Clamping device suitable for replacing clamp at high frequency

The use of magnetic assembly and disassembly components solves the problems of long fixture replacement time and high cost in the press-fitting process, enabling quick assembly and disassembly of fixtures and reliable clamping, thereby improving production efficiency and reducing costs.

CN223476777UActive Publication Date: 2025-10-28重庆建设·雅马哈摩托车有限公司
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Patent Information

Application Number
CN202422546368.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-10-28
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing press-fitting process is time-consuming and costly to operate, especially when changing multiple sets of clamps on the same press-fitting machine to meet the needs of different products. The existing clamping method requires multiple operations, resulting in low efficiency and increased costs.

Method used

The system employs a magnetic assembly and disassembly assembly, including a press clamp, an electromagnet fixing plate, and an electromagnet. By controlling the energization and de-energization of the positioning pin and the electromagnet, the clamp can be quickly assembled and disassembled and reliably clamped, ensuring the alignment of the press head center with the clamp center and reducing manual operation.

Benefits of technology

It enables rapid fixture replacement and reliable clamping, reduces the time consumption and production cost of changing various types of fixtures, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fixture replacement, in particular to a clamping device suitable for high-frequency fixture replacement, which comprises a press workbench and a magnetic suction type dismounting assembly, the magnetic suction type dismounting assembly comprises a press fixture, an electromagnet fixing plate and an electromagnet, the press fixture is detachably connected with the press workbench, and the electromagnet fixing plate is detachably connected with the press workbench. The electromagnet is fixedly connected with the press machine workbench and located in the center of the upper portion of the press machine workbench, the electromagnet is fixedly connected with the press machine workbench and located in the center of the interior of the press machine workbench, and the electromagnet fixing plate is fixedly connected with the electromagnet and located below the electromagnet. An original structure is modified and replaced by the magnetic type dismounting assembly, so that the problems of long replacement time and high production cost of existing multi-variety clamps are effectively solved.
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Description

Technical Field

[0001] This utility model relates to the field of clamp replacement technology, and in particular to a clamping device suitable for high-frequency clamp replacement. Background Technology

[0002] In the existing press press process, multiple sets of press fixtures need to be changed on the same press press equipment according to the production batch requirements to meet the press press requirements of different products. When changing fixtures, the fixtures need to be positioned and clamped on the worktable.

[0003] Currently, manual component clamping, pneumatic component clamping, and hydraulic component clamping are commonly used. Without exception, clamping devices need to be installed on the worktable. This results in numerous operation movements, affects the time for changing fixtures, and leads to high investment costs.

[0004] To address the aforementioned issues, we propose a clamping device suitable for high-frequency fixture changes. Summary of the Invention

[0005] The purpose of this invention is to provide a clamping device suitable for high-frequency fixture replacement, which solves the problems of long replacement time and high production cost of existing multi-variety fixtures.

[0006] To achieve the above objectives, this utility model employs a clamping device suitable for high-frequency fixture replacement, comprising a press worktable and a magnetic disassembly / assembly assembly. The magnetic disassembly / assembly assembly includes a press clamp, an electromagnet fixing plate, and an electromagnet. The press clamp is detachably connected to the press worktable and is located at the center above the press worktable. The electromagnet is fixedly connected to the press worktable and is located at the center inside the press worktable. The electromagnet fixing plate is located below the press worktable and is fixedly connected to the electromagnet, and is located below the electromagnet.

[0007] The magnetic disassembly and assembly assembly also includes three positioning pins. The three positioning pins pass through the pressing fixture and are detachably connected to the press machine worktable. They are located inside the upper part of the press machine worktable and are positioned on one side of the electromagnet.

[0008] The magnetic disassembly assembly also includes an electromagnet power supply. The output end of the electromagnet power supply passes through the electromagnet fixing plate and is detachably connected to the electromagnet, and is located on the lower side of the electromagnet. The electromagnet power supply is located on one side of the press worktable.

[0009] The press-fit fixture includes a connecting seat, a top plate, a connecting ring, a connecting groove, a positioning groove, and a lifting handle. The connecting seat is detachably connected to the press machine worktable and is located at the upper center of the press machine worktable. The top plate is fixedly connected to the connecting seat and is located above the connecting seat. The connecting ring is fixedly connected to the top plate and is located at the lower center of the top plate, and the connecting ring is located inside the center of the connecting seat. The connecting groove is fixedly connected to both the top plate and the connecting seat and is located inside both the top plate and the connecting seat. The positioning groove is fixedly connected to the top plate and is located inside the top plate, and the positioning groove is located on one side of the connecting groove. The lifting handle is fixedly connected to the top plate and is located on one side of the top plate.

[0010] The electromagnet power supply includes a power box and a power cord. One end of the power cord passes through the electromagnet fixing plate and is detachably connected to the electromagnet, and is located below the electromagnet. The power box is detachably connected to the power cord and is located at the end of the power cord away from the electromagnet.

[0011] This utility model discloses a clamping device suitable for high-frequency fixture replacement, comprising a press worktable and a magnetic disassembly assembly. The magnetic disassembly assembly includes a press clamp, an electromagnet fixing plate, and an electromagnet. The press clamp is detachably connected to the press worktable and is located at the center above the press worktable. The electromagnet is fixedly connected to the press worktable and is located at the center inside the press worktable. The electromagnet fixing plate is located below the press worktable and is fixedly connected to the electromagnet. By replacing the original structure with a magnetic disassembly assembly, the problem of long replacement time and high production cost of existing multi-variety fixtures is effectively solved. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a side view of the entire utility model.

[0014] Figure 2 This is a top view of the entire utility model.

[0015] 1-Pressure clamp, 101-Connecting seat, 102-Top plate, 103-Connecting ring, 104-Connecting groove, 105-Positioning groove, 106-Lifting handle, 2-Pressure machine worktable, 3-Electromagnet fixing plate, 4-Electromagnet, 5-Positioning pin, 6-Electromagnet power supply, 601-Power supply box, 602-Power cord. Detailed Implementation

[0016] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0017] Please see Figure 1 and Figure 2 , Figure 1 This is a side view of the entire utility model. Figure 2 This is a top view of the entire utility model.

[0018] This utility model provides a clamping device suitable for high-frequency fixture replacement, including a press worktable 2 and a magnetic disassembly and assembly assembly. The magnetic disassembly and assembly assembly includes a press fixture 1, an electromagnet fixing plate 3, an electromagnet 4, three positioning pins 5, and an electromagnet power supply 6. The press fixture 1 includes a connecting seat 101, a top plate 102, a connecting ring 103, a connecting groove 104, a positioning groove 105, and a lifting handle 106. The electromagnet power supply 6 includes a power box 601 and a power cord 602. The aforementioned solution solves the problems of long replacement time and high production cost of existing multi-variety fixtures. It can be understood that the aforementioned solution can position the press fixture 1 using the positioning pins 5 on the press worktable 2 during disassembly and replacement, ensuring the press fixture 1 is properly positioned. The center of the press head of the press machine coincides with the center of the press fixture 1, while ensuring that the electromagnet 4 is in the preset position on the base plate of the press fixture 1. When the power supply 6 of the electromagnet powers the electromagnet 4, the electromagnet 4 has no magnetic output. At this time, there is no locking force when replacing the press fixture 1, which facilitates replacement and fixture positioning. When the press fixture 1 is positioned on the press machine worktable 2, and the power supply 6 of the electromagnet powers the electromagnet 4, the electromagnet 4 outputs magnetic force, which attracts the press fixture 1 to the press machine worktable 2, completing the clamping. This control method can reliably clamp the fixture on the worktable after the equipment is powered off, preventing accidental replacement of the fixture. This effectively solves the problems of long replacement time and high production cost of existing multi-variety fixtures.

[0019] In this specific embodiment, the pressing fixture 1 is detachably connected to the press machine worktable 2 and is located at the center above the press machine worktable 2. The electromagnet 4 is fixedly connected to the press machine worktable 2 and is located at the internal center of the press machine worktable 2. The electromagnet fixing plate 3 is located below the press machine worktable 2, and the electromagnet fixing plate 3 is fixedly connected to the electromagnet 4 and is located below the electromagnet. The electromagnet 4 is fixed on the electromagnet fixing plate 3. Then, the fixing plate assembly is installed from the bottom onto the mounting hole of the press machine worktable 2. The pressing fixture 1 is positioned on the positioning pin 5 on the press machine worktable 2.

[0020] Among them, the three positioning pins 5 pass through the pressing fixture 1 and are detachably connected to the press machine worktable 2, and are located inside the upper part of the press machine worktable 2, and the positioning pins 5 are located on one side of the electromagnet 4.

[0021] Secondly, the output end of the electromagnet power supply 6 passes through the electromagnet fixing plate 3 and is detachably connected to the electromagnet 4, and is located on the lower side of the electromagnet 4. The electromagnet power supply 6 is set on one side of the press workbench 2. The electromagnet power supply 6 is connected to the electromagnet 4, and the magnetic output of the electromagnet 4 is controlled by controlling the on and off of the power supply.

[0022] The connecting seat 101 is detachably connected to the press worktable 2 and is located at the upper center of the press worktable 2. The top plate 102 is fixedly connected to the connecting seat 101 and is located above the connecting seat 101. The connecting ring 103 is fixedly connected to the top plate 102 and is located at the lower center of the top plate 102, and the connecting ring 103 is located at the inner center of the connecting seat 101. The connecting groove 104 is fixedly connected to the top plate 102 and the connecting seat 101 respectively and is located inside the top plate 102 and the connecting seat 101. The positioning groove 105 is fixedly connected to the top plate 102 and is located inside the top plate 102, and the positioning groove 105 is located on one side of the connecting groove 104. The lifting handle 106 is fixedly connected to the top plate 102 and is located on one side of the top plate 102.

[0023] One end of the power cord 602 passes through the electromagnet fixing plate 3 and is detachably connected to the electromagnet 4, and is located below the electromagnet 4. The power box 601 is detachably connected to the power cord 602 and is located at the end of the power cord 602 away from the electromagnet 4.

[0024] When using this invention to disassemble and replace the pressing fixture 1, the positioning pin 5 on the press machine worktable 2 is used to position the pressing fixture 1, ensuring that the center of the press head coincides with the center of the pressing fixture 1. At the same time, the electromagnet 4 is positioned at a preset position on the base plate of the pressing fixture 1. When the power supply 6 of the electromagnet energizes the electromagnet 4, the electromagnet 4 has no magnetic output. At this time, there is no locking force when replacing the pressing fixture 1, which facilitates replacement and fixture positioning. When the pressing fixture 1 is positioned on the press machine worktable 2, and the power supply 6 of the electromagnet energizes the electromagnet 4, the electromagnet 4 outputs magnetic force, which attracts the pressing fixture 1 to the press machine worktable 2, completing the clamping. This control method ensures that the fixture remains reliably clamped on the worktable after the equipment is powered off, preventing accidental fixture replacement. This effectively solves the problems of long replacement time and high production cost of existing multi-variety fixtures.

[0025] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A clamping device suitable for high-frequency fixture changing, comprising a press worktable, characterized in that, It also includes a magnetic disassembly and assembly assembly, which includes a pressing clamp, an electromagnet fixing plate, and an electromagnet. The pressing clamp is detachably connected to the press machine worktable and is located above the center of the press machine worktable. The electromagnet is fixedly connected to the press machine worktable and is located inside the center of the press machine worktable. The electromagnet fixing plate is below the press machine worktable and is fixedly connected to the electromagnet and is located below the electromagnet.

2. The clamping device for high-frequency fixture replacement as described in claim 1, characterized in that, The magnetic disassembly and assembly assembly also includes three positioning pins. The three positioning pins pass through the pressing fixture and are detachably connected to the press machine worktable. They are located inside the upper part of the press machine worktable, and the positioning pins are located on one side of the electromagnet.

3. The clamping device for high-frequency fixture replacement as described in claim 2, characterized in that, The magnetic disassembly and assembly assembly also includes an electromagnet power supply. The output end of the electromagnet power supply passes through the electromagnet fixing plate and is detachably connected to the electromagnet, and is located on the lower side of the electromagnet. The electromagnet power supply is located on one side of the press worktable.

4. The clamping device for high-frequency fixture replacement as described in claim 3, characterized in that, The press-fit fixture includes a connecting seat, a top plate, a connecting ring, a connecting groove, a positioning groove, and a lifting handle. The connecting seat is detachably connected to the press machine worktable and is located at the upper center of the press machine worktable. The top plate is fixedly connected to the connecting seat and is located above the connecting seat. The connecting ring is fixedly connected to the top plate and is located at the lower center of the top plate, and the connecting ring is located inside the center of the connecting seat. The connecting groove is fixedly connected to both the top plate and the connecting seat and is located inside both the top plate and the connecting seat. The positioning groove is fixedly connected to the top plate and is located inside the top plate, and the positioning groove is located on one side of the connecting groove. The lifting handle is fixedly connected to the top plate and is located on one side of the top plate.

5. The clamping device for high-frequency fixture replacement as described in claim 4, characterized in that, The electromagnet power supply includes a power box and a power cord. One end of the power cord passes through the electromagnet fixing plate and is detachably connected to the electromagnet, and is located below the electromagnet. The power box is detachably connected to the power cord and is located at the end of the power cord away from the electromagnet.