Dye vat cleaning device for spinning
By designing an automated dyeing vat cleaning device, the problem of low efficiency in manual brushing was solved, enabling rapid and comprehensive cleaning of the dyeing vat, improving cleaning efficiency and cleanliness, and reducing labor costs.
Patent Information
- Application Number
- CN202422888568.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing technologies, dyeing vat cleaning mainly relies on manual brushing, which is inefficient and difficult to clean large dyeing vats, increasing the workload.
An automated dyeing vat cleaning device is designed, comprising a drive unit, a cleaning component, a moving device, a guiding device, and a clamping device. The drive unit drives the cleaning component to clean inside the dyeing vat, the moving device and the guiding device ensure stability, and the clamping device ensures the dyeing vat is firmly held.
It achieves rapid and comprehensive cleaning of the dye vat, improves cleaning efficiency and cleanliness, and reduces labor costs.
Smart Images

Figure CN223475851U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile technology, and in particular to a dyeing vat cleaning device for textiles. Background Technology
[0002] A dyeing vat is a container used to hold dye liquor and to immerse the fabric being dyed. The dye liquor in a dyeing vat can be used multiple times, but there is a limit to the number of uses. When the upper limit of use is reached, the dye liquor in the dyeing vat needs to be drained and replaced with new dye liquor. Before replacing the dye liquor, the dyeing vat needs to be cleaned to remove any remaining impurities.
[0003] Currently, most dyeing vats are cleaned manually, requiring hand-held cleaning brushes to scrub the inside of the vat. This method is slow, and it greatly increases the workload when dealing with large or deep dyeing vats. Utility Model Content
[0004] The purpose of this invention is to provide a textile dyeing vat cleaning device to solve the problems mentioned in the background art and facilitate its widespread application.
[0005] A textile dyeing vat cleaning device includes a base plate, a moving device on the base plate, a guiding device below the moving device, a clamping device on the moving device, a driving device on the side of the base plate, and a cleaning assembly below the driving device.
[0006] The driving device includes a driving frame fixedly mounted on the outer wall of the base plate, a driving cross plate fixedly mounted on the inner wall of the driving frame, a through hole opened on the driving cross plate, a driving cylinder symmetrically mounted on the driving cross plate, a driving fixing plate fixedly mounted on the piston rod of the driving cylinder, a driving motor fixedly mounted on the driving fixing plate, and a driving connecting plate fixedly mounted on the output end of the driving motor.
[0007] Furthermore, the cleaning assembly includes an adjusting sleeve fixedly disposed below the drive connecting plate. A cleaning adjusting motor is fixedly disposed inside the adjusting sleeve and on the outer wall of the drive connecting plate. The adjusting sleeve has a strip-shaped through hole in the circumferential direction. A cleaning adjusting drive rod is fixedly disposed on the output end of the cleaning adjusting motor. The end of the cleaning adjusting drive rod away from the output end of the cleaning adjusting motor is rotatably disposed on the inner wall of the adjusting sleeve. The cleaning adjusting drive rod has an adjusting thread one and an adjusting thread two. A lead screw nut pair one is threadedly connected to the adjusting thread one and the adjusting thread two. A lug one is circumferentially disposed on the outer wall of the lead screw nut pair one. A tensioning rod is movably disposed on the lug one. A lug two is movably disposed at the end of the tensioning rod away from the lug one through the strip-shaped through hole. A tensioning block is fixedly disposed at the end of the lug two away from the tensioning rod. A cleaning sponge is fixedly disposed on the outer wall of the tensioning block.
[0008] Furthermore, the moving device includes a first upright plate and a second upright plate symmetrically arranged on the base plate. A movable support plate is fixedly provided on the outer wall of the first upright plate. A movable motor is fixedly provided on the movable support plate. A movable threaded rod is fixedly provided on the output end of the movable motor. A screw nut pair is threadedly connected to the movable threaded rod. A movable connecting rod is fixedly provided on the screw nut pair. A dyeing vat placement plate is provided on the movable connecting rod.
[0009] Furthermore, the guiding device includes a guide groove one and a guide groove two symmetrically arranged below the dyeing vat placement plate, and a pair of guide wheels one and two are rotatably arranged within the guide groove one and guide groove two.
[0010] Furthermore, the clamping device includes a clamping connecting frame one and a clamping connecting frame two symmetrically arranged on the outer wall of the dyeing vat placement plate. A clamping bushing is fixedly provided on the inner wall of the clamping connecting frame one and the clamping connecting frame two. A clamping adjusting rod is inserted into the clamping bushing. An adjusting hole is provided on the clamping adjusting rod. An adjusting bolt is inserted into the clamping bushing. A clamping nut is threaded through the clamping bushing and the end of the clamping adjusting rod away from the clamping bushing is fixedly provided with a clamping plate.
[0011] Furthermore, the threads of the adjusting thread one and the adjusting thread two have opposite directions of rotation.
[0012] As an improvement, the beneficial effects of this utility model are as follows:
[0013] This invention relates to a textile dyeing vat cleaning device, which enables rapid and comprehensive cleaning of the dyeing vat. The ingenious combination of the drive device and cleaning components makes the cleaning process more flexible and efficient; the coordination of the moving device and guiding device ensures the stability and smoothness of the dyeing vat during the cleaning process; and the design of the clamping device guarantees a secure hold on the dyeing vat. This significantly improves cleaning efficiency and cleanliness while reducing labor costs. Attached Figure Description
[0014] Figure 1 This is an isometric A-view of a textile dyeing vat cleaning device according to the present invention;
[0015] Figure 2 This is an isometric B-view of a textile dyeing vat cleaning device according to the present invention;
[0016] Figure 3 This is an isometric C-view of a textile dyeing vat cleaning device according to the present invention;
[0017] Figure 4 For this utility model Figure 1 A magnified view of point A in the figure;
[0018] Figure 5 For this utility model Figure 2 Enlarged view of point B in the image;
[0019] Figure 6 For this utility model Figure 3 Enlarged view of point C in the image;
[0020] Reference table for attached figures:
[0021] 1. Base plate; 2. Moving device; 201. Vertical plate one; 202. Vertical plate two; 203. Moving support plate; 204. Moving motor; 205. Moving threaded rod; 206. Screw and nut pair two; 207. Moving connecting rod; 208. Dye vat placement plate; 3. Guiding device; 301. Guide groove one; 302. Guide groove two; 303. Guide wheel one; 304. Guide wheel two; 4. Clamping device; 401. Clamping connecting frame one; 402. Clamping connecting frame two; 403. Clamping bushing; 404. Clamping adjusting rod; 405. Adjusting hole; 406. Adjusting bolt; 407. Clamping... 408. Holding nut; 5. Clamping plate; 6. Drive unit; 501. Drive frame; 502. Drive cross plate; 503. Through hole; 504. Drive cylinder; 505. Drive fixing plate; 506. Drive motor; 507. Drive connecting plate; 6. Cleaning assembly; 601. Adjusting sleeve; 602. Cleaning adjustment motor; 603. Strip-shaped through hole; 604. Cleaning adjustment drive rod; 605. Adjusting thread one; 606. Adjusting thread two; 607. Screw and nut pair one; 608. Ear seat one; 609. Tensioning rod; 610. Ear seat two; 611. Tensioning block; 612. Cleaning sponge. Detailed Implementation
[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0023] To make the content of this utility model easier to understand, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Identical components are indicated by the same reference numerals.
[0024] according to Figures 1 to 6 As shown, a textile dyeing vat cleaning device includes a base plate 1, a moving device 2 on the base plate 1, a guiding device 3 below the moving device 2, a clamping device 4 on the moving device 2, a driving device 5 on the side of the base plate 1, and a cleaning assembly 6 below the driving device 5.
[0025] In this embodiment, guide groove 1 301 and guide groove 2 302 are installed below the dyeing vat placement plate 208. Guide wheel 1 303 and guide wheel 2 304 are installed in pairs in each guide groove to ensure that the dyeing vat placement plate 208 can slide smoothly without deviation during movement.
[0026] In this embodiment, clamping connecting frame one 401 and clamping connecting frame two 402 are symmetrically installed on the outer wall of the dyeing vat placement plate 208. A clamping bushing 403 is fixedly installed inside each clamping connecting frame, and a clamping adjusting rod 404 is inserted into the bushing. An adjusting hole 405 is pre-drilled on the clamping adjusting rod 404 to facilitate the subsequent installation of an adjusting bolt 406. The adjusting bolt 406 is passed through the clamping bushing 403 and threaded onto a clamping nut 407 to fix the position of the clamping adjusting rod 404. A clamping plate 408 is fixedly installed at the end of the clamping adjusting rod 404 for clamping the dyeing vat.
[0027] In this embodiment, a drive frame 501 is fixedly installed on the side of the base plate 1, and a drive cross plate 502 is installed on its inner wall. A through hole 503 is opened in the drive cross plate 502, and two symmetrical drive cylinders 504 are installed thereon. The piston rods of the drive cylinders 504 are connected to the drive fixing plate 505, and a drive motor 506 is fixedly installed on the drive fixing plate 505 to achieve vertical movement.
[0028] In this embodiment, an adjusting sleeve 601 is installed below the drive connecting plate 507, and a cleaning adjusting motor 602 is installed inside it. A strip-shaped through hole 603 is formed circumferentially on the adjusting sleeve 601 to allow the passage of the tensioning rod 609. The output end of the cleaning adjusting motor 602 is connected to a cleaning adjusting drive rod 604, which has two adjusting threads 605 and 606 with opposite directions of rotation. A lead screw nut pair 607 is installed on the threads, and an ear seat 608 is provided on its outer wall. The tensioning rod 609 is installed through the ear seat 608, and the other end of the tensioning rod 609 passes through the strip-shaped through hole 603 and connects to the ear seat 610. A tensioning block 611 is fixedly installed on the ear seat 610, and a cleaning sponge 612 is fixedly installed on the outer wall of the tensioning block 611.
[0029] The workflow of this embodiment is as follows: Start the moving motor 204. Through the cooperation of the moving threaded rod 205 and the lead screw nut pair 206, move the dyeing vat placement plate 208 to the appropriate position. Use the clamping plate 408 of the clamping device 4 to clamp the dyeing vat to be cleaned. Start the drive cylinder 504. Through the drive connecting plate 507, drive the cleaning assembly 6 to descend into the dyeing vat. As needed, start the cleaning adjustment motor 602. Adjust the width and density of the cleaning sponge 612 by adjusting the first adjusting thread 605 and the second adjusting thread 606 to adapt to the shape of the inner wall of the dyeing vat. Start the cleaning function of the cleaning assembly 6 to clean the inner wall of the dyeing vat. During the cleaning process, the position and force of the cleaning sponge 612 can be adjusted as needed. After cleaning, turn off all motors and cylinders, lift the cleaning assembly 6 to its original position, release the clamping device 4, and remove the cleaned dyeing vat.
[0030] The above are merely preferred embodiments of this utility model patent and are not intended to limit this utility model patent. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.
Claims
1. A textile dyeing vat cleaning device, comprising a base plate (1), characterized in that, The base plate (1) is provided with a moving device (2), the moving device (2) is provided with a guide device (3) below it, the moving device (2) is provided with a clamping device (4) on it, the base plate (1) is provided with a driving device (5) on its side, and the driving device (5) is provided with a cleaning assembly (6) below it. The driving device (5) includes a driving frame (501) fixedly mounted on the outer wall of the base plate (1), a driving cross plate (502) fixedly mounted on the inner wall of the driving frame (501), a through hole (503) opened on the driving cross plate (502), driving cylinders (504) symmetrically mounted on the driving cross plate (502), a driving fixing plate (505) fixedly mounted on the piston rod of the driving cylinder (504), a driving motor (506) fixedly mounted on the driving fixing plate (505), and a driving connecting plate (507) fixedly mounted on the output end of the driving motor (506).
2. The textile dyeing vat cleaning device according to claim 1, characterized in that, The cleaning assembly (6) includes an adjusting sleeve (601) fixedly disposed below the drive connecting plate (507). A cleaning adjusting motor (602) is fixedly disposed inside the adjusting sleeve (601) and on the outer wall of the drive connecting plate (507). The adjusting sleeve (601) has a strip-shaped through hole (603) circumferentially disposed. A cleaning adjusting drive rod (604) is fixedly disposed on the output end of the cleaning adjusting motor (602). The end of the cleaning adjusting drive rod (604) away from the output end of the cleaning adjusting motor (602) is rotatably disposed on the inner wall of the adjusting sleeve (601). An adjusting thread (605) is provided on the cleaning adjusting drive rod (604). The first adjustment thread (605) and the second adjustment thread (606) are threaded together with a first lead screw nut pair (607). The first lead screw nut pair (607) is provided with a first ear seat (608) circumferentially on the outer wall of the first ear seat (608). A tensioning rod (609) is movably provided on the first ear seat (608). The end of the tensioning rod (609) away from the first ear seat (608) passes through the strip-shaped through hole (603) and is movably provided with a second ear seat (610). A tensioning block (611) is fixedly provided on the end of the second ear seat (610) away from the tensioning rod (609). A cleaning sponge (612) is fixedly provided on the outer wall of the tensioning block (611).
3. The textile dyeing vat cleaning device according to claim 2, characterized in that, The moving device (2) includes a first upright plate (201) and a second upright plate (202) symmetrically arranged on the base plate (1). A movable support plate (203) is fixedly provided on the outer wall of the first upright plate (201). A movable motor (204) is fixedly provided on the movable support plate (203). A movable threaded rod (205) is fixedly provided on the output end of the movable motor (204). A screw nut pair (206) is threadedly connected to the movable threaded rod (205). A movable connecting rod (207) is fixedly provided on the screw nut pair (206). A dyeing vat placement plate (208) is provided on the movable connecting rod (207).
4. A textile dyeing vat cleaning device according to claim 3, characterized in that, The guiding device (3) includes a guide groove 1 (301) and a guide groove 2 (302) symmetrically arranged below the dyeing vat placement plate (208). A pair of guide wheels 1 (303) and guide wheels 2 (304) are rotatably arranged in the guide groove 1 (301) and guide groove 2 (302).
5. A textile dyeing vat cleaning device according to claim 4, characterized in that, The clamping device (4) includes a clamping connecting frame one (401) and a clamping connecting frame two (402) symmetrically arranged on the outer wall of the dyeing vat placement plate (208). A clamping bushing (403) is fixedly provided on the inner wall of the clamping connecting frame one (401) and the clamping connecting frame two (402). A clamping adjusting rod (404) is inserted into the clamping bushing (403). An adjusting hole (405) is opened on the clamping adjusting rod (404). An adjusting bolt (406) is inserted into the clamping bushing (403). The adjusting bolt (406) passes through the clamping bushing (403) and is threadedly connected to a clamping nut (407). A clamping plate (408) is fixedly provided at the end of the clamping adjusting rod (404) away from the clamping bushing (403).
6. A textile dyeing vat cleaning device according to claim 2, characterized in that, The threads of the adjusting thread one (605) and the adjusting thread two (606) have opposite directions of rotation.