Asphalt waste recycling device in asphalt production

By setting up a vibration screening and dust suppression mechanism, the problems of dust dispersion and low screening efficiency in asphalt waste recycling devices have been solved, achieving more efficient dust removal and screening effects and improving the quality of asphalt waste recycling.

CN223475548UActive Publication Date: 2025-10-28LINYI YUQUAN ASPHALT CO LTD
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Patent Information

Application Number
CN202422894464.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-28
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing asphalt waste recycling facilities lack dust removal and screening equipment, resulting in low dust dispersion and removal efficiency, which affects the environment and applicability.

Method used

The system is equipped with a vibration screening mechanism and a dust suppression mechanism. It uses atomized water to adsorb dust and vibration screening to remove residual dust, thereby achieving secondary crushing and screening.

Benefits of technology

It effectively removes dust, improves dust removal and screening effects, prevents dust from being blown out of the device, and achieves more efficient recycling of asphalt waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt waste recycling device in asphalt production, which comprises a bottom frame, the upper surface of the bottom frame is fixedly connected with a dust falling mechanism, the dust falling mechanism comprises a fixing frame, the output end of a water pump is fixedly connected with a water pipe, the upper surface of the bottom frame is fixedly connected with a vibration screening mechanism, and the vibration screening mechanism is fixedly connected with a dust falling device. The vibration screening mechanism comprises a vibration device, the inner side of the vibration device is fixedly connected with a vibration plate, the lower surface of the vibration plate is fixedly connected with a vibration motor, and by arranging the vibration screening mechanism, dust residues left on asphalt waste falling onto a screen mesh can be removed through vibration; and large asphalt blocks which are not crushed into finer asphalt residues can be screened out for secondary crushing, a better screening effect is achieved, dust on asphalt waste is adsorbed by atomized water by arranging a dust falling mechanism, dust doped in the asphalt waste cannot be raised out of a shell, and a better dust removal effect is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of asphalt recycling technology, and in particular to a device for recycling asphalt waste in asphalt production. Background Technology

[0002] Asphalt is a dark brown, complex mixture composed of hydrocarbons of varying molecular weights and their non-metallic derivatives. It is a high-viscosity organic liquid, often existing in liquid or semi-solid petroleum form, with a black surface, and is soluble in carbon disulfide and carbon tetrachloride. Asphalt is a waterproof, moisture-proof, and corrosion-resistant organic cementing material. Asphalt can be mainly classified into three types: coal tar pitch, petroleum asphalt, and natural asphalt. Coal tar pitch is a byproduct of coking. Petroleum asphalt is the residue after crude oil distillation. Natural asphalt is stored underground, sometimes forming mineral layers or accumulating on the earth's surface. Asphalt is mainly used in the coatings, plastics, and rubber industries, as well as in road paving.

[0003] Existing asphalt waste recycling devices lack dust removal equipment, causing the large amount of dust mixed in with the asphalt waste to easily spread and impact the external environment. Furthermore, these devices lack screening equipment, making it impossible to effectively remove the large amount of dust mixed in with the asphalt waste. For example, Chinese patent disclosure "An Asphalt Road Waste Recycling Device" (application number: CN202220471619.0) includes: a device body, a crushing motor fixed to the surface of the device body, a feed inlet fixed to the upper end of the device body, and an anti-splash structure installed inside the feed inlet. Although this device can crush and recycle asphalt, it lacks dust removal equipment, causing the large amount of dust mixed in with the asphalt waste to easily spread and impact the external environment. Moreover, the lack of screening equipment further limits its applicability. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a device for recycling asphalt waste in asphalt production. This device, by setting a vibrating screening mechanism, can remove the dust and residue remaining on the asphalt waste that falls onto the screen by vibration, and can screen out large pieces of asphalt that have not been crushed into finer asphalt slag for secondary crushing, so as to achieve a better screening effect. By setting a dust suppression mechanism, the dust on the asphalt waste is absorbed by atomized water, so that the dust mixed in the asphalt waste will not be blown out of the shell, thus achieving a better dust removal effect.

[0005] This utility model also provides an asphalt waste recycling device for asphalt production, comprising: a base frame, a dust suppression mechanism fixedly connected to the upper surface of the base frame, the dust suppression mechanism comprising: a fixed frame, a water tank fixedly connected to the upper surface of the fixed frame, a water pump fixedly connected to the upper surface of the fixed frame, a water pipe fixedly connected to the output end of the water pump, and an atomizing nozzle fixedly connected to one end of the water pipe; through the cooperation between the above-mentioned parts, the dust on the asphalt waste is adsorbed by the atomized water, which prevents the dust mixed in the asphalt waste from being blown out of the shell, thus achieving a better dust removal effect.

[0006] A vibrating screening mechanism is fixedly connected to the upper surface of the base frame. The vibrating screening mechanism includes a vibrating device, a vibrating plate fixedly connected to the inner side of the vibrating device, a vibrating motor fixedly connected to the lower surface of the vibrating plate, and a first screen plate, a second screen plate, and a third screen plate fixedly connected to the side surface of the vibrating device. Through the cooperation of these components, dust and residue remaining on the asphalt waste that falls onto the screen can be removed by vibration. Furthermore, large pieces of asphalt that have not been crushed into finer asphalt slag can be screened out for secondary crushing, achieving a better screening effect.

[0007] According to the present invention, an asphalt waste recycling device for asphalt production includes an atomizing nozzle fixedly connected to the lower surface of a fixed frame. Multiple sets of atomizing nozzles are provided and symmetrically arranged. Through the cooperation of these components, dust on the asphalt waste is easily atomized and reduced.

[0008] According to the present invention, an asphalt waste recycling device for asphalt production includes a crushing mechanism fixedly connected to the upper surface of the base frame. The crushing mechanism comprises a crushing box, and a servo motor is fixedly connected to the side surface of the crushing box. Through the cooperation of these components, asphalt waste is easily crushed and recycled.

[0009] According to the present invention, an asphalt waste recycling device for asphalt production includes a first gear fixedly connected to the output end of a servo motor, and a second gear meshing with the side surface of the first gear. The driving force is provided through the cooperation between these components.

[0010] According to the present invention, an asphalt waste recycling device for asphalt production includes a crushing roller fixedly connected to the output end of a servo motor, and a funnel fixedly connected to the lower surface of the crushing box. The cooperation between these components facilitates the crushing of asphalt waste, and the funnel facilitates the discharge of the crushed asphalt waste.

[0011] According to the present invention, an asphalt waste recycling device for asphalt production includes an inclined inner surface of a vibrating plate, and a vibrating motor fixedly connected to the lower surface of the vibrating plate by screws. The cooperation between these components facilitates the screening of asphalt waste.

[0012] According to the present invention, an asphalt waste recycling device for asphalt production includes screens with different apertures fixedly connected to the upper surfaces of the first, second, and third screen plates. The cooperation between these components facilitates screening and achieves better screening results.

[0013] According to the present invention, an asphalt waste recycling device for asphalt production includes a support leg fixedly connected to the lower surface of the base frame, and casters fixedly connected to the lower surface of the support leg. The interplay of these components facilitates movement and ease of use.

[0014] Beneficial effects

[0015] Compared with the prior art, this utility model, by setting up a vibration screening mechanism, can remove the dust and residue remaining on the asphalt waste that falls onto the screen through vibration. It can also screen out large pieces of asphalt that have not been crushed into finer asphalt slag for secondary crushing, achieving a better screening effect. By setting up a dust suppression mechanism, the dust on the asphalt waste is absorbed by atomized water, which can prevent the dust mixed in with the asphalt waste from being blown out of the shell, achieving a better dust removal effect. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is an overall structural diagram of the asphalt waste recycling device in asphalt production according to this utility model;

[0018] Figure 2 This is a side sectional view of the asphalt waste recycling device in asphalt production according to this utility model;

[0019] Figure 3 This is a structural diagram of the vibration screening mechanism of the asphalt waste recycling device in asphalt production according to this utility model;

[0020] Figure 4 This is a structural diagram of the dust suppression mechanism of the asphalt waste recycling device in asphalt production according to this utility model;

[0021] Figure 5 This is a structural diagram of the crushing mechanism of the asphalt waste recycling device in asphalt production according to this utility model.

[0022] Legend:

[0023] 1. Base frame; 2. Crushing box; 3. Servo motor; 4. First gear; 5. Second gear; 6. Crushing roller; 7. Funnel; 8. Fixing frame; 9. Water tank; 10. Water pump; 11. Water pipe; 12. Atomizing nozzle; 13. Vibration device; 14. Vibration motor; 15. Vibrating plate; 16. First screen plate; 17. Second screen plate; 18. Third screen plate; 19. Casters; 20. Support legs. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figure 1-5 This utility model discloses an asphalt waste recycling device for asphalt production, comprising: a base frame 1, with support legs 20 fixedly connected to the lower surface of the base frame 1, and casters 19 fixedly connected to the lower surface of the support legs 20 for easy movement and use; a crushing mechanism fixedly connected to the upper surface of the base frame 1, the crushing mechanism comprising: a crushing box 2, a servo motor 3 fixedly connected to the side surface of the crushing box 2 for crushing asphalt waste and facilitating recycling; a crushing roller 6 fixedly connected to the output end of the servo motor 3; a funnel 7 fixedly connected to the lower surface of the crushing box 2 for crushing asphalt waste and facilitating the discharge of the crushed asphalt waste; and a first gear fixedly connected to the output end of the servo motor 3. 4. The side surface of the first gear 4 is meshed with the second gear 5 to provide driving force. The upper surface of the base frame 1 is fixedly connected to a dust suppression mechanism, which includes: a fixed frame 8, a water tank 9 fixedly connected to the upper surface of the fixed frame 8, a water pump 10 fixedly connected to the upper surface of the fixed frame 8, a water pipe 11 fixedly connected to the output end of the water pump 10, and an atomizing nozzle 12 fixedly connected to one end of the water pipe 11. This allows the dust on the asphalt waste to be absorbed by the atomized water, preventing the dust mixed in with the asphalt waste from being blown out of the shell, thus achieving a better dust removal effect. The atomizing nozzle 12 is fixedly connected to the lower surface of the fixed frame 8. Multiple sets of atomizing nozzles 12 are provided and symmetrically arranged to facilitate the atomization and dust suppression of dust on the asphalt waste.

[0026] A vibrating screening mechanism is fixedly connected to the upper surface of the base frame 1. The vibrating screening mechanism includes a vibrating device 13, a vibrating plate 15 fixedly connected to the inner side of the vibrating device 13, and the inner surface of the vibrating plate 15 is inclined. A vibrating motor 14 is fixedly connected to the lower surface of the vibrating plate 15 by screws to facilitate the screening of asphalt waste. The vibrating motor 14 is fixedly connected to the lower surface of the vibrating plate 15. A first screen plate 16, a second screen plate 17, and a third screen plate 18 are fixedly connected to the side surface of the vibrating device 13. The vibration can remove the dust and residue remaining on the asphalt waste that falls onto the screen, and can also screen out large pieces of asphalt that have not been crushed into finer asphalt slag for secondary crushing to achieve a better screening effect. The upper surfaces of the first screen plate 16, the second screen plate 17, and the third screen plate 18 are fixedly connected to screens with different aperture sizes to facilitate screening and achieve a better screening effect.

[0027] Working principle: When asphalt waste needs to be recycled and reused, workers bring a large amount of asphalt waste to the work site where the asphalt waste recycling device is located. The workers then pour the waste into the crushing box 2. The servo motor 3 is activated, causing the first gear 4 to mesh with the second gear 5, which in turn drives the crushing roller 6 to crush the asphalt waste. During crushing, a large amount of dust is generated. The water pump 10 is then activated, drawing water from the water tank 9 through the water pipe 11. This water is then used to suppress the dust on the asphalt waste through the atomizing nozzle 12. Dust is adsorbed by atomized water, preventing dust mixed in with asphalt waste from being blown out of the shell, thus achieving a better dust removal effect. Secondly, the crushed asphalt waste enters the vibrating screening mechanism through the funnel 7. The vibration motor 14 is started, causing the asphalt waste on the vibrating plate 15 to vibrate. The crushed asphalt waste is screened through the first screen plate 16, the second screen plate 17 and the third screen plate 18. The dust residue remaining on the asphalt waste that falls onto the screen can be removed by vibration, and large pieces of asphalt that have not been crushed into finer asphalt slag can be screened out for secondary crushing, achieving a better screening effect.

[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A device for recycling asphalt waste in asphalt production, characterized in that, include: A base frame (1) is provided with a dust suppression mechanism fixedly connected to its upper surface. The dust suppression mechanism includes a fixed frame (8), a water tank (9) fixedly connected to the upper surface of the fixed frame (8), a water pump (10) fixedly connected to the upper surface of the fixed frame (8), a water pipe (11) fixedly connected to the output end of the water pump (10), and an atomizing nozzle (12) fixedly connected to one end of the water pipe (11). The upper surface of the base frame (1) is fixedly connected to a vibration screening mechanism, which includes a vibration device (13), a vibration plate (15) is fixedly connected to the inner side of the vibration device (13), a vibration motor (14) is fixedly connected to the lower surface of the vibration plate (15), and a first sieve plate (16), a second sieve plate (17) and a third sieve plate (18) are fixedly connected to the side surface of the vibration device (13).

2. The asphalt waste recycling device in asphalt production according to claim 1, characterized in that, The atomizing nozzle (12) is fixedly connected to the lower surface of the fixing frame (8). There are multiple sets of the atomizing nozzle (12), which are arranged symmetrically.

3. The asphalt waste recycling device in asphalt production according to claim 1, characterized in that, A crushing mechanism is fixedly connected to the upper surface of the base frame (1). The crushing mechanism includes a crushing box (2), and a servo motor (3) is fixedly connected to the side surface of the crushing box (2).

4. The asphalt waste recycling device in asphalt production according to claim 3, characterized in that, The output end of the servo motor (3) is fixedly connected to a first gear (4), and the side surface of the first gear (4) is meshed with a second gear (5).

5. The asphalt waste recycling device in asphalt production according to claim 3, characterized in that, The output end of the servo motor (3) is fixedly connected to a crushing roller (6), and the lower surface of the crushing box (2) is fixedly connected to a funnel (7).

6. The asphalt waste recycling device in asphalt production according to claim 1, characterized in that, The inner surface of the vibrating plate (15) is inclined, and the vibrating motor (14) is fixedly connected to the lower surface of the vibrating plate (15) by screws.

7. The asphalt waste recycling device in asphalt production according to claim 1, characterized in that, The upper surfaces of the first sieve plate (16), the second sieve plate (17) and the third sieve plate (18) are fixedly connected with sieves of different aperture sizes.

8. The asphalt waste recycling device in asphalt production according to claim 1, characterized in that, The lower surface of the base frame (1) is fixedly connected to a support leg (20), and the lower surface of the support leg (20) is fixedly connected to a caster wheel (19).

Citation Information

Patent Citations

  • Asphalt pavement waste recycling device

    CN217473750U