Thermal insulation integrated plate positioner

The design of the support and positioning rod of the integrated insulation panel locator solves the problem of the integrated insulation panel falling off during construction, achieving stable positioning and cost reduction. It is suitable for pouring processes with steel cage structures.

CN223468891UActive Publication Date: 2025-10-24SCEGC NO 5 CONSTRUCTION ENGINEERING GROUP COMPANYLTD
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Patent Information

Application Number
CN202422997086.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-24
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In existing technologies, integrated insulation panels are prone to falling off during construction, resulting in poor fixing effects. The main reasons include unstable support from rectangular cement rods, disturbance during aluminum formwork installation, and disturbance during concrete pouring, all of which lead to fixing failure.

Method used

The integrated insulation panel positioner utilizes the surface contact of the support to increase the contact area, and combines the multi-directional positioning of the positioning rod and clamps. It forms a solid structure through the grouting hole to enhance the positioning effect, and uses recycled plastic material for integral molding to reduce costs.

Benefits of technology

It improves the positioning stability and structural strength of the integrated insulation panel, making it suitable for casting with reinforced cage structures, reducing raw material and labor costs, and ensuring stability and waterproofing during construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a heat preservation integrated plate positioner which comprises a supporting part, and an abutting face abutting against a heat preservation integrated plate is formed on the supporting part. The positioning rod is arranged on the side, away from the abutting face, of the supporting part, the positioning rod is a hollow rod, and a plurality of hoops are arranged in the circumferential direction of the hollow rod; the positioning rod forms a positioning path along the vertical direction of the thermal insulation integrated plate, and the hoop forms a clamping direction along the vertical direction of the positioning path; a plurality of grouting holes are formed in the hollow rod in the circumferential direction, and the hollow rod is grouted through the grouting holes to form a solid structure. The positioning device achieves stable positioning in the construction process of the heat preservation integrated plate and has the advantage of being low in cost at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to positioning technical field in the construction of thermal insulation integrated board, especially thermal insulation integrated board positioner. BACKGROUND

[0002] In prior art, the main construction procedure is: binding outer wall steel bars, erecting outer wall outer side aluminum formwork, laying thermal insulation integrated board, fixing thermal insulation integrated board, closing outer wall inner side aluminum formwork, and reinforcing aluminum formwork. At present, the thermal insulation integrated board is fixed by using cuboid cement rod, and then through the above construction process, the thermal insulation integrated board will probably fall off after installation, and the thermal insulation integrated board cannot be effectively fixed. The specific possible reasons are as follows:

[0003] 1. There is a problem in installing the cuboid cement rod, specifically, the thermal insulation integrated board is not stably supported;

[0004] 2. Disturbance during installation of aluminum formwork back lath and counter-pulling screw rod causes the cuboid cement rod to be fixed invalidly;

[0005] 3. Disturbance during concrete pouring causes the cuboid cement rod to be fixed invalidly;

[0006] 4. Other factors cause the cuboid cement rod to be fixed invalidly. INVENTION CONTENTS

[0007] The utility model aims at providing a thermal insulation integrated board positioner, which utilizes the surface contact of the supporting part to increase the contact area during use and the structural strength during positioning, and has good positioning effect, especially when combined with the subsequent positioning rod and other settings, the positioning effect is improved.

[0008] To achieve the above-mentioned purpose, the utility model realizes the following technical scheme.

[0009] The thermal insulation integrated board positioner comprises,

[0010] A supporting part, which is provided with an abutting surface abutting against the thermal insulation integrated board;

[0011] A positioning rod provided on the side of the supporting part away from the abutting surface, the positioning rod is a hollow rod, and a plurality of clamps are arranged along the circumference of the hollow rod;

[0012] The positioning rod forms a positioning path in the vertical direction of the thermal insulation integrated board, and the clamps form a clamping direction in the vertical direction of the positioning path;

[0013] The hollow rod is provided with a plurality of grouting holes in the circumference, and the hollow rod forms a solid structure through grouting of the grouting holes.

[0014] Further, a reinforcing assembly for pouring is also included, the reinforcing assembly is tied to form a mesh structure, and the reinforcing assembly is fixed by the hoop assembly through the hoop assembly.

[0015] Further, the reinforcing assembly includes transverse reinforcing bars and vertical reinforcing bars, and the hoop is fixed along the inner side and / or outer side of the transverse reinforcing bars and the inner side and / or outer side of the longitudinal reinforcing bars.

[0016] Further, an aluminum mold assembly is also included on the side of the thermal insulation integrated board, the aluminum mold assembly forms a clamping cavity, and the positioning rod is clamped in the clamping cavity.

[0017] Further, the aluminum mold assembly includes an outer mold and an inner mold, and the positioning rod, the support part and the thermal insulation integrated board are sequentially arranged from the inner mold to the outer mold.

[0018] Further, a water stop ring is also included, which is sleeved on the positioning rod, and the water stop ring covers the projection formed by the hoop along the height of the positioning rod.

[0019] Further, the support part is provided with a haunch structure close to the side of the positioning rod, and the haunch structure is specifically a triangular structure extending from the support part to the water stop ring.

[0020] Further, the haunch structure is a plurality of structures, and the haunch structure is arranged in a staggered manner with the hoop along the circumference of the positioning rod.

[0021] Further, the support part, the positioning rod and the hoop are integrally pressed by a mold through plastic regenerative material.

[0022] Further, a rib structure is also included, which is locally protruded along the length direction of the positioning rod.

[0023] The beneficial effects of the utility model are as follows:

[0024] In the utility model, the surface contact of the support part increases the contact area in use, increases the structural strength in positioning, has good positioning effect, and especially cooperates with the subsequent positioning rod and the like, and improves the positioning effect.

[0025] In the utility model, the positioning rod and the hoop are positioned in multiple directions, and the subsequent application range is wider compared with single direction positioning, and especially suitable for pouring with a similar reinforcing cage structure, and convenient for positioning of reinforcing bars in pouring.

[0026] In the utility model, the positioning rod is formed into a solid body through pouring, and compared with the positioning rod formed into a solid body through renewable plastic once, the cost is lower, and whether the raw material or the labor cost in processing is higher than the solid body pouring mode of concrete. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 A structure schematic view of the heat preservation integrated plate positioner is provided in the utility model;

[0028] Figure 2 A front view of the heat preservation integrated plate positioner is provided in the utility model;

[0029] Figure 3 A top view of the heat preservation integrated plate positioner is provided in the utility model;

[0030] Figure 4 A sectional view of the heat preservation integrated plate positioner in use is provided in the utility model;

[0031] Figure 5 A structure schematic view of the heat preservation integrated plate positioner in use is provided in the utility model;

[0032] Figure 6 A front view of the heat preservation integrated plate positioner in use is provided in the utility model;

[0033] Figure 7 A top view of the heat preservation integrated plate positioner in use is provided in the utility model;

[0034] In the drawings:

[0035] 1, support part; 11, haunch structure; 12, rib structure; 2, heat preservation integrated plate; 3, positioning rod; 4, clamp; 5, steel bar assembly; 6, aluminum mold assembly; 61, outer mold; 62, inner mold; 7, water stop ring; 8, grouting hole. DETAILED DESCRIPTION

[0036] The utility model will be explained in detail below in combination with each embodiment shown in the drawings, but it should be explained that these embodiments are not the limitation of the utility model, and the equivalent transformation or substitution of function, method or structure made by the ordinary skilled in the art according to these embodiments all belong to the protection scope of the utility model.

[0037] Referring to the drawings, Figure 1-7 The heat preservation integrated plate positioner in the embodiment includes support part 1, and the support part 1 is formed with abutting surface abutting against heat preservation integrated plate 2, and in the embodiment, the surface contact between support part 1 and heat preservation integrated plate 2 is realized through the abutting surface, the contact area is increased, and the foundation is provided for subsequent stable positioning.

[0038] In this embodiment, the other side of the supporting part 1 is also provided with a positioning rod 3, at this time, a hollow rod is selected as the positioning rod, so that the mass is reduced during transportation, and it is convenient to process; in order to fix the steel bars in the thermal insulation integrated plate, a plurality of clamps 4 are arranged in the circumferential direction of the hollow rod, that is, the circular direction, and then the steel bars are directly fixed by using the clamps 4 to ensure the fixed connection after positioning.

[0039] In this embodiment, the positioning rod 3 forms a positioning path along the vertical direction of the thermal insulation integrated plate 2, and the clamp 4 forms a clamping direction along the vertical direction of the positioning path; and then the clamping and positioning are in different directions. At this time, assuming that the first direction is the X-axis direction, the second direction and the third direction are the Y-axis and the Z-axis respectively, then the steel bars form a mesh structure, the hollow rod is perpendicular to the mesh structure, and the steel bars on the mesh structure are distributed in two directions, at this time, after the clamps 4 realize the fixation of the steel bars in one direction, the steel bars are firmly clamped by the positioning rod 3.

[0040] Further, in this embodiment, a grouting hole 8 in the shape of an ellipse or a rectangle is arranged along the circumferential direction of the hollow rod, and then the hollow rod is grouted through the grouting hole 8, filled with a grouting structure, that is, the subsequent concrete pouring liquid fills the hollow rod through the grouting hole 8, and during subsequent decoration construction, even if the outer wall is drilled, due to the filling problem, the quality problem is reduced, and if the hollow rod is still used subsequently, the hole is easy to punch through. If the owner performs secondary decoration, etc., the electric drill will not punch through the outer wall inner side layer, and the entire positioning device cavity will not be exposed, and the quality is guaranteed.

[0041] In this embodiment, the grouting hole 8 can be an ellipse, which is filled faster than a round hole, and the length is along the length direction and the circumferential direction of the hollow rod, forming a discontinuous arc structure similar to a thread, or a structure formed along the length direction of the hollow rod.

[0042] In this embodiment, the grouting forms a solid, and compared with directly forming a solid, the price of the concrete material for grouting is lower, and the labor cost for grouting is also lower than directly producing a solid.

[0043] In this embodiment, the steel bars bound by the clamp are specifically steel bar assemblies 5 for pouring, and the steel bars on the steel bar assembly 5 are arranged in at least two directions, and then a mesh structure is formed by binding, and the steel bar assembly 5 is positioned and fixed by the clamp 4 assembly, and then a one-direction positioning is formed in the thermal insulation integrated plate. At this time, the clamp is fixed on the steel bar assembly, so that the positioning device and the steel bar are connected to form a stable state.

[0044] In the embodiment, the reinforcing bar assembly 5 includes transverse reinforcing bars and vertical reinforcing bars, and the clamps 4 are fixed on the inner side and / or outer side of the transverse reinforcing bars and the inner side and / or outer side of the longitudinal reinforcing bars. In the embodiment, for the transverse reinforcing bars, the left side is the inner side and the right side is the outer side, and the clamps 4 can be arranged on the left side or the right side of the reinforcing bars. When two positioning rods 3 are arranged at different heights, the clamps can be arranged on the upper side or the lower side of the positioning rods 3, or both the upper side and the lower side can have clamps.

[0045] In the embodiment, one positioning rod 3 can be arranged on the same support part 1 at the center position, or a plurality of positioning rods can be arranged in a matrix.

[0046] Referring to the accompanying drawings, Figure 5-6 In the embodiment, the aluminum mold assembly 6 is arranged on the side of the thermal insulation integrated plate 2, the aluminum mold assembly 6 forms a clamping cavity, and the positioning rod 3 is clamped through the clamping cavity.

[0047] In the embodiment, the aluminum mold plate is equivalent to a general mold plate, and any material can be selected. Then the thermal insulation integrated plate is attached to the mold plate. At this time, the outer mold plate is first arranged, and then the thermal insulation integrated plate is arranged. Then the thermal insulation integrated plate is leaned against the outer mold plate.

[0048] Specifically, the aluminum mold assembly 6 includes an outer mold 61 and an inner mold 62, and the abutting surface and the end part of the positioning rod 32 abut with the outer mold 61 and the inner mold 62, respectively. In the embodiment, the clamping cavity formed by the aluminum mold assembly clamps the support part 1 and the positioning rod 3. Specifically, in the embodiment, the entire assembly position should be inner mold-positioning rod-abutting surface-thermal insulation integrated plate-outer mold. At this time, the abutting surface fixes the thermal insulation integrated plate to the outer mold, and the positioning rod abuts with the inner mold.

[0049] In order to make the aluminum mold assembly 6 and the positioning rod and the thermal insulation integrated plate in it have better waterproof effect, a water stop ring 7 is further arranged on the positioning rod 3, the covering surface projection formed by the water stop ring 7 along the height of the positioning rod 3 covers the projection formed by the clamp 4. In the embodiment, the cross-sectional area of the water stop ring 7 is larger than the cross-sectional area of the clamp 4, so as to have a larger water stop surface and form a good water stop effect.

[0050] Further, the support part 1 is provided with a haunch structure 11 near the side of the positioning rod, and the haunch structure 11 is a taper structure with gradually narrowing thickness from the support part to the positioning rod 1. That is, in the embodiment, the haunch structure can be a triangular structure, and the top angle of the triangular structure is away from the support part, that is, the support part contacts the most, to ensure the strength of the connection.

[0051] In this embodiment, in order to make full use of space, the add-hip structure 11 is several, and the add-hip structure 11 is arranged in a staggered manner along the circumference of the positioning rod 3. Further, the add-hip structure and the clamp 4 can exist simultaneously in the same circumferential direction.

[0052] In this embodiment, the add-hip structure is specifically a triangular structure extending from the support part towards the water stop ring.

[0053] In order to increase the strength of the positioning rod 1, further comprising a ribbed structure 12 formed by a local protrusion along the length direction of the positioning rod 1. The ribbed structure 12 forms a length direction positioning reinforcement, so that the strength of the whole positioning rod is increased.

[0054] Referring to the drawings Figure 4 As shown in the drawings, the ribbed structure 12 forms a triangular structure as a whole along the length direction of the positioning rod, specifically with the water stop ring 7 as the vertex, extending towards both sides to form the ribbed structure 12 with gradually decreasing width.

[0055] In this embodiment, the clamp is specifically an arc-shaped clamping structure with an arc greater than two-thirds of the circumference, and the clamp has elasticity and can be directly inserted to complete the clamping.

[0056] In order to facilitate production, the support part 1, the positioning rod 3 and the clamp 4 in this embodiment are all integrally pressed by plastic recycled materials through a mold. In this embodiment, the plastic recycled material is recycled plastic, which specifically refers to plastic raw materials obtained by processing waste plastics through physical or chemical methods such as pretreatment, melting granulation and modification, which is a recycling of plastics. The use of recycled plastic has the effect of low cost, and as a resource recycling, it has a good energy saving effect.

[0057] Referring to the drawings Figure 1-6 As shown in the drawings, the thermal insulation integrated plate positioner in this embodiment is composed of a hollow rod, a water stop ring 7, and a support piece forming a support part 1, which is integrally pressed by plastic recycled materials, and can be used on different thickness of external walls, such as the example shown in the drawings is suitable for 200mm thick external wall construction. In this embodiment, the water stop ring 7 is arranged in the middle, which has the following effects: ① forms two water stops with the support part; ② increases the rigidity of the whole positioner and reduces the deformation, because the middle position is subjected to the largest stress.

[0058] In this embodiment, the hollow rod has two clamps 4, and the connection between the support piece and the clamp has an add-hip structure, which improves the overall stability.

[0059] (2) Use site:

[0060] The locator in the embodiment is mainly used in the building engineering of the thermal insulation integrated board, and is used in the rapid construction system of the ''aluminum formwork + climbing frame'' in the outer wall construction, and the structure is: inner aluminum formwork, cast-in-place concrete (steel bars, locators, etc.), thermal insulation board and outer aluminum formwork.

[0061] The construction procedure in the embodiment is as follows:

[0062] The outer wall outer aluminum formwork is installed, the thermal insulation board is laid, the vertical distribution bars are arranged, the horizontal distribution bars are arranged, the locator is installed, and the outer wall inner aluminum formwork is installed. In addition, the thickness of the thermal insulation board is generally 50mm, two rows of distribution bars are arranged according to φ12@200, the locator is arranged at the joint of the thermal insulation board, the steel bar clamp is clamped on the two horizontal distribution bars, one side of the hollow rod is abutted against the inner aluminum formwork, and one side of the supporting piece is abutted against the outer aluminum formwork.

[0063] The use advantages of the utility model are as follows:

[0064] ① The supporting piece is directly abutted against the thermal insulation board, so that the thermal insulation board is prevented from being deviated during pouring.

[0065] ② The application of the steel bar clamp in the device ensures the position of the steel mesh.

[0066] ③ The water stop ring arranged in the middle of the device can prevent water from entering the room from the outside.

[0067] ④ The haunch structure arranged at the supporting piece ensures the stability of the whole device when disturbance occurs after the locator is installed, and the device will not fail.

[0068] ⑤ The locator can be installed and adjusted by a single hand of a construction worker, and the operation is simple.

[0069] ⑥ The device is integrally pressed by using plastic regenerated material, so that the cost is reduced.

[0070] The embodiment also has the following characteristics:

[0071] 1. The hollow rod is selected as the positioning rod, the hollow rod is light in weight, convenient to transport and saves materials:

[0072] 2. The grouting hole is selected, so that the concrete is filled, and a through hole will not be formed when the hole is punched in the later period.

[0073] 3. The water stop ring: increase the bending resistance, and double-layer water stop.

[0074] 4. Arrangement: 600mm in the transverse direction, 800mm in the longitudinal direction, and horizontally placed.

[0075] The utility model has the following characteristics:

[0076] 1) the reinforcing bar assembly, especially the horizontal distribution bar, can be fixed by the clamp, and the clamp is offset from the positioning rod by a thickness of a reinforcing bar protective layer (usually 15mm) plus a radius of a horizontal distribution bar (6mm), totaling an offset of about 20mm; through the above-mentioned offset, the clamp can be accurately fixed on the horizontal distribution bar.

[0077] 2) in the embodiment, the position and shape and size of the grouting hole: it can be filled as soon as possible when the concrete is poured, and the inner cavity (circular ring side) is filled finally, and the cavity of the whole positioner is filled and dense.

[0078] 3) in the embodiment, the positioning rod is arranged in a matrix on the insulation integrated plate, and the specific installation and arrangement is 600mm horizontally and 800mm vertically.

[0079] The above series of detailed descriptions are only specific descriptions of the feasible embodiments of the utility model, and they are not used to limit the protection scope of the utility model, and equivalent embodiments or changes made without departing from the spirit of the utility model art shall be included in the protection scope of the utility model.

[0080] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0081] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments which can be understood by those skilled in the art.

Claims

1. A positioning device for an insulation monolith, characterized in that The utility model relates to a kind of prefabricated thermal insulation integrated board and its positioning device, including, Support portion, the abutting surface formed with thermal insulation integrated board abutting on the support portion is formed; Positioning rod is located on the side of support portion away from abutting surface, the positioning rod is hollow rod, along the circumferential direction of the hollow rod, several clamps are arranged; The positioning rod forms positioning path along the vertical direction of thermal insulation integrated board, the clamp forms clamping direction along the vertical direction of the positioning path; Several grouting holes are arranged in the circumferential direction of the hollow rod, and the hollow rod is formed into solid structure by grouting hole grouting.

2. The thermal blanket integrator positioner of claim 1, wherein, It further includes steel bar assembly for pouring, the steel bar assembly is bound to form net structure, and the steel bar assembly is positioned and fixed through the clamp.

3. The thermal blanket integrator positioner of claim 2, wherein, The steel bar assembly includes horizontal steel bar and vertical steel bar, and several clamps are arranged along the inner side and / or outer side of the horizontal steel bar.

4. The thermal blanket integrator positioner of claim 1, wherein, It further includes aluminum mold assembly located on the side of thermal insulation integrated board, the aluminum mold assembly forms clamping cavity, and the positioning rod is clamped through clamping cavity.

5. The thermal blanket integrator positioner of claim 4, wherein, The aluminum mold assembly includes outer mold and inner mold, and the positioning rod, support portion and thermal insulation integrated board are sequentially arranged from the inner mold to the outer mold.

6. The thermal blanket integrator positioner of claim 1, wherein, It further includes water-stop ring sleeved on the positioning rod, and the covering surface projection formed along the height of positioning rod covers the projection formed by the clamp.

7. The thermal blanket integrator positioner of claim 6, wherein, The support portion is provided with haunch structure near the side of positioning rod, and the haunch structure is specifically triangular structure extended by support portion towards water-stop ring.

8. The thermal blanket integrator positioner of claim 7, wherein, The haunch structure is several, and the haunch structure and the clamp are arranged in dislocation along the circumferential direction of the positioning rod.

9. The thermal blanket integrator positioner of claim 1, wherein, The support portion, positioning rod and clamp are all integrally pressed by plastic regenerative material through mold.

10. The thermal blanket integrator positioner of claim 1, wherein, It further includes rib structure formed by local protrusion along the length direction of positioning rod.