Shearing device for copper-nickel welding material processing

By designing a shearing device for processing copper-nickel welding materials, the length of the welding materials can be adjusted using a distance adjustment and material placement mechanism, and combined with a hydraulic rod shearing blade, multiple sets of welding materials can be sheared simultaneously, solving the problem of low efficiency in single shearing and improving production efficiency.

CN223476446UActive Publication Date: 2025-10-28ZHEJIANG SMIKE WELDING TECH CO LTD
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Patent Information

Application Number
CN202423003548.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-28
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In current copper-nickel welding material processing, only one set of welding material can be produced per shearing operation, which is inefficient.

Method used

Design a shearing device for processing copper-nickel welding materials, including a distance adjustment mechanism, a material placement mechanism, and a shearing mechanism. The distance between the fixed seat, the movable seat, and the material placement plate is adjusted by an electric telescopic rod, and the shearing blade is driven by a hydraulic rod to achieve simultaneous shearing of multiple sets of welding materials.

Benefits of technology

It improves the production efficiency of welding materials, enabling the simultaneous cutting of multiple sets of welding materials, thus enhancing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of welding material processing equipment, and particularly relates to a shearing device for copper-nickel welding material processing, which comprises a machine body component and a shearing component arranged on the machine body component, the shearing assembly comprises a distance adjusting mechanism installed on the machine body assembly, a material containing mechanism arranged on the distance adjusting mechanism and a shearing mechanism arranged on the side of the material containing mechanism. The distance adjusting mechanism comprises a discharging groove formed in the middle of the machine body assembly and a fixing base fixed to the middle of the discharging groove. Through the shearing assembly, the distance between the fixed base and the movable base can be adjusted through the first electric telescopic rod, meanwhile, the distance between the material containing plates is adjusted through the second electric telescopic rod, and therefore the lengths of welding rods on the inner sides and the outer sides of the material containing plates are adjusted according to needs; and then the shearing knife below the hydraulic rod is used for shearing the welding rod raw material at the shearing groove, six groups of welding materials can be sheared at the same time through the three groups of shearing assemblies, and the production efficiency of the welding materials is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding material processing equipment, specifically a shearing device for processing copper-nickel welding materials. Background Technology

[0002] Welding materials refer to the general term for materials consumed during welding, such as welding rods, welding wires, metal powders, fluxes, and gases. The welding industry is developing rapidly and is mainly divided into argon welding, CO2 welding, oxygen cutting, and electric welding.

[0003] When processing copper-nickel welding materials, the raw materials need to be cut into certain lengths to facilitate transportation and use. However, existing copper-nickel welding materials are cut by feeding equipment to transport the raw materials to the shearing blade and then cutting them sequentially. This method can only produce a single set of copper-nickel welding materials per cut, which is inefficient. Therefore, we propose a shearing device for processing copper-nickel welding materials that can produce multiple sets of copper-nickel welding materials simultaneously, making it more practical. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] A shearing device for processing copper-nickel welding materials includes: a body assembly and a shearing assembly disposed on the body assembly; the shearing assembly includes an adjusting mechanism mounted on the body assembly, a feeding mechanism disposed on the adjusting mechanism, and a shearing mechanism disposed on the side of the feeding mechanism; the adjusting mechanism includes a feeding groove opened in the middle of the body assembly, a fixed seat fixed in the middle of the feeding groove, an electric telescopic rod I installed in the fixed seat, and a movable seat fixed at both ends of the electric telescopic rod I and clamped in the feeding groove; the feeding mechanism includes an electric telescopic rod II fixed on the fixed seat and the movable seat, a feeding plate fixed at both ends of the electric telescopic rod II, a positioning groove opened on the top of the feeding plate, a shearing groove opened on the feeding plate and perpendicular to the positioning groove, and a discharge mechanism disposed in the middle of the feeding plate.

[0007] In a preferred embodiment, the present invention may be further configured such that the machine body assembly includes a frame, a feeding bin disposed within the frame, and a guide installed at the end of the frame.

[0008] In a preferred embodiment, the present invention can be further configured such that the shearing mechanism includes a connecting side plate respectively mounted on the sides of the fixed seat and the movable seat, a mounting bracket fixed on the connecting side plate, a hydraulic rod mounted on the mounting bracket, and a shearing blade fixed to the drive end of the hydraulic rod.

[0009] In a preferred embodiment, the present invention can be further configured such that the material discharge mechanism includes a guide plate one and a guide plate two installed in the middle of the material placement plate, and a discharge port opened between the guide plate one and the guide plate two.

[0010] In a preferred embodiment, the present invention can be further configured such that: the first guide plate is a triangular plate structure, and the second guide plate and the upper surface of the first guide plate are located on the same straight line.

[0011] In a preferred embodiment, the present invention can be further configured such that the feeding hopper has a funnel-shaped structure and a conveyor belt is installed at the bottom of the feeding hopper.

[0012] The above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0013] This invention utilizes a shearing assembly to adjust the distance between the fixed and movable seats using an electric telescopic rod one, and simultaneously adjusts the distance between the material placement plates using an electric telescopic rod two. This allows for the adjustment of the welding rod length on both the inner and outer sides of the material placement plates as needed. Then, the shearing blade below the hydraulic rod cuts the welding rod raw material at the shearing groove. The three shearing assemblies can simultaneously cut six sets of welding materials, greatly improving the production efficiency of welding materials. Attached Figure Description

[0014] Figure 1 This is a cross-sectional view of the shearing device for processing copper-nickel welding materials according to this utility model;

[0015] Figure 2 This is a top view of the shearing device for processing copper-nickel welding materials according to this utility model;

[0016] Figure 3 This is an enlarged view of section A of the shearing device for processing copper-nickel welding materials according to this utility model.

[0017] Figure label:

[0018] 100. Machine body assembly; 110. Machine frame; 120. Feed hopper; 121. Conveyor belt; 130. Guide;

[0019] 200. Shearing assembly; 210. Feed chute; 220. Fixed base; 230. Electric telescopic rod (1); 240. Movable base; 250. Connecting side plate; 260. Mounting bracket; 270. Hydraulic rod; 280. Shearing blade;

[0020] 310. Electric telescopic rod II; 320. Material placement plate; 330. Positioning groove; 340. Shearing groove; 350. Guide plate I; 360. Guide plate II; 370. Discharge port. Detailed Implementation

[0021] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.

[0022] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0023] The following describes, with reference to the accompanying drawings, some embodiments of a shearing device for processing copper-nickel welding materials.

[0024] Combination Figure 1-3 As shown, the present invention provides a shearing device for processing copper-nickel welding materials, comprising: a body assembly 100 and a shearing assembly 200 disposed on the body assembly 100. The body assembly 100 includes a frame 110, a feeding bin 120 opened in the frame 110 and a guide 130 installed at the end of the frame 110.

[0025] Specifically, the feeding hopper 120 has a funnel-shaped structure, and a conveyor belt 121 is installed at the bottom of the feeding hopper 120. The funnel-shaped structure facilitates the discharge of the formed welding material, and the conveyor belt 121 can promote the discharge of the welding rod and prevent accumulation.

[0026] The shearing assembly 200 includes an adjusting mechanism mounted on the machine body assembly 100, a material placement mechanism disposed on the adjusting mechanism, and a shearing mechanism disposed on the side of the material placement mechanism. The adjusting mechanism includes a feeding trough 210 opened in the middle of the machine body assembly 100, a fixed seat 220 fixed in the middle of the feeding trough 210, an electric telescopic rod 230 installed in the fixed seat 220, and a movable seat 240 fixed at both ends of the electric telescopic rod 230 and clamped in the feeding trough 210. The material placement mechanism includes an electric telescopic rod 310 fixed on the fixed seat 220 and the movable seat 240, and a material placement plate 320 fixed at both ends of the electric telescopic rod 310. The material includes a positioning groove 330 on the top of the material placement plate 320, a shearing groove 340 on the material placement plate 320 perpendicular to the positioning groove 330, and a discharge mechanism in the middle of the material placement plate 320. Through the shearing assembly 200, the distance between the fixed seat 220 and the movable seat 240 can be adjusted by the electric telescopic rod 1 230, and the distance between the material placement plates 320 can be adjusted by the electric telescopic rod 210. In this way, the length of the welding rod on the inner and outer sides of the material placement plate 320 can be adjusted as needed. Then, the shearing blade 280 below the hydraulic rod 270 cuts the welding rod raw material at the shearing groove 340. The three shearing assemblies 200 can cut six sets of welding materials at the same time, which greatly improves the production efficiency of welding materials.

[0027] Specifically, the shearing mechanism includes a connecting side plate 250 respectively installed on the sides of the fixed base 220 and the movable base 240, a mounting bracket 260 fixed on the connecting side plate 250, a hydraulic rod 270 installed on the mounting bracket 260, and a shearing blade 280 fixed to the drive end of the hydraulic rod 270. It can simultaneously shear the welding material on the material plate 320, and can produce two welding rods with one cut.

[0028] Furthermore, the discharge mechanism includes a guide plate 350 and a guide plate 360 ​​installed in the middle of the material placement plate 320, and a discharge port 370 opened between the guide plate 350 and the guide plate 360. It can guide the welding rods produced between the material placement plates 320. After one shearing is completed, the electric telescopic rod 310 drives the material placement plate 320 to move outward appropriately, so that the welding rod will fall down. After one end falls onto the guide plate 360, it will be discharged along the discharge port 370, which is highly practical.

[0029] It should be noted that the first guide plate 350 is a triangular plate structure, and the second guide plate 360 ​​and the upper surface of the first guide plate 350 are located on the same straight line. This can provide a good guiding effect for the sheared welding rod, allowing it to be discharged from the discharge port 370 and then fall into the discharge bin 120 through the discharge trough 210. The design is quite reasonable.

[0030] The working principle and usage process of this utility model are as follows: First, the guide 130 is used to guide multiple sets of welding rods through the positioning groove 330 in sequence. Then, the electric telescopic rod 230 is used to adjust the distance between the fixed seat 220 and the movable seat 240. At the same time, the electric telescopic rod 310 is used to adjust the distance between the material placement plates 320. In this way, the length of the welding rods on the inner and outer sides of the material placement plates 320 is adjusted as needed. Then, the shearing blade 280 below the hydraulic rod 270 is used to cut the welding rod raw material at the shearing groove 340. The three shearing components 200 can cut out six sets of welding materials at the same time. The cut welding materials fall into the unloading bin 120 and are discharged and collected from the bottom.

[0031] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A shearing device for processing copper-nickel solder, characterized in that, Includes: a body assembly (100) and a shearing assembly (200) disposed on the body assembly (100); The shearing assembly (200) includes an adjusting mechanism mounted on the body assembly (100), a feeding mechanism disposed on the adjusting mechanism, and a shearing mechanism disposed on the side of the feeding mechanism; The distance adjustment mechanism includes a feeding trough (210) opened in the middle of the body assembly (100), a fixed seat (220) fixed in the middle of the feeding trough (210), an electric telescopic rod (230) installed in the fixed seat (220), and a movable seat (240) fixed at both ends of the electric telescopic rod (230) and clamped in the feeding trough (210); The material placement mechanism includes an electric telescopic rod 2 (310) fixed on the fixed base (220) and the movable base (240), a material placement plate (320) fixed at both ends of the electric telescopic rod 2 (310), a positioning groove (330) opened on the top of the material placement plate (320), a shearing groove (340) opened on the material placement plate (320) and perpendicular to the positioning groove (330), and a material discharge mechanism set in the middle of the material placement plate (320).

2. The shearing device for processing copper-nickel welding materials according to claim 1, characterized in that, The machine body assembly (100) includes a frame (110), a feeding bin (120) opened in the frame (110), and a guide (130) installed at the end of the frame (110).

3. The shearing device for processing copper-nickel welding materials according to claim 1, characterized in that, The shearing mechanism includes a connecting side plate (250) respectively installed on the side of the fixed seat (220) and the movable seat (240), a mounting bracket (260) fixed on the connecting side plate (250), a hydraulic rod (270) installed on the mounting bracket (260), and a shearing blade (280) fixed to the driving end of the hydraulic rod (270).

4. The shearing device for processing copper-nickel welding materials according to claim 1, characterized in that, The discharge mechanism includes a guide plate one (350) and a guide plate two (360) installed in the middle of the material placement plate (320) and a discharge port (370) opened between the guide plate one (350) and the guide plate two (360).

5. The shearing device for processing copper-nickel welding materials according to claim 4, characterized in that, The first guide plate (350) has a triangular plate structure, and the second guide plate (360) and the upper surface of the first guide plate (350) are located on the same straight line.

6. The shearing device for processing copper-nickel welding materials according to claim 2, characterized in that, The feeding hopper (120) has a funnel-shaped structure, and a conveyor belt (121) is installed at the bottom of the feeding hopper (120).