Energy-saving soft water cleaning wastewater recycling integrated device for cigarette factory

Abstract

The utility model provides an energy-saving soft water cleaning wastewater recycling integrated device for a cigarette factory, which belongs to the technical field of water treatment and comprises a soaking pool, a hose communicated with an inner cavity of the soaking pool, a hard tube communicated with the other end of the hose and a spray head communicated with the other end of the hard tube. And the circulating mechanism comprises a mounting box fixedly connected to the outer surface of the soaking pool and a servo motor adaptively mounted on the outer side of the mounting box. According to the utility model, through the cooperation of all parts in the cleaning mechanism and the circulating mechanism, not only can the cigarette equipment be soaked, but also the non-soaked part of the equipment can be sprayed by using soft water in the soaking pool, and the spraying range of the spraying head can be expanded through a single driving source, so that the cleaning efficiency is improved. Therefore, each part of the cigarette equipment is ensured to be effectively cleaned, so that the effects of reducing the consumption of soft water and improving the utilization rate of the soft water are achieved while the uniformity and thoroughness of cleaning are further improved.

Description

Technical Field

[0001] This utility model belongs to the field of water treatment technology, specifically relating to an integrated device for recycling energy-saving soft water cleaning wastewater from a cigarette factory. Background Technology

[0002] During the cigarette production process, various machines and equipment, such as shredders, cigarette making machines, and packaging machines, accumulate tobacco dust, oil stains, and other impurities. Using soft water cleaning devices in cigarette factories can more effectively remove dirt, reduce scale formation, protect equipment from corrosion and scaling caused by hard water, and extend the service life of the equipment.

[0003] Existing soft water cleaning devices for cigarette factories typically clean cigarette equipment by soaking or spraying. While this method can utilize the low mineral content of soft water to dissolve and soften attached dirt, the method of cleaning by soaking alone is relatively simple. This may result in tobacco dust, oil stains, and other impurities remaining on the parts of the cigarette equipment that are not soaked. Furthermore, the wastewater is usually discharged directly after soaking, leading to poor soft water utilization and further waste of resources. Utility Model Content

[0004] The purpose of this invention is to provide an integrated device for recycling soft water cleaning wastewater in cigarette factories, aiming to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An integrated device for recycling wastewater from soft water cleaning in a cigarette factory includes a cleaning mechanism, comprising a soaking tank, a flexible tube connected to the inner cavity of the soaking tank, a rigid pipe connected to the other end of the flexible tube, and a spray head connected to the other end of the rigid pipe.

[0007] The circulation mechanism includes a mounting box fixedly connected to the outer surface of the soaking tank, a servo motor adapted to be installed on the outside of the mounting box, a connecting rod fixedly installed on the output end of the servo motor via a coupling, a connecting plate fixedly connected to the through end of the connecting rod, rollers fixedly installed on the inner walls of both sides of the connecting plate via bearings, and a diffusion assembly disposed on the outside of the soaking tank and used in conjunction with the rigid pipe.

[0008] In a preferred embodiment of this utility model, the inner wall of the mounting box is fixedly connected to the outer surface of the hose, the outer surface of the connecting rod is in rotatable contact with the inner surface of the mounting box, and the outer surface of the roller is in sliding contact with the outer surface of the hose on the side away from the mounting box.

[0009] As a preferred embodiment of the present invention, the diffusion assembly includes a support frame disposed on the outside of the soaking pool, a first pulley fixedly sleeved on the outer surface of the connecting rod, a belt sleeved on the outer surface of the first pulley, and a second pulley fixedly sleeved on the inner surface of the other end of the belt.

[0010] As a preferred embodiment of the present invention, the diffusion assembly further includes a driven column fixedly connected to the inner surface of the second pulley, a reciprocating roller fixedly sleeved on the through end of the driven column, and a protrusion meshing with the outer surface of the reciprocating roller.

[0011] In a preferred embodiment of this utility model, the outer surface of the driven column is in rotatable contact with the inner surface of the support frame, and the through end of the driven column is fixedly installed on the inner wall of the support frame by a bearing.

[0012] As a preferred embodiment of the present invention, the diffusion assembly further includes a slider fixedly sleeved on the outer surface of the protrusion, a limiting groove opened at the bottom of the inner wall of the support frame and used in conjunction with the slider, and a fixing post fixedly connected to the end of the protrusion away from the reciprocating roller and used in conjunction with the rigid tube.

[0013] In a preferred embodiment of this utility model, the outer surface of the slider is in sliding contact with the inner wall of the limiting groove, and the outer surface of the fixing column is fixedly connected to the outer surface of the rigid tube.

[0014] Compared with the prior art, the beneficial effects of this utility model are: through the coordinated cooperation of various components in the cleaning mechanism and the circulation mechanism, it is possible not only to spray the un-soaked parts of the equipment with soft water in the soaking tank while soaking the cigarette equipment, but also to expand the spraying range of the spray head through a single drive source, ensuring that all parts of the cigarette equipment are effectively cleaned, thereby further improving the uniformity and thoroughness of cleaning while reducing the consumption of soft water and improving the utilization rate of soft water. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the mounting box in this utility model;

[0018] Figure 3 This is another perspective view of the overall utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the local structure at point A;

[0020] Figure 5 This utility model Figure 3 A magnified view of the local structure at point B.

[0021] In the diagram: 100, cleaning mechanism; 101, soaking tank; 102, hose; 103, rigid pipe; 104, spray head; 200, circulation mechanism; 201, mounting box; 202, servo motor; 203, connecting rod; 204, connecting plate; 205, roller; 206, diffusion assembly; 206a, support frame; 206b, first pulley; 206c, belt; 206d, second pulley; 206e, driven column; 206f, reciprocating roller; 206g, protrusion; 206h, slider; 206i, limiting groove; 206j, fixed column. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example

[0026] Reference Figures 1 to 5 This embodiment of the present invention provides an integrated device for recycling wastewater from a cigarette factory using energy-saving soft water cleaning. It can achieve the effect of spraying and cleaning the un-soaked parts of the cigarette equipment with soft water in the soaking tank 101 while soaking the cigarette equipment.

[0027] The cleaning mechanism 100 includes a soaking tank 101, a flexible hose 102 communicating with the inner cavity of the soaking tank 101, a rigid pipe 103 communicating with the other end of the flexible hose 102, and a spray head 104 communicating with the other end of the rigid pipe 103.

[0028] It should be noted that the soaking tank 101 is used to hold soft water and the cigarette equipment to be cleaned. Through the cooperation of the flexible hose 102 and the rigid pipe 103, the spray head 104 can be connected to the inner cavity of the soaking tank 101, so that the soaking tank 101 can use the soft water in the soaking tank 101 to spray and clean the parts of the cigarette equipment that have not been soaked.

[0029] The circulation mechanism 200 includes a mounting box 201 fixedly connected to the outer surface of the soaking pool 101, a servo motor 202 adapted to be installed on the outside of the mounting box 201, a connecting rod 203 fixedly installed on the output end of the servo motor 202 via a coupling, a connecting plate 204 fixedly connected to the through end of the connecting rod 203, rollers 205 fixedly installed on the inner walls of both sides of the connecting plate 204 via bearings, and a diffusion assembly 206 disposed on the outside of the soaking pool 101 and used in conjunction with the rigid tube 103.

[0030] It should be noted that when the connecting disc 204 drives the roller 205 to roll along the hose 102, the soft water in the hose 102 is pushed forward by the squeezing and releasing of the roller 205 on the hose 102. When the roller 205 squeezes the hose 102, the soft water in the hose 102 is pushed forward. When the roller 205 is removed, the hose 102 returns to its original state, and new soft water is drawn from the soaking tank 101. The soft water is then sprayed through the rigid pipe 103 and the spray head 104 to the top of the cigarette equipment and flows back to the soaking tank 101.

[0031] Specifically, the inner wall of the mounting box 201 is fixedly connected to the outer surface of the hose 102, the outer surface of the connecting rod 203 is in rotatable contact with the inner surface of the mounting box 201, and the outer surface of the roller 205 is in sliding contact with the outer surface of the hose 102 on the side away from the mounting box 201.

[0032] Furthermore, the diffusion assembly 206 includes a support frame 206a disposed on the outside of the soaking pool 101, a first pulley 206b fixedly sleeved on the outer surface of the connecting rod 203, a belt 206c sleeved on the outer surface of the first pulley 206b, and a second pulley 206d fixedly sleeved on the inner surface of the other end of the belt 206c.

[0033] Preferably, the diffusion assembly 206 further includes a driven post 206e fixedly connected to the inner surface of the second pulley 206d, a reciprocating roller 206f fixedly sleeved on the through end of the driven post 206e, and a protrusion 206g meshing with the outer surface of the reciprocating roller 206f.

[0034] It should be noted that the outer surface of the driven column 206e is in rotatable contact with the inner surface of the support frame 206a, and the through end of the driven column 206e is fixedly installed on the inner wall of the support frame 206a by a bearing.

[0035] Furthermore, the diffusion assembly 206 also includes a slider 206h fixedly sleeved on the outer surface of the protrusion 206g, a limiting groove 206i opened at the bottom of the inner wall of the support frame 206a and used in conjunction with the slider 206h, and a fixing post 206j fixedly connected to the end of the protrusion 206g away from the reciprocating roller 206f and used in conjunction with the rigid tube 103.

[0036] It should be further explained that by limiting the slider 206h through the limiting groove 206i, the reciprocating roller 206f can rotate to drive the protrusion 206g and the slider 206h to reciprocate linearly. Then, through the cooperation of the protrusion 206g and the fixed column 206j, the spray head 104 is driven to reciprocate linearly.

[0037] Specifically, the outer surface of the slider 206h slides in contact with the inner wall of the limiting groove 206i, and the outer surface of the fixed column 206j is fixedly connected to the outer surface of the rigid tube 103.

[0038] In use, the cigarette equipment is placed in the soaking tank 101, and the servo motor 202 is turned on to drive the connecting rod 203 to rotate. The connecting rod 203 drives the connecting plate 204 and the first pulley 206b to rotate synchronously. The connecting plate 204 drives the roller 205 to roll along the hose 102, so that the roller 205 squeezes and releases the hose 102 to push the soft water in the hose 102 forward. When the roller 205 squeezes the hose 102, the soft water in the hose 102 is pushed forward. When the roller 205 is removed, the hose 102 returns to its original state and draws in new soft water from the soaking tank 101. The soft water is then sprayed through the rigid pipe 103 and the spray head 104 to the top of the cigarette equipment and flows back to the soaking tank 101. This achieves the effect of spraying and cleaning the unsoaked parts of the cigarette equipment with the soft water in the soaking tank 101 while soaking the cigarette equipment.

[0039] The first pulley 206b, in conjunction with the belt 206c, drives the second pulley 206d to rotate. The second pulley 206d then drives the driven column 206e and the reciprocating roller 206f to rotate synchronously. The limiting groove 206i limits the slider 206h, causing the reciprocating roller 206f to rotate and drive the protrusion 206g and the slider 206h to move back and forth linearly. The protrusion 206g, in conjunction with the fixed column 206j, drives the spray head 104 to move back and forth linearly, thereby expanding the spray angle of the spray head 104.

[0040] In summary, through the coordinated operation of the components in the cleaning mechanism 100 and the circulation mechanism 200, not only can the soft water in the soaking tank 101 be used to spray the unsoaked parts of the cigarette equipment while it is being soaked, but the spraying range of the spray head 104 can also be expanded through a single drive source, ensuring that all parts of the cigarette equipment are effectively cleaned. This achieves the effect of further improving the uniformity and thoroughness of cleaning while reducing the consumption of soft water and improving the utilization rate of soft water.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An integrated device for recycling soft water cleaning wastewater in a cigarette factory, characterized in that: include, The cleaning mechanism (100) includes a soaking tank (101), a flexible hose (102) communicating with the inner cavity of the soaking tank (101), a rigid pipe (103) communicating with the other end of the flexible hose (102), and a spray head (104) communicating with the other end of the rigid pipe (103). The circulation mechanism (200) includes a mounting box (201) fixedly connected to the outer surface of the soaking pool (101), a servo motor (202) adapted to be installed on the outside of the mounting box (201), a connecting rod (203) fixedly installed on the output end of the servo motor (202) via a coupling, a connecting plate (204) fixedly connected to the through end of the connecting rod (203), rollers (205) fixedly installed on the inner walls of both sides of the connecting plate (204) via bearings, and a diffusion assembly (206) disposed on the outside of the soaking pool (101) and used in conjunction with the rigid pipe (103).

2. The integrated device for recycling soft water cleaning wastewater in a cigarette factory according to claim 1, characterized in that: The inner wall of the mounting box (201) is fixedly connected to the outer surface of the hose (102), the outer surface of the connecting rod (203) is in rotatable contact with the inner surface of the mounting box (201), and the outer surface of the roller (205) is in sliding contact with the outer surface of the hose (102) on the side away from the mounting box (201).

3. The integrated device for recycling soft water cleaning wastewater in a cigarette factory according to claim 2, characterized in that: The diffusion assembly (206) includes a support frame (206a) disposed on the outside of the soaking pool (101), a first pulley (206b) fixedly sleeved on the outer surface of the connecting rod (203), a belt (206c) sleeved on the outer surface of the first pulley (206b), and a second pulley (206d) fixedly sleeved on the inner surface of the other end of the belt (206c).

4. The integrated device for recycling soft water cleaning wastewater in a cigarette factory according to claim 3, characterized in that: The diffusion assembly (206) further includes a driven post (206e) fixedly connected to the inner surface of the second pulley (206d), a reciprocating roller (206f) fixedly sleeved on the through end of the driven post (206e), and a protrusion (206g) meshing with the outer surface of the reciprocating roller (206f).

5. The integrated device for recycling soft water cleaning wastewater in a cigarette factory according to claim 4, characterized in that: The outer surface of the driven column (206e) is in rotatable contact with the inner surface of the support frame (206a), and the through end of the driven column (206e) is fixedly installed on the inner wall of the support frame (206a) by a bearing.

6. The integrated device for recycling soft water cleaning wastewater in a cigarette factory according to claim 5, characterized in that: The diffusion assembly (206) further includes a slider (206h) fixedly sleeved on the outer surface of the protrusion (206g), a limiting groove (206i) opened at the bottom of the inner wall of the support frame (206a) and used in conjunction with the slider (206h), and a fixing post (206j) fixedly connected to the end of the protrusion (206g) away from the reciprocating roller (206f) and used in conjunction with the rigid tube (103).

7. The integrated device for recycling soft water cleaning wastewater in a cigarette factory according to claim 6, characterized in that: The outer surface of the slider (206h) slides in contact with the inner wall of the limiting groove (206i), and the outer surface of the fixed column (206j) is fixedly connected to the outer surface of the rigid tube (103).

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