Sand casting device for casting part machining
By designing an automatic leveling device and positioning mechanism, the problem of manually scraping excess sand from the top layer of the sand box in existing sand-making equipment has been solved, achieving efficient and flexible sand mold shaping that can adapt to sand boxes of different sizes.
Patent Information
- Application Number
- CN202423020409.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing sand casting equipment for processing castings requires manual operation when scraping off excess sand from the top layer of the sand box, which increases the number of operation steps, is time-consuming and labor-intensive, and affects the efficiency of sand mold making.
A sand-turning device for casting processing was designed, comprising a leveling device, a perforated plate, a motor, a perforated rod, a scraper, and an adjusting device. After the sand box is leveled by a hydraulic plate, the motor drives the scraper to automatically scrape off excess sand. The height of the scraper is positioned by a screw and a screw hole ring to adapt to sand boxes of different sizes.
It reduces the steps and time required to scrape off excess sand from the top layer of the sand box, improves the efficiency and flexibility of leveling, adapts to various sand box sizes, and enhances the efficiency of sand mold making.
Smart Images
Figure CN223476261U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of sand casting equipment, specifically a sand casting device for processing castings. Background Technology
[0002] In sand casting, the lower half of the mold is first placed on a flat plate, and the sand box is filled with molding sand, which is then compacted and leveled. After the lower mold is completed, the sand mold is rotated 180 degrees, the upper half is placed, a separating agent is sprinkled, the upper sand box is placed, molding sand is filled, compacted, and leveled, and the upper sand box is rotated 180 degrees. The upper and lower half molds are then removed separately, and the upper mold is rotated 180 degrees to be put together with the lower mold. The sand mold is now complete and ready for pouring. This process is commonly known as sand casting.
[0003] Existing sand casting equipment for processing castings typically involves placing a sand box on a workbench, filling the sand box, and then using a hydraulic plate above the machine to flatten the sand inside. Finally, excess sand on the top layer of the sand box is manually scraped off using tools to achieve the sand mold shaping.
[0004] However, in actual use, after the sand inside the sand box is flattened, the excess sand still needs to be scraped off manually with tools, which increases the number of steps for personnel. This makes it time-consuming and laborious for personnel to scrape the top layer of the sand box, affecting the efficiency of sand mold making. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] In order to overcome the above-mentioned defects of the prior art, this utility model provides a sand-turning device for casting processing, which solves the problem that after the sand inside the sand box is flattened, the excess sand still needs to be scraped off by manual operation tools, which increases the number of operation steps for personnel, making it time-consuming and laborious for personnel to scrape the top layer of the sand box, thus affecting the efficiency of sand mold making.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a sand-casting device for processing castings, comprising a machine body, a worktable provided on one side of the machine body, a hydraulic plate provided on one side of the machine body, a leveling device provided on one side of the machine body, the leveling device comprising a perforated plate, an adjusting device provided between the perforated plate and the machine body, a motor fixedly connected to one side of the perforated plate, a perforated rod fixedly connected to the output end of the motor, a round rod slidably connected to the inner wall of the perforated rod, a spring sleeved on the surface of the round rod, one end of the spring fixedly connected to the round rod, the other end of the spring fixedly connected to the perforated rod, and a scraper fixedly connected to one side of the round rod.
[0009] As a further embodiment of this utility model: a baffle is fixedly connected to one side of the scraper, and the cross-section of the baffle is arc-shaped.
[0010] As a further embodiment of this utility model: a screw is fixedly connected to the side of the circular hole rod near the circular rod, a circular hole pressure plate is sleeved on the surface of the screw, and a screw hole ring is threadedly connected to the surface of the screw, the surface of the screw hole ring being larger than the inner wall of the circular hole pressure plate.
[0011] As a further embodiment of this utility model: a positioning block is fixedly connected to one side of the round rod, and the surface size and shape of the positioning block are adapted to the inner wall size and shape of the round hole pressure plate.
[0012] As a further embodiment of this utility model: the adjustment device includes a rectangular frame, which is fixedly connected to the machine body. A bolt is provided inside the rectangular frame. A screw hole block is fixedly connected to one side of the circular hole plate. The surface of the screw hole block is slidably connected to the inner wall of the rectangular frame. The surface of the bolt is threadedly connected to the inner wall of the screw hole block.
[0013] As a further embodiment of this utility model: one end of the bolt is fixedly connected to a screw block, and the surface of the screw block is provided with multiple grooves.
[0014] As a further embodiment of this utility model: a limiting block is fixedly connected to the inner wall of the rectangular frame, a limiting groove is formed on one side of the screw hole block, and the surface of the limiting block is slidably connected to the inner wall of the limiting groove.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. The sand-turning device for casting processing can move along the top surface of the sand box and scrape off excess sand by setting a leveling device, which reduces the operation steps and time consumed in scraping off excess sand on the top surface of the sand box and improves the leveling efficiency of the sand box.
[0018] 2. The sand-turning device for processing castings can position the height of the scraper by setting a round hole pressure plate, screw and screw hole ring, so that the scraper can be fixed in a designated position and cannot move, which makes it convenient to control the leveling height of the sand box.
[0019] 3. The sand-scraping device for casting processing, by setting an adjustment device, allows the leveling device to be adapted to various sand boxes of different sizes for leveling operations, thereby improving the flexibility and practicality of the leveling device. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 2 This utility model Figure 1 A partial structural diagram;
[0022] Figure 3 This is a schematic diagram of the scraper structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the rectangular frame structure of this utility model.
[0024] In the diagram: 1. Machine body; 2. Workbench; 3. Hydraulic plate; 4. Scraping device; 41. Hole plate; 42. Motor; 43. Hole rod; 44. Round rod; 45. Spring; 46. Scraper; 47. Baffle; 48. Screw; 49. Hole pressure plate; 410. Screw ring; 411. Positioning block; 5. Adjusting device; 51. Rectangular frame; 52. Bolt; 53. Tightening block; 54. Limiting block; 55. Screw block; 56. Limiting groove. Detailed Implementation
[0025] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0026] like Figure 1-4 As shown, this utility model provides a technical solution: a sand-casting device for processing castings, including a body 1, a worktable 2 on one side of the body 1, a hydraulic plate 3 on one side of the body 1, and a leveling device 4 on one side of the body 1. The leveling device 4 includes a perforated plate 41, an adjusting device 5 between the perforated plate 41 and the body 1, a motor 42 fixedly connected to one side of the perforated plate 41, a perforated rod 43 fixedly connected to the output end of the motor 42, a round rod 44 slidably connected to the inner wall of the perforated rod 43, a spring 45 sleeved on the surface of the round rod 44, one end of the spring 45 fixedly connected to the round rod 44, and the other end of the spring 45 fixedly connected to the perforated rod 43. A scraper 46 is fixedly connected to one side. By setting a leveling device 4, after the hydraulic plate 3 flattens the sand inside the sand box, the motor 42 is started, which drives the round hole rod 43 to rotate, which in turn drives the round rod 44 to rotate, which in turn drives the scraper 46 to rotate. When the scraper 46 rotates to the position where it is in contact with the top layer of the sand box, under the extension and contraction of the spring 45, the scraper 46 can move up and down and come into contact with the surface of the top layer of the box. The scraper 46 slides against the surface of the top layer of the sand box and scrapes off the excess sand, thereby completing the leveling of the top layer of the sand box. This reduces the number of steps and time required to remove excess sand from the top layer of the sand box and improves the leveling efficiency of the sand box.
[0027] Specifically, such as Figure 2 and Figure 3As shown, a baffle 47 is fixedly connected to one side of the scraper 46. The cross-section of the baffle 47 is arc-shaped. By setting the baffle 47, the scraped sand can be intercepted, reducing the occurrence of scraped sand rolling over the surface of the scraper 46. A screw 48 is fixedly connected to the side of the round rod 43 near the round rod 44. A round hole pressure plate 49 is fitted on the surface of the screw 48. A threaded hole ring 410 is threaded onto the surface of the screw 48. The surface of the threaded hole ring 410 is larger than the inner wall of the round hole pressure plate 49. By setting the round hole pressure plate 49, the round hole pressure plate 49 is first fitted onto the surface of the screw 48 and fits against the round rod 44. At this time, the threaded hole ring 410 is manually rotated so that the threaded hole ring 410 moves along the surface of the screw 48. The downward movement causes the screw ring 410 to press and limit the round rod 44 through the round hole pressure plate 49, which in turn causes the round rod 44 to move the scraper 46 up and down, thereby achieving the positioning of the scraper 46 height. This allows the scraper 46 to be fixed in a designated position, making it easier to control the leveling height. A positioning block 411 is fixedly connected to one side of the round rod 44. The surface size and shape of the positioning block 411 are adapted to the size and shape of the inner wall of the round hole pressure plate 49. By setting the positioning block 411, it can enter the interior of the round hole pressure plate 49 to assist in limiting its movement, reducing the possibility of the round hole pressure plate 49 rotating or shaking during the pressing process of the screw ring 410.
[0028] Specifically, such as Figure 2 and Figure 4 As shown, the adjustment device 5 includes a rectangular frame 51, which is fixedly connected to the machine body 1. A bolt 52 is provided inside the rectangular frame 51. A screw hole block 55 is fixedly connected to one side of the circular hole plate 41. The surface of the screw hole block 55 is slidably connected to the inner wall of the rectangular frame 51. The surface of the bolt 52 is threadedly connected to the inner wall of the screw hole block 55. By setting the adjustment device 5, the circular hole plate 41 is first manually moved, so that the circular hole plate 41 drives the screw hole block 55 to move up and down along the inside of the rectangular frame 51. When the screw hole block 55 moves to the position where the inner wall coincides with the inner wall of any hole on the rectangular frame 51, the bolt 52 is manually rotated, so that the bolt 52 rotates into the position of the hole on the rectangular frame 51 and the inside of the screw hole block 55, fixing the position of the screw hole block 55 and the circular hole plate 41. This completes the height adjustment of the leveling device 4, so that the leveling device 4 can be adapted to various sand boxes of different sizes for leveling operations, improving the flexibility and practicality of the leveling device 4.
[0029] Specifically, such as Figure 2 and Figure 4As shown, a screw block 53 is fixedly connected to one end of the bolt 52. The surface of the screw block 53 has multiple grooves. By setting the screw block 53, the contact area of the bolt 52 can be increased, allowing personnel to quickly rotate the bolt 52 by manually rotating the screw block 53, thus improving the convenience of manually rotating the bolt 52. A limit block 54 is fixedly connected to the inner wall of the rectangular frame 51. A limit groove 56 is opened on one side of the screw hole block 55. The surface of the limit block 54 is slidably connected to the inner wall of the limit groove 56. By setting the limit block 54 and the limit groove 56, the limit block 54 can be located inside the limit groove 56 to assist in limiting the screw hole block 55, reducing the shaking of the screw hole block 55 when it moves along the inside of the rectangular frame 51, and improving the stability of the screw hole block 55.
[0030] The working principle of this utility model is as follows:
[0031] S1. First, manually move the circular hole plate 41 so that the circular hole plate 41 drives the screw hole block 55 to move up and down along the inside of the rectangular frame 51. When the screw hole block 55 moves to the position where the inner wall coincides with the inner wall of any hole on the rectangular frame 51, manually rotate the screw block 53 so that the screw block 53 drives the bolt 52 to rotate, so that the bolt 52 rotates into the position of the hole on the rectangular frame 51 and the inside of the screw hole block 55 to fix the position of the screw hole block 55 and the circular hole plate 41, thereby completing the height adjustment of the scraping device 4.
[0032] S2. At this time, place the sand box on the workbench 2, and then fill the sand box. Use the hydraulic plate 3 above the machine body 1 to flatten the sand inside the sand box. At this time, start the motor 42, so that the motor 42 drives the round hole rod 43 to rotate, so that the round hole rod 43 drives the round rod 44 to rotate, so that the round rod 44 drives the scraper 46 to rotate. When the scraper 46 rotates to the position of contacting the top layer of the sand box, under the extension and contraction of the spring 45, the scraper 46 can move up and down and contact the surface of the top layer of the box. The scraper 46 slides against the surface of the top layer of the sand box and scrapes off the excess sand, thereby completing the flattening of the top layer of the sand box and achieving the shaping of the sand mold.
[0033] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0034] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.
Claims
1. A sand casting device for processing castings, comprising a body (1), characterized in that: A workbench (2) is provided on one side of the machine body (1), a hydraulic plate (3) is provided on one side of the machine body (1), a leveling device (4) is provided on one side of the machine body (1), the leveling device (4) includes a circular hole plate (41), an adjustment device (5) is provided between the circular hole plate (41) and the machine body (1), a motor (42) is fixedly connected to one side of the circular hole plate (41), a circular hole rod (43) is fixedly connected to the output end of the motor (42), a circular rod (44) is slidably connected to the inner wall of the circular hole rod (43), a spring (45) is sleeved on the surface of the circular rod (44), one end of the spring (45) is fixedly connected to the circular rod (44), the other end of the spring (45) is fixedly connected to the circular hole rod (43), and a scraper (46) is fixedly connected to one side of the circular rod (44).
2. The sand-casting device for processing castings according to claim 1, characterized in that: A baffle (47) is fixedly connected to one side of the scraper (46), and the cross-section of the baffle (47) is arc-shaped.
3. The sand-casting device for processing castings according to claim 1, characterized in that: A screw (48) is fixedly connected to the side of the round rod (44) near the round rod (44). A round hole pressure plate (49) is sleeved on the surface of the screw (48). A screw hole ring (410) is threadedly connected to the surface of the screw (48). The surface of the screw hole ring (410) is larger than the inner wall of the round hole pressure plate (49).
4. The sand-casting device for processing castings according to claim 3, characterized in that: A positioning block (411) is fixedly connected to one side of the round rod (44), and the surface size and shape of the positioning block (411) are adapted to the size and shape of the inner wall of the round hole pressure plate (49).
5. The sand-casting device for processing castings according to claim 1, characterized in that: The adjustment device (5) includes a rectangular frame (51), which is fixedly connected to the body (1). The rectangular frame (51) is provided with bolts (52) inside. A screw hole block (55) is fixedly connected to one side of the circular hole plate (41). The surface of the screw hole block (55) is slidably connected to the inner wall of the rectangular frame (51), and the surface of the bolt (52) is threadedly connected to the inner wall of the screw hole block (55).
6. The sand-casting device for processing castings according to claim 5, characterized in that: One end of the bolt (52) is fixedly connected to a screw block (53), and the surface of the screw block (53) is provided with multiple grooves.
7. The sand-casting device for processing castings according to claim 5, characterized in that: The inner wall of the rectangular frame (51) is fixedly connected to a limiting block (54), and a limiting groove (56) is opened on one side of the screw hole block (55). The surface of the limiting block (54) is slidably connected to the inner wall of the limiting groove (56).