Spraying processing equipment for seamless elastic core winding pipe

Abstract

The utility model belongs to the technical field of elastic roll core pipe processing, and particularly relates to spraying processing equipment for a seamless elastic roll core pipe, which comprises a spraying case and positioning components symmetrically mounted on two sides of the surface of the spraying case. The positioning assembly comprises a positioning motor connected to the surface of the spraying machine box through screws, a two-way lead screw fixed to the output end of the positioning motor and moving plates connected to the two sides of the surface of the two-way lead screw in a threaded mode. It is ensured that the core winding pipe is always located at the fixed position in the machining process, the core winding pipe is prevented from shaking and deviating, it is ensured that the machining action accurately acts on the preset position, machining errors are reduced, and machining interruption or repeated adjustment caused by position instability is avoided; the fixed position of the winding core pipe can ensure that the coating uniformly covers the surface, and the phenomenon of non-uniform coating thickness or spraying leakage caused by shaking is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of flexible core tube processing technology, specifically relating to a spraying processing equipment for seamless flexible core tubes. Background Technology

[0002] Seamless flexible core tubes are components used to roll various strip-shaped products such as solar films, tapes, or paper to facilitate product storage and transportation. In the processing of seamless flexible core tubes, spraying is a key process. Traditional processing equipment often has many problems. On the one hand, it is difficult to apply a stable extrusion force to the core tube during processing, causing the core tube to be unable to stay in a fixed position. This makes the core tube prone to shaking and displacement during processing, which not only affects the accuracy of the processing action in the predetermined position, but also greatly increases the processing error. On the other hand, due to the unstable position of the core tube during spraying, uneven coating thickness or missed spraying often occurs. This not only affects the appearance of the product, but also reduces the protective performance and functionality of the coating.

[0003] To address the aforementioned issues, this application proposes a spray coating processing device for seamless elastic core tubes. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a spraying equipment for seamless elastic core tubes, which prevents the core tubes from shaking and shifting, thus avoiding uneven coating thickness or missed spraying caused by shaking.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a spraying processing equipment for seamless elastic core tubes, including a spraying machine housing, and positioning components symmetrically installed on both sides of the surface of the spraying machine housing;

[0006] The positioning assembly includes a positioning motor screwed to the surface of the spraying machine housing, a bidirectional lead screw fixed to the output end of the positioning motor, and movable plates threaded to both sides of the surface of the bidirectional lead screw. The bidirectional lead screw is rotatably connected inside the spraying machine housing, and positioning rollers are symmetrically arranged on opposite sides of the two sets of movable plates.

[0007] As a preferred embodiment of the spraying processing equipment for seamless elastic core tubes of this utility model, the bottom end of the positioning roller is provided with a backing plate, a spring is fixed between the backing plate and the moving plate, the positioning roller is rotatably connected to the surface of the backing plate, and the top end of the positioning roller is rotatably connected to a sliding block, which is slidably connected to a groove opened inside the spraying machine box.

[0008] As a preferred embodiment of the spraying processing equipment for seamless elastic core tubes of this utility model, a guide frame is welded to the side of the spraying machine box near the positioning roller one. Several sets of spring two are symmetrically fixed on the upper and lower sides inside the guide frame. A support frame is symmetrically fixed on the opposite side of the two sets of spring two. The positioning roller two is rotatably connected inside the support frame. Limit blocks are symmetrically fixed on both sides of the surface of the support frame, and a limit groove adapted to the limit block is opened inside the guide frame.

[0009] As a preferred embodiment of the spraying equipment for seamless elastic core tubes of this utility model, one end of each of the two sets of bidirectional lead screws passes through the interior of the spraying machine housing and extends to the outside of the spraying machine housing, and is connected to a chain via a sprocket.

[0010] As a preferred embodiment of the spraying equipment for seamless elastic core tubes of this utility model, it further includes a spraying assembly installed inside the spraying machine housing. The spraying assembly includes a spraying ring fixed inside the spraying machine housing, an expanding motor fixed on the surface of the spraying ring, and a drive gear fixed on the output end of the expanding motor. The surface of the drive gear is meshed with a transmission gear ring, and the transmission gear ring is rotatably connected to the surface of the spraying ring. The surface of the spraying ring is provided with a plurality of spraying heads arranged in a ring array.

[0011] As a preferred embodiment of the spraying equipment for seamless elastic core tubes of this utility model, a driven gear is meshed with the side of the transmission gear ring near the spraying head. A driven shaft is fixed inside the driven gear, and the driven shaft is rotatably connected to the surface of the spraying ring through a bracket. A bevel gear component is fixed to one end of the driven shaft, and a transmission shaft is coaxially fixed inside the bevel gear of the bevel gear component. The transmission shaft is rotatably connected to the surface of the spraying ring through a bracket.

[0012] As a preferred embodiment of the spraying equipment for seamless elastic core tubes of this utility model, an expanding gear is fixed on the surface of the transmission shaft, an expanding rack is meshed on the surface of the expanding gear, a positioning frame is fixed on the side of the spraying ring near the expanding rack, and the expanding rack is slidably connected inside the positioning frame, and the spraying head is fixed at one end of the expanding rack.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The positioning components ensure a stable compressive force is applied to the core tube throughout the process, preventing it from shifting or veering. This guarantees that the processing action is accurately applied to the predetermined position, reducing processing errors and avoiding interruptions or repeated adjustments due to unstable positioning. During spraying, the fixed position of the core tube ensures uniform coating coverage, preventing uneven coating thickness or missed areas caused by movement. The spraying components enable uniform spraying of the core tube surface, ensuring precise coating coverage and consistent thickness, avoiding areas that are too thick or too thin. Furthermore, uniform spraying can be achieved according to the specific specifications of the core tube, allowing the spraying equipment to adapt to diverse production needs and improving its versatility. Attached Figure Description

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the positioning roller in this utility model;

[0018] Figure 3 This is a schematic diagram of the guide frame in this utility model;

[0019] Figure 4 This is a schematic diagram of the spraying assembly in this utility model;

[0020] Figure 5 In this utility model Figure 4 Enlarged view of point A.

[0021] In the diagram: 1. Spray painting machine housing; 2. Positioning assembly; 21. Positioning motor; 22. Two-way lead screw; 23. Moving plate; 24. Spring 1; 25. Attaching plate; 26. Positioning roller 1; 27. Sliding block; 28. Chain; 29. ​​Guide frame; 210. Spring 2; 211. Support frame; 212. Positioning roller 2; 213. Limiting block; 3. Spray painting assembly; 31. Spraying ring; 32. Expanding motor; 33. Drive gear; 34. Transmission gear ring; 35. Driven gear; 36. Driven shaft; 37. Bevel gear component; 38. Transmission shaft; 39. Expanding gear; 310. Expanding rack; 311. Positioning frame; 312. Spray head. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1 As shown:

[0024] A spraying processing device for seamless elastic core tubes includes a spraying machine housing 1.

[0025] like Figure 1-Figure 5 As shown:

[0026] In conjunction with the above, in order to ensure that the core tube remains in a fixed position during processing and to prevent the core tube from shaking or shifting, a positioning assembly 2 is also included, which is symmetrically installed on both sides of the surface of the spraying machine housing 1. The positioning assembly 2 includes a positioning motor 21 screwed to the surface of the spraying machine housing 1, a bidirectional lead screw 22 fixed to the output end of the positioning motor 21, and moving plates 23 threaded to both sides of the surface of the bidirectional lead screw 22. The bidirectional lead screw 22 is rotatably connected to the inside of the spraying machine housing 1, and positioning rollers 26 are symmetrically arranged on opposite sides of the two sets of moving plates 23.

[0027] In this implementation scheme: when the core tube is pushed between the two sets of positioning rollers 26, the positioning motor 21 is started, and the positioning motor 21 drives the bidirectional lead screw 22 to rotate inside the spraying machine box 1, thereby driving the two sets of moving plates 23 to move relative to each other, and driving the positioning rollers 26 to move synchronously. When the positioning rollers 26 contact the surface of the core tube, and when the two sets of positioning rollers 26 are in close contact with the surface of the core tube, the positioning motor 21 is turned off, so that the two sets of positioning rollers 26 can be kept in this position, thus achieving a stable squeezing force on the core tube at all times.

[0028] In an optional embodiment: a bottom end of positioning roller 26 is provided with a backing plate 25, a spring 24 is fixed between the backing plate 25 and the moving plate 23, and positioning roller 26 is rotatably connected to the surface of the backing plate 25. A sliding block 27 is rotatably connected to the top end of positioning roller 26, and the sliding block 27 is slidably connected to a groove opened inside the spraying machine housing 1. A guide frame 29 is welded to the side of the surface of the spraying machine housing 1 near positioning roller 26. Several sets of springs 210 are symmetrically fixed on the upper and lower sides inside the guide frame 29. A support frame 211 is symmetrically fixed on the opposite side of the two sets of springs 210. Positioning roller 212 is rotatably connected inside the support frame 211. Limiting blocks 213 are symmetrically fixed on both sides of the surface of the support frame 211, and a limiting groove adapted to the limiting block 213 is opened inside the guide frame 29. One end of two sets of bidirectional screws 22 passes through the interior of the spraying machine housing 1 and extends to the outside of the spraying machine housing 1, and is connected to a chain 28 through a sprocket.

[0029] In this implementation plan: when the seamless elastic core tube needs to be sprayed, firstly, align the end of the core tube with the middle of the gap between the two sets of positioning rollers 212, and then push the core tube into the gap between the two sets of positioning rollers 212. Through the insertion of the core tube, the two sets of positioning rollers 212 can be pushed to move in opposite directions, thereby driving the support frame 211 to move synchronously, thereby compressing the spring 210 to deform and generate elastic force. Through the elastic force of the spring 210, the positioning rollers 212 can be pressed tightly against the surface of the core tube, thereby achieving automatic positioning of the core tube. Through the action of the spring 24, the positioning roller 26 and the core tube can be buffered, which effectively reduces the instantaneous impact force of the positioning roller 26 on the core tube and avoids the core tube from being deformed or damaged due to excessive pressure.

[0030] It should be noted that both positioning roller 26 and positioning roller 212 have flexible materials bonded to their surfaces to prevent hard contact with the surface of the core tube.

[0031] Furthermore:

[0032] In conjunction with the above, in order to achieve uniform spraying of the surface of the core tube, a spraying assembly 3 is also included, which is installed inside the spraying machine housing 1. The spraying assembly 3 includes a spraying ring 31 fixed inside the spraying machine housing 1, an expanding motor 32 fixed on the surface of the spraying ring 31, and a drive gear 33 fixed on the output end of the expanding motor 32. The surface of the drive gear 33 is meshed with a transmission gear ring 34, and the transmission gear ring 34 is rotatably connected to the surface of the spraying ring 31. The surface of the spraying ring 31 is provided with a number of spraying heads 312 arranged in a ring array.

[0033] In this implementation scheme: as the core tube continues to be pushed, when the core tube is pushed to the position of the spraying ring 31, the expanding motor 32 is started to drive the drive gear 33 to drive the transmission gear ring 34 to rotate on the surface of the spraying ring 31, thereby driving multiple sets of spraying heads 312 to approach the surface of the core tube until they are at a set distance from the surface of the core tube, so as to achieve uniform spraying processing on the surface of the core tube.

[0034] In an optional embodiment: a driven gear 35 is meshed with the side of the transmission gear ring 34 near the spray head 312. A driven shaft 36 is fixed inside the driven gear 35, and the driven shaft 36 is rotatably connected to the surface of the spray ring 31 via a bracket. A bevel gear component 37 is fixed to one end of the driven shaft 36. A transmission shaft 38 is coaxially fixed inside the bevel gear of the bevel gear component 37. The transmission shaft 38 is rotatably connected to the surface of the spray ring 31 via a bracket. An expanding gear 39 is fixed to the surface of the transmission shaft 38. An expanding rack 310 is meshed with the surface of the expanding gear 39. A positioning frame 311 is fixed to the side of the spray ring 31 near the expanding rack 310, and the expanding rack 310 is slidably connected inside the positioning frame 311. The spray head 312 is fixed to one end of the expanding rack 310.

[0035] In this implementation scheme: by starting the expanding motor 32, the drive gear 33 is driven to rotate the transmission gear ring 34 on the surface of the spraying ring 31, which in turn drives multiple sets of driven gears 35 and driven shafts 36 to rotate on the surface of the spraying ring 31. The rotation of the driven shaft 36 drives the bevel gear 37 to rotate, which in turn drives the transmission shaft 38 to rotate on the surface of the spraying ring 31, which in turn drives the expanding gear 39 to rotate synchronously. As the expanding gear 39 rotates, the expanding rack 310 can slide inside the positioning frame 311, which in turn drives the spraying head 312 to move synchronously and move closer to the surface of the core tube.

[0036] The working principle and usage process of this utility model are as follows: When it is necessary to perform spray coating on a seamless elastic core tube, first align the end of the core tube with the middle of the gap between the two sets of positioning rollers 212, then push the core tube into the gap between the two sets of positioning rollers 212. Through the insertion of the core tube, the two sets of positioning rollers 212 are pushed to move in opposite directions, thereby driving the support frame 211 to move synchronously, thus compressing the spring 210 to deform and generate elastic force. Through the elastic force of the spring 210, the support frame 211 can be rotated to rotate. Positioning roller 212 is in close contact with the surface of the core tube, thereby achieving automatic positioning of the core tube. It can adapt to core tubes of different diameters, ensuring close contact with the core tube surface for positioning. This ensures that the core tube is accurately positioned in the equipment, avoiding processing errors caused by core tube position deviation. At the same time, the flexible contact of positioning roller 212 also reduces wear on the surface of the core tube, without leaving obvious indentations or scratches on the surface of the core tube, ensuring the appearance quality of the core tube and extending its service life.

[0037] Furthermore, as the core tube is pushed, when it reaches the space between the two sets of positioning rollers 26, the positioning motor 21 is activated. The positioning motor 21 drives the bidirectional lead screw 22 to rotate inside the spraying machine housing 1, thereby causing the two sets of moving plates 23 to move relative to each other. A spring 24 then moves the contact plate 25 towards the surface of the core tube, causing the positioning rollers 26 to move synchronously. When the positioning rollers 26 contact the surface of the core tube, the spring 24 provides cushioning between them, effectively reducing the instantaneous impact of the positioning rollers 26 on the core tube and preventing damage to the core tube due to... If the core tube is deformed or damaged due to excessive pressure, the positioning rollers 26 can be kept in this position by turning off the positioning motor 21 after the two sets of positioning rollers 26 are in close contact with the surface of the core tube. This ensures that the core tube is always in a fixed position during the processing, thereby preventing the core tube from shaking or shifting. It also ensures that the processing action is accurately applied to the predetermined position, reduces processing errors, and avoids processing interruptions or repeated adjustments due to unstable position. In the spraying operation, the fixed position of the core tube can ensure that the paint is evenly covered on the surface, and there will be no uneven coating thickness or missed spraying due to shaking.

[0038] As the core tube continues to be pushed, when it reaches the position of the spraying ring 31, the expanding motor 32 is activated to drive the drive gear 33, which in turn drives the transmission gear ring 34 to rotate on the surface of the spraying ring 31. This, in turn, drives multiple sets of driven gears 35 and driven shafts 36 to rotate on the surface of the spraying ring 31. The rotation of the driven shaft 36 then drives the bevel gear 37 to rotate, which in turn drives the transmission shaft 38 to rotate on the surface of the spraying ring 31. This, in turn, drives the expanding gear 39 to rotate synchronously. As the expanding gear 39 rotates, it drives... The expanding rack 310 slides inside the positioning frame 311, thereby driving the spray head 312 to move synchronously and approach the surface of the core tube until it is at a set distance from the surface of the core tube, so as to achieve uniform spraying of the surface of the core tube. This ensures that the paint can accurately cover the surface of the core tube, ensuring that the coating thickness on the surface of the core tube is consistent and avoiding local over-thickness or under-thickness. Moreover, it can achieve uniform spraying according to the specific specifications of the core tube, so that the spraying equipment can adapt to diverse production needs and improve the versatility of the equipment.

[0039] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A spraying processing equipment for seamless elastic core tubes, comprising a spraying machine housing (1), characterized in that: It also includes positioning components (2) symmetrically installed on both sides of the surface of the spraying machine housing (1); The positioning assembly (2) includes a positioning motor (21) screwed to the surface of the spraying machine housing (1), a bidirectional lead screw (22) fixed to the output end of the positioning motor (21), and a moving plate (23) threaded to both sides of the surface of the bidirectional lead screw (22). The bidirectional lead screw (22) is rotatably connected to the inside of the spraying machine housing (1). Positioning rollers (26) are symmetrically arranged on opposite sides of the two sets of moving plates (23).

2. The spraying equipment for seamless elastic core tubes according to claim 1, characterized in that: The bottom end of the positioning roller (26) is provided with a backing plate (25), and a spring (24) is fixed between the backing plate (25) and the moving plate (23). The positioning roller (26) is rotatably connected to the surface of the backing plate (25), and a sliding block (27) is rotatably connected to the top end of the positioning roller (26). The sliding block (27) is slidably connected to a groove opened inside the spraying machine housing (1).

3. The spraying equipment for seamless elastic core tubes according to claim 2, characterized in that: A guide frame (29) is welded to the side of the spraying machine box (1) near the positioning roller (26). Several sets of springs (210) are symmetrically fixed on the upper and lower sides inside the guide frame (29). A support frame (211) is symmetrically fixed on the opposite side of the two sets of springs (210). The positioning roller (212) is rotatably connected inside the support frame (211). Limit blocks (213) are symmetrically fixed on both sides of the surface of the support frame (211). A limit groove that matches the limit block (213) is opened inside the guide frame (29).

4. The spraying equipment for seamless elastic core tubes according to claim 1, characterized in that: One end of each of the two sets of bidirectional lead screws (22) passes through the interior of the spraying machine housing (1) and extends to the outside of the spraying machine housing (1), and is connected to a chain (28) by a sprocket.

5. The spraying equipment for seamless elastic core tubes according to claim 1, characterized in that: It also includes a spraying assembly (3) installed inside the spraying machine housing (1). The spraying assembly (3) includes a spraying ring (31) fixed inside the spraying machine housing (1), an expanding motor (32) fixed on the surface of the spraying ring (31), and a drive gear (33) fixed on the output end of the expanding motor (32). The surface of the drive gear (33) is meshed with a transmission gear ring (34), and the transmission gear ring (34) is rotatably connected to the surface of the spraying ring (31). The surface of the spraying ring (31) is provided with a plurality of spraying heads (312) arranged in a ring array.

6. The spraying equipment for seamless elastic core tubes according to claim 5, characterized in that: The driven gear (35) is meshed with the side of the transmission gear ring (34) near the spray head (312). The driven shaft (36) is fixed inside the driven gear (35), and the driven shaft (36) is rotatably connected to the surface of the spray ring (31) through a bracket. A bevel gear component (37) is fixed at one end of the driven shaft (36). A transmission shaft (38) is coaxially fixed inside the bevel gear of the bevel gear component (37). The transmission shaft (38) is rotatably connected to the surface of the spray ring (31) through a bracket.

7. The spraying equipment for seamless elastic core tubes according to claim 6, characterized in that: A widening gear (39) is fixed on the surface of the drive shaft (38), and a widening rack (310) is meshed on the surface of the widening gear (39). A positioning frame (311) is fixed on the side of the spray ring (31) near the widening rack (310), and the widening rack (310) is slidably connected inside the positioning frame (311). The spray head (312) is fixed at one end of the widening rack (310).

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