Double-sided coating jig

By designing a double-sided painting jig, the problems of resource waste and environmental pollution caused by traditional jigs are solved, efficient production and flexible combination are achieved, and the painting quality and production efficiency are improved.

CN223475290UActive Publication Date: 2025-10-28NINGBO JINTE AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422507338.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-10-28
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Traditional jigs can only be used to coat products of one specification, resulting in waste of resources and environmental pollution, and are unable to meet the needs of efficient production and flexibility.

Method used

A double-sided painting jig was designed, which includes a branch pipe, a plug-in assembly, a support rod and a support plate. An 'S' bend structure is set in the middle of the branch pipe to prevent paint from flowing into the speed chain. The plug-in assembly is quickly assembled through locking bolts. The support rod has an inclined structure to prevent paint dripping, and the support plate is adjustable to accommodate products of different specifications.

Benefits of technology

It improves the operating efficiency of the production line, reduces fixture replacement time and wastewater generation, improves coating uniformity and product qualification rate, reduces fixture production costs, and achieves flexible combination and stability of fixtures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating jigs, and discloses a double-sided coating jig which comprises a base, a branch pipe is fixedly connected to the upper end of the base, an insertion assembly is arranged at the upper end of the branch pipe, an insertion pipe is arranged at the upper end of the branch pipe, and a locking bolt is arranged on the outer side of the insertion pipe. According to the double-sided coating jig, multiple assemblies can be efficiently assembled and disassembled, the jig replacement time is shortened, so that the operation efficiency of a production line is improved, the supporting rod and the jig body can be freely connected, the jig can be flexibly combined according to different production requirements, brand new jigs do not need to be independently manufactured for each product, and the production cost is reduced. The supporting plate can be replaced according to products, products of different specifications can be hung, the follow-up jig manufacturing cost is greatly reduced, the structure of the branch pipe prevents paint from flowing into the speed multiplication chain, waste water generated by cleaning a production line is reduced, the products can be firmly fixed through the jig, the coating uniformity and consistency are improved, and therefore the product percent of pass is increased.
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Description

Technical Field

[0001] This utility model relates to the field of coating fixture technology, specifically a double-sided coating fixture. Background Technology

[0002] In modern industrial production, coating technology is widely used in many fields. With the continuous changes and diversification of market demand, the requirements for coating quality and efficiency of products are also getting higher and higher. In the field of double-sided coating, traditional fixtures often have many limitations and cannot meet the current needs of efficient production and flexibility.

[0003] The main characteristic of the currently used jigs is their uniqueness; each jig is only used for coating processing of one type of product, resulting in a large waste of resources. When a product is not being processed or produced temporarily, a large amount of space is required for storage. During processing, a large amount of ineffective raw materials are recycled. When the raw materials are recycled, they harden and clump, causing waste and environmental pollution. Therefore, a double-sided coating jig is proposed. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a double-sided coating fixture, which can effectively solve the problems in the prior art.

[0005] The technical solution adopted by this utility model is as follows: a double-sided coating fixture, including a base, a branch pipe fixedly connected to the upper end of the base, a plug-in assembly provided at the upper end of the branch pipe, a plug tube provided at the upper end of the branch pipe, a locking bolt provided on the outside of the plug tube, a retaining ring fixedly connected to the outside of the plug tube, a crossbar fixedly connected to the upper end of the plug tube, side tubes fixedly connected to both sides of the crossbar, a connector one fixedly connected to the end of the side tube away from the crossbar, a side tube provided at the end of the side tube away from the crossbar, a connector two fixedly connected to the end of the side tube adjacent to the crossbar, a support rod fixedly connected to the upper end of the side tube, support plates provided at both ends of the support rod, and a support member provided at the lower end of the support rod;

[0006] The plug-in assembly includes a base tube, a insert, and a slot. The base tube has an insert at its upper end, and the insert has a slot on its outer side.

[0007] Preferably, the branch pipe has an "S"-shaped bend in the middle, and the base is fixedly connected to the external speed-multiplying chain.

[0008] With the above technical solution, an "S" bend structure is set in the middle of the branch pipe. When the product is coated on both sides, the paint flows down along the branch pipe. The "S" bend structure prevents the paint from flowing into the speed-double chain and causing the production line to stop. A retaining ring is set to protect the insertion tube and the insertion assembly, and to prevent the paint from flowing in and making it difficult to insert and remove.

[0009] Preferably, the bottom tube and the branch tube are connected by a plug-in joint, and the insert plate and the insert tube are connected by a plug-in joint.

[0010] The above technical solution includes a plug-in assembly. During assembly, the bottom tube of the plug-in assembly is plugged into the branch tube, and the insert is plugged into the insert tube.

[0011] Preferably, the cannula and the insert are locked together by locking bolts.

[0012] The above technical solution uses locking bolts inserted into slots to lock the plug-in components and the insertion tubes, enabling rapid assembly.

[0013] Preferably, the length of connector one is the same as the length of connector two, and connector one and connector two are locked together by two bolts.

[0014] The above technical solution includes connector one and connector two. When assembling the side tube and the edge tube, connector one and connector two are aligned, and two bolts are used to fix and lock connector one and connector two securely.

[0015] Preferably, the support rod has an inclined structure.

[0016] With the above technical solution, the support rod has an inclined structure. The paint is sprayed on the support rod and slides down the inclined support rod until it drips from the lower end of the support rod, thus avoiding dripping onto the speed-doubler chain.

[0017] Preferably, the support plate and the support rod are connected by bolts, and a round hole is provided on the outer side of the support rod.

[0018] The above technical solution involves setting up a support plate. The support plate of the corresponding specification is selected according to the product to be coated. The support plate is fixed to both ends of the support rod. Bolts are inserted into the round holes on the outside of the support rod to fix the support component to the lower end of the support rod. The product is then hung on the support plate. The support plate and the support component together provide support for the product, resulting in good support effect.

[0019] Compared with the prior art, this utility model provides a double-sided coating fixture, which has the following beneficial effects:

[0020] 1. This double-sided coating fixture has an "S" bend structure in the middle of the branch pipe. When the product is coated on both sides, the paint flows down along the branch pipe. The "S" bend structure prevents the paint from flowing into the speed-multiplying chain and causing the production line to stop. A retaining ring is set to protect the insertion tube and the insertion assembly and prevent the paint from flowing in and making it difficult to insert and remove. The support rod has an inclined structure. The paint is sprayed on the support rod and slides down along the inclined support rod until it drips from the lower end of the support rod, avoiding dripping onto the speed-multiplying chain.

[0021] 2. This double-sided coating fixture features a plug-in assembly. During assembly, the bottom tube of the assembly is plugged into the branch tube, and the insert is plugged into the tube. Locking bolts are inserted into the slots to lock the assembly and tube in place, enabling rapid assembly. Connector 1 and Connector 2 are provided. When assembling the side tube and edge tube, Connector 1 and Connector 2 are aligned and secured with two bolts for a firm fixation. A support plate is included. The appropriate support plate size is selected based on the product to be coated. The support plate is fixed to both ends of the support rod. Bolts are inserted into the round holes on the outside of the support rod to fix the support component to the lower end of the support rod. The product is then hung on the support plate. The support plate and support component together provide support for the product. The support system offers excellent support, and its multi-component design allows for efficient assembly and disassembly, reducing fixture replacement time and thus improving production line efficiency and overall capacity. Each support rod is manufactured to standard specifications and can be arbitrarily connected to the fixture body, enabling flexible combinations of fixtures to meet different production needs without requiring the creation of entirely new fixtures for each product. The support plate is replaceable based on the product, allowing for the mounting of products of different specifications, significantly reducing subsequent fixture manufacturing costs. The branch pipe structure prevents paint from flowing into the speed-up chain, reducing wastewater generated during production line cleaning. The fixture's high adjustability and stability better secure products, improving coating uniformity and consistency, thereby increasing product qualification rates. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 3 ;

[0025] Figure 4 This is a schematic diagram of the disassembled structure of the plug-in assembly and the insertion tube of this utility model;

[0026] Figure 5 This is a schematic diagram of the disassembled structure of the side tube and edge tube of this utility model.

[0027] The components are as follows: 1. Base; 2. Branch pipe; 3. Plug-in assembly; 301. Bottom pipe; 302. Insert plate; 303. Slot; 4. Insert pipe; 5. Locking bolt; 6. Retaining ring; 7. Crossbar; 8. Side pipe; 9. Connector 1; 10. Side pipe; 11. Connector 2; 12. Support rod; 13. Support plate; 14. Support component. Detailed Implementation

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1: As Figure 1-5 As shown, the present invention provides a double-sided coating fixture, including a base 1, a branch pipe 2 fixedly connected to the upper end of the base 1, a plug-in assembly 3 provided at the upper end of the branch pipe 2, a plug tube 4 provided at the upper end of the branch pipe 2, a locking bolt 5 provided on the outside of the plug tube 4, a retaining ring 6 fixedly connected to the outside of the plug tube 4, a crossbar 7 fixedly connected to the upper end of the plug tube 4, side tubes 8 fixedly connected to both sides of the crossbar 7, a connector 9 fixedly connected to the end of the side tube 8 away from the crossbar 7, a side tube 10 provided at the end of the side tube 8 away from the crossbar 7, a connector 11 fixedly connected to the end of the side tube 10 adjacent to the crossbar 7, a support rod 12 fixedly connected to the upper end of the side tube 10, support plates 13 provided at both ends of the support rod 12, and a support member 14 provided at the lower end of the support rod 12;

[0030] The plug-in assembly 3 includes a bottom tube 301, a insert 302, and a slot 303. The bottom tube 301 has an insert 302 at its upper end, and the insert 302 has a slot 303 on its outer side.

[0031] Specifically, the branch pipe 2 has an "S" bend in the middle, and the base 1 is fixedly connected to the external speed-multiplying chain. The advantage is that the "S" bend in the middle of the branch pipe 2 prevents the paint from flowing downwards along the branch pipe 2 during double-sided coating, thus avoiding paint flowing into the speed-multiplying chain and causing the production line to stop. A retaining ring 6 is also provided to protect the insertion tube 4 and the insertion assembly 3, preventing paint from flowing in and making insertion and removal difficult.

[0032] Specifically, the bottom tube 301 is plugged into the branch tube 2, and the insert 302 is plugged into the insert tube 4. The advantage is that the plugging assembly 3 is provided, and during assembly, the bottom tube 301 of the plugging assembly 3 is plugged into the branch tube 2, and the insert 302 is plugged into the insert tube 4.

[0033] Example 2: Figure 2-5 As shown, this is an improvement on the previous embodiment.

[0034] Specifically, the insertion tube 4 and the insertion piece 302 are locked together by a locking bolt 5. The advantage is that by inserting the locking bolt 5 into the slot 303 to lock the insertion assembly 3 and the insertion tube 4 together, rapid assembly is achieved.

[0035] Specifically, connector 9 has the same length as connector 11, and they are connected by two bolts. The advantage is that by using connectors 9 and 11, when assembling the side tube 8 and the edge tube 10, connectors 9 and 11 are aligned and secured with two bolts, ensuring a secure fit.

[0036] Specifically, the support rod 12 has an inclined structure. The advantage is that, with the support rod 12 inclined, the paint sprayed on the support rod 12 slides down along the inclined support rod 12 until it drips from the lower end of the support rod 12, avoiding dripping onto the speed-multiplying chain.

[0037] Specifically, the support plate 13 and the support rod 12 are connected by bolts, and a round hole is provided on the outer side of the support rod 12. The advantage is that by setting up the support plate 13, a support plate of the appropriate specification can be selected according to the product to be coated. The support plate 13 is fixed to both ends of the support rod 12, and the support member 14 is fixed to the lower end of the support rod 12 using bolts inserted into the round hole on the outer side of the support rod 12. The product is then hung on the support plate 13, and the support plate 13 and the support member 14 together provide support for the product, resulting in good support effect.

[0038] Working principle: In use, connect the bottom tube 301 of the plug-in assembly 3 to the branch tube 2, and connect the insert 302 to the insert tube 4. Use the locking bolt 5 to insert the slot 303 to lock the plug-in assembly 3 and the insert tube 4. When assembling the side tube 8 and the side tube 10, align the connector 9 and connector 11, and use two bolts to fix and lock the connector 9 and connector 11 securely. Select the corresponding specification of the support plate 13 according to the product to be painted, and fix the support plate 13 to both ends of the support rod 12. Use bolts to insert into the round holes on the outside of the support rod 12 to fix the support member 14 under the support rod 12. At the end, the product is hung on the support plate 13. The support plate 13 and the support component 14 together provide support for the product. The middle of the branch pipe 2 is provided with an "S" bend structure. When the product is coated on both sides, the paint flows down along the branch pipe 2. The "S" bend structure prevents the paint from flowing into the speed-multiplying chain and causing the production line to stop. A retaining ring 6 is provided to protect the insertion tube 4 and the insertion assembly 3 and prevent the paint from flowing in and making it difficult to insert and remove. The support rod 12 has an inclined structure. The paint is sprayed on the support rod 12 and slides down along the inclined support rod 12 until it drips from the lower end of the support rod 12, avoiding dripping onto the speed-multiplying chain.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A double-sided coating fixture, comprising a base (1), characterized in that: The base (1) is fixedly connected to the upper end of the branch pipe (2), the upper end of the branch pipe (2) is provided with the plug assembly (3), the upper end of the branch pipe (2) is provided with the plug pipe (4), the outside of the plug pipe (4) is provided with the locking bolt (5), the outside of the plug pipe (4) is fixedly connected with the retaining ring (6), the upper end of the plug pipe (4) is fixedly connected with the crossbar (7), the two sides of the crossbar (7) are fixedly connected with the side pipe (8), the end of the side pipe (8) away from the crossbar (7) is fixedly connected with the connector one (9), the end of the side pipe (8) away from the crossbar (7) is provided with the side pipe (10), the end of the side pipe (10) adjacent to the crossbar (7) is fixedly connected with the connector two (11), the upper end of the side pipe (10) is fixedly connected with the support rod (12), the two ends of the support rod (12) are provided with the support plate (13), and the lower end of the support rod (12) is provided with the support member (14). The plug-in assembly (3) includes a bottom tube (301), a insert (302) and a slot (303). The bottom tube (301) has an insert (302) at its upper end, and the insert (302) has a slot (303) on its outer side.

2. The double-sided coating fixture according to claim 1, characterized in that: The branch pipe (2) has an "S" bend structure in the middle, and the base (1) is fixedly connected to the external speed-multiplying chain.

3. A double-sided coating fixture according to claim 1, characterized in that: The bottom tube (301) and the branch tube (2) are connected by a plug-in connection, and the insert (302) and the insert tube (4) are connected by a plug-in connection.

4. A double-sided coating fixture according to claim 1, characterized in that: The cannula (4) and the insert (302) are locked together by locking bolts (5).

5. A double-sided coating fixture according to claim 1, characterized in that: The length of connector one (9) is the same as the length of connector two (11), and connector one (9) and connector two (11) are locked together by two bolts.

6. A double-sided coating fixture according to claim 1, characterized in that: The support rod (12) has an inclined structure.

7. A double-sided coating fixture according to claim 1, characterized in that: The support plate (13) and the support rod (12) are connected by bolts, and the support rod (12) has a round hole on its outer side.