Combined plug
By using a modular plug design, which combines a main shell, a back cover, a socket shell, and a pin base, the problem of complex structure and high production cost of existing European standard plugs is solved, achieving the effect of simplified assembly and reduced mold costs.
Patent Information
- Application Number
- CN202422975040.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing European standard plugs have complex structures, are difficult to assemble, have high production costs and mold costs, and pose risks of poor contact and short circuits.
It adopts a modular structural design, including a main shell, a back cover, a socket shell, and a plug socket. The positive and negative terminals are integrally injection molded, which simplifies the assembly process, reduces welding steps, and improves installation efficiency and stability.
It simplifies the assembly process, reduces production costs, improves installation efficiency and stability, and reduces the risk of poor contact and short circuits.
Smart Images

Figure CN223471808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of European standard plugs, in particular to a combined plug. Background Art
[0002] The European plug standard specifies plug shape. The universally used two-pronged round plug in European countries ensures proper insertion and prevents safety hazards caused by poor contact or accidental contact. Furthermore, the European plug standard specifies the size and shape of the plug to ensure proper insertion and prevent poor contact or short circuits caused by mismatched dimensions.
[0003] The existing European standard plug has a limited shape. Therefore, in actual production, in order to realize the combination of the charging structure and the plug, the design structure is relatively complex, including assembly and positioning.
[0004] Of course, there are also structures in which the charging shell and the plug shell are set to be of equal diameter, such as Chinese patent CN202323141496.8. Correspondingly, their volume is larger, and the process is more complicated during actual use and assembly. At the same time, in mold production, the production cost of the bottom shell and the plug socket is relatively high. In actual production, the larger the volume and the greater the height, the higher the mold cost. Utility Model Content
[0005] The main purpose of the utility model is to provide a combined plug, which aims to realize charging and European standard plug integration through a combined structural design, while being simple to assemble and having low production cost.
[0006] To achieve the above-mentioned purpose, the present invention provides a combined plug, comprising:
[0007] The main housing has a first inner cavity, a first opening and a second opening are respectively provided at the front and rear ends of the first inner cavity, a first PCB board and a second PCB board are provided in the first inner cavity, the first PCB board and the second PCB board are matched to form a 90-degree angle, and the first PCB board and the second PCB board are respectively provided with electronic components.
[0008] The second opening is provided with a back cover, the back cover is provided with a through hole, the through hole is provided with a connector, and the connector is fixedly installed on the first PCB board;
[0009] The socket shell is flat, and the two ends of the socket shell extend out of the two sides of the main shell. The socket shell is provided with a second inner cavity, and the second inner cavity is provided with a secondary PCB board. The secondary PCB board is electrically connected to the first PCB board or the second PCB board. A front cover extends from the rear of the socket shell, and the front cover is adapted to the shape of the first opening and is installed therein.
[0010] The front end of the second inner cavity is provided with a third opening;
[0011] The plug post seat is similar in shape to the third opening and partially extends into the second inner cavity, and the plug seat is provided with a positive pole and a negative pole arranged at intervals,
[0012] The auxiliary PCB is provided with a positive pole clamp and a negative pole clamp, and the positive pole and the negative pole respectively extend into the positive pole clamp and the negative pole clamp and are electrically connected.
[0013] By setting the structure of the plug as the main shell, the rear cover, the socket shell and the plug post seat, in actual installation, the size of each part is small, so that the mold processing is easier, at the same time, in actual assembly, the first PCB and the second PCB are installed in the first cavity, the positive pole and the negative pole are integrally injection molded with the plug post seat, and when the plug post seat and the socket shell are installed first, they can be directly clamped in the positive pole clamp and the negative pole clamp, thereby reducing the welding process, effectively improving the installation efficiency, and the stability is good. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is an exploded view of the utility model;
[0015] Figure 2 It is a sectional view of the utility model;
[0016] Figure 3 It is a schematic view of the hidden main shell.
[0017] Figure 4 It is a schematic view of the rear cover;
[0018] Figure 5 It is a schematic view of the main shell;
[0019] Figure 6 It is a schematic view of the utility model in three dimensions.
[0020] In the drawing,
[0021] 1 is the main shell, 10 is the first cavity, 10a is the first opening, 10b is the second opening,
[0022] 21 is the first PCB, 22 is the second PCB,
[0023] 3 is the rear cover, 31 is the through hole, 32 is the connector,
[0024] 4 is the socket shell, 40 is the second inner cavity, 41 is the front cover, 42 is the auxiliary PCB,
[0025] 5 is the plug post seat, 51 is the positive pole, 52 is the negative pole,
[0026] 61 is the positive clamp, 62 is the negative clamp, 6a is the main body, 6b is the spring,
[0027] 71 is the outer portion, 72 is the inner portion, 7a is the positioning portion, 7b is the positioning groove,
[0028] 8 is a stopper, 81 is a notch, 82 is a convex part,
[0029] 91 is a stepped portion, and 92 is a stepped groove. DETAILED DESCRIPTION
[0030] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0032] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present invention, the descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0033] like Figures 1 to 6 As shown, a combined plug includes:
[0034] The main housing 1 has a first inner cavity, and the front and rear ends of the first inner cavity are respectively provided with a first opening 10a and a second opening 10b. The first inner cavity is provided with a first PCB board and a second PCB board. The first PCB board and the second PCB board are matched and form a 90-degree angle. The first PCB board and the second PCB board are respectively provided with electronic components.
[0035] The second opening 10b is provided with a rear cover 3, the rear cover 3 is provided with a through hole 31, the through hole 31 is provided with a connector 32, and the connector is fixedly installed on the first PCB 21;
[0036] The socket shell 4 is flat, extends out of the two sides of the main shell 1, is provided with a second inner cavity 40, the second inner cavity 40 is provided with a vice PCB 42, the vice PCB 42 is electrically connected with the first PCB or the second PCB 22, the rear of the socket shell 4 extends a front cover 41, the front cover 41 is suitable for the shape of the first opening 10a and is installed in the first opening 10a,
[0037] The front end of the second inner cavity 40 is provided with a third opening;
[0038] The plug-in column seat 5 is similar to the third opening and partially extends into the second inner cavity 40, and is provided with a positive column 51 and a negative column 52 arranged at intervals,
[0039] The vice PCB 42 is provided with a positive clamp 61 and a negative clamp 62, and the positive column 51 and the negative column 52 respectively extend into the positive clamp 61 and the negative clamp 62 and are electrically connected.
[0040] By setting the structure of the plug as the main shell 1, the rear cover 3, the socket shell 4 and the plug-in column seat 5, therefore, in actual installation, the size of each part is small, so that the mold processing is easier, at the same time, in actual assembly, the first PCB and the second PCB are installed in the first cavity 10, the positive column 51 and the negative column 52 are integrally injection molded with the plug-in column seat 5, and when the plug-in column seat and the socket shell 4 are installed first, they can be directly clamped in the positive clamp 61 and the negative clamp 62, thereby reducing the welding process, effectively improving the installation efficiency, and the stability is good.
[0041] Specifically, the positive clamp 61 and the negative clamp 62 are the same in structure, including a main body 6a welded to the vice PCB and elastic sheets 6b extending outward from both ends of the main body 6a, the two elastic sheets are deformed towards the direction of approaching and surround the clamp groove, thereby facilitating the installation and fixation of the socket shell 4.
[0042] In the embodiment of the utility model, the positive column 51 and the negative column 52 are integrally injection molded with the plug-in column seat, thereby saving the assembly process, at the same time, the sealing is better, and the installation is simpler.
[0043] Specifically, the main body 6a is a metal frame, the inner diameter of the metal frame is gradually expanded from back to front, the outer diameter of the front end of the metal frame is larger than the outer diameter of the positive pole column 51 or the negative pole column 52, the elastic sheet is arranged at the rear end of the metal frame, and the outer diameter of the positive pole column 51 or the negative pole column 52 is larger than the minimum distance between the two elastic sheets. Further, stable guidance is realized, and meanwhile, a larger conductive area can be provided, and the problem of local heating is reduced; meanwhile, the spacing of the elastic sheets can effectively ensure stable clamping.
[0044] In the embodiment of the utility model, the main body 6a is welded and fixed on the secondary PCB board.
[0045] Specifically, the rear wall of the socket shell 4 extends the peripheral part 71 and the inner peripheral part 72, the height of the inner peripheral part is greater than the height of the peripheral part 71, the positioning groove is arranged between the peripheral part and the inner peripheral part, the main shell body 1 extends the positioning part 7a that enters the positioning groove 7b, and further, the mutual combination and fixation between the socket shell 4 and the main shell body 1 are realized, wherein ultrasonic welding fixation is preferably adopted.
[0046] In the embodiment of the utility model, the inner wall of the main shell body 1 extends the blocking part 8 inwardly, the spacing is arranged between the blocking part 8 and the second opening 10b, the blocking part 8 is provided with the asymmetrically arranged notch 81, the rear cover 3 is provided with the convex part 82 matched with the notch 81, the convex part is clamped at the position of the notch, and further, a larger contact area can be provided, the stable use of the rear cover 3 is ensured, and the disengagement caused by repeated plugging and unplugging of the interface is avoided.
[0047] Specifically, the rear cover 3 and the surrounding part are fixed by ultrasonic welding or glue.
[0048] In the embodiment of the utility model, the front end of the socket shell 4 is provided with the stepped groove 92, the plug column seat is provided with the stepped part 91 matched with the stepped groove 92, and further, the plug column can be avoided to be in a planar shape, and the overall appearance is more beautiful.
[0049] The preferred embodiments of the utility model are described above, and the patent range of the utility model is not limited by this, and any equivalent structural transformation made by using the utility model specification and the drawings contents or directly / indirectly applied in other related technical fields under the utility model concept of the utility model is included in the patent protection range of the utility model.
Claims
1. A modular plug, characterized by The utility model relates to a kind of socket shell and main shell, including: Main shell, the main shell is equipped with first inner cavity, the front end and rear end of the first inner cavity are equipped with first opening and second opening respectively, the first inner cavity is equipped with first PCB board and second PCB board, the first PCB board and second PCB board are matched and form 90 degrees angle, the first PCB board and second PCB board are equipped with electronic component respectively, Second opening is equipped with back cover, the back cover is equipped with through-hole, the through-hole is equipped with connector, the connector is fixedly installed on first PCB board; Socket shell, the socket shell is flat, and the socket shell extends the both sides of main shell at both ends, the socket shell is equipped with second inner cavity, the second inner cavity is equipped with auxiliary PCB board, the auxiliary PCB board is electrically connected with first PCB board or second PCB board, the rear of the socket shell extends front cover, the front cover is suitable with the shape of first opening and is installed in it, The front end of the second inner cavity is equipped with third opening; Plug post seat, the plug post seat is similar with the shape of third opening and partially enters second inner cavity, the plug post seat is equipped with anode column and cathode column arranged at intervals, The auxiliary PCB board is equipped with anode hoop and cathode hoop, the anode column and cathode column respectively enter anode hoop and cathode hoop and are electrically connected.
2. The modular plug of claim 1, wherein: The anode hoop and cathode hoop are same in structure, including main body welded on auxiliary PCB board and spring leaf extending outward from both ends of main body, two spring leaves deform towards close direction and enclose hoop groove.
3. The modular plug of claim 1, wherein: The anode column and cathode column are integrally injection molded with plug post seat.
4. The modular plug of claim 2, wherein: The main body is metal frame, the inner diameter of the metal frame is gradually expanded from rear to front, the outer diameter of the front end of the metal frame is greater than the outer diameter of anode column or cathode column, the spring leaf is arranged at the rear end of the metal frame, the outer diameter of the anode column or the outer diameter of the cathode column is greater than the minimum distance between two spring leaves.
5. The modular plug of claim 2, wherein: The main body is welded and fixed on auxiliary PCB board.
6. The modular plug of claim 1, wherein: The rear wall of the socket shell extends peripheral part and inner peripheral part, the height of the inner peripheral part is greater than the height of the peripheral part, positioning groove is arranged between the peripheral part and the inner peripheral part, the main shell extends positioning part entering the positioning groove.
7. The modular plug of claim 1, wherein: The inner wall of the main shell extends stop portion inward, spacing is arranged between the stop portion and second opening, the stop portion is equipped with asymmetrically arranged notch, the back cover is equipped with convex part matched with notch, the convex part is clamped in the position of notch.
8. The modular plug of claim 1, wherein: The back cover and surrounding part are fixed by ultrasonic welding or glue.
9. The modular plug of claim 1, wherein: The front end of the socket shell is equipped with stepped groove, the plug post seat is equipped with stepped part matched with stepped groove.
Citation Information
Patent Citations
Drop-resistant charger with plug protection
CN221805908U