is connected and communicated with the inside of the circulating tank (8), the output end of the pump body two (81) is communicated with the inside of the circulating tank (8) through the lower discharge pipe (82), the liquid in the cylinder of the wall breaking machine (5) is introduced into the circulating tank (8) through the pump body two (81), and the liquid in the circulating tank (8) is injected into the valve body one (51) through the pump body one (55), one side of the circulating tank (8) is provided with a material introduction pipe, and the material introduction pipe is used to introduce mixed liquid material outside the device which needs to be broken.
5. The ultra-low temperature high-speed airflow cell wall breaking device for Ganoderma lucidum and its spore powder according to claim 4, characterized in that: Further comprising a counter jet nozzle (9) and a valve body two (91), the counter jet nozzle (9) is provided on the other side end cover of the wall breaking machine (5), one end of the counter jet nozzle (9) penetrates into the wall breaking machine (5), the counter jet nozzle (9) is arranged according to the installation position of the multi-stage nozzle (52), the counter jet nozzle (9) is in the same line with the multi-stage nozzle (52) and is oppositely arranged with the multi-stage nozzle (52), the other end of the counter jet nozzle (9) is connected with the valve body one (51), and the valve body one (51) is provided with a connector for introducing high-pressure liquid flow or gas flow.
6. A high-speed airflow cell wall breaking device for ganoderma lucidum and its spore powder at ultra-low temperature according to claim 5, characterized in that, Further comprising a damping seat (10), a damping spring (101) and a soundproof frame (11), the damping seat (10) is arranged in the inner part of the protective shell (4), the damping spring (101) is arranged on the damping seat (10), the wall breaking machine (5) is elastically mounted on the damping seat (10) through the damping spring (101), the soundproof frame (11) is rotatably arranged at the opening of the protective shell (4), a transparent soundproof plate is arranged in the soundproof frame (11), and the opening of the protective shell (4) is closed through the soundproof frame (11).