Component manufacturing equipment for hydraulic power machinery

By introducing shielding and positioning mechanisms into hydraulic power machinery manufacturing equipment, automated protection and precise positioning are achieved, the problem of waste chip splashing is solved, and safety and processing quality are improved.

CN223477093UActive Publication Date: 2025-10-28CHONGQING LANZHI MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423056479.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing hydraulic power machinery manufacturing equipment generates waste chips during the processing process, which easily splashes and causes harm to workers and spreads seriously, and is difficult to effectively prevent.

Method used

A component manufacturing equipment for hydraulic power machinery is designed, which adopts a shielding mechanism and a positioning mechanism. The shielding mechanism drives the gear rod to extend and retract through the cylinder to control the rotation of the shielding plate, and automatically opens and closes the shielding plate to block debris. The positioning mechanism drives the clamping plate to clamp the component material through the hydraulic cylinder to ensure processing accuracy and safety.

Benefits of technology

It effectively blocks processing debris, prevents harm to operators, reduces the spread of waste chips, and improves processing accuracy and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses element manufacturing equipment for hydraulic power machinery, which comprises a working table, a positioning mechanism is arranged above the working table, a rack is fixed on one side above the working table, an electric sliding rail is fixed above one side of the rack, a sliding seat is mounted on one side of the electric sliding rail, and a positioning mechanism is arranged on the other side of the working table. A driving motor is installed above the sliding seat, and a machining head is installed at the output end of the lower portion of the driving motor; according to the element manufacturing equipment for the hydraulic power machine, through cooperative use of the shielding mechanism, fragments can be splashed during machining of the machining head, the fragments can be effectively blocked through the shielding plate and prevented from hurting operators, meanwhile, diffusion of sweeps is reduced, and the machining efficiency is improved. According to the automatic opening and closing device, much dust is prevented from being generated in the hydraulic power mechanical element manufacturing process, the toothed bar can be driven to stretch out and draw back under the action of the air cylinder, then the gear is controlled to rotate, automatic opening and closing of the shielding plate are achieved, and manual operation of workers is not needed.
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Description

Technical Field

[0001] This utility model relates to the technical field of manufacturing equipment, specifically to a manufacturing equipment for components of hydraulic power machinery. Background Technology

[0002] Hydraulic power machinery is a type of mechanical equipment that uses fluid to transfer energy. The working principle of hydraulic power machinery is mainly based on Pascal's principle, which states that the pressure in a closed liquid can be transmitted in all directions without changing magnitude. Specifically, the hydraulic pump, as the energy source of the hydraulic system, converts mechanical energy into the pressure energy of the liquid. This high-pressure liquid is then transported to the actuator through pipes and joints. In the actuator, the pressure energy of the liquid is converted back into mechanical energy to drive the working device to complete various actions. Manufacturing equipment is required to process and manufacture the components of hydraulic power machinery.

[0003] Existing manufacturing equipment generates a lot of waste during component processing and cannot effectively prevent the spread of waste. This flying waste may cause injury to workers. Therefore, this application provides a component manufacturing equipment for hydraulic power machinery to meet the needs. Utility Model Content

[0004] The purpose of this invention is to provide a manufacturing equipment for components of hydraulic power machinery to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a manufacturing equipment for hydraulic power machinery components, including a worktable, a positioning mechanism above the worktable, a frame fixed on one side of the upper part of the worktable, an electric slide rail fixed above one side of the frame, a sliding seat installed on one side of the electric slide rail, a drive motor installed above the sliding seat, a processing head installed at the lower output end of the drive motor, and a shielding mechanism provided on both sides above the processing head;

[0006] The shielding mechanism includes a cylinder, a telescopic rod, a transmission block, a rack, a gear, a movable shaft, a shielding plate, and a limiting plate. The cylinder is installed on both sides of the upper part of the frame. A telescopic rod is installed at one end of the cylinder. A transmission block is fixed at one end of the telescopic rod. A rack is fixed on one side of the transmission block. A gear is meshed on one side of the rack. A movable shaft is installed below the gear. A shielding plate is fixed on one side of the movable shaft. Limiting plates are fixed on both sides of the upper part of the frame.

[0007] Preferably, the positioning mechanism includes a slide table, a servo motor, a lead screw, a slider, a positioning plate, a hydraulic cylinder, a piston rod, and a clamping plate. The slide table is fixed above the worktable. A servo motor is installed at one end of the slide table. A lead screw is installed at one output end of the servo motor. A slider is sleeved on the outside of the lead screw. A positioning plate is fixed above the slider. Hydraulic cylinders are installed on both sides of the positioning plate. A piston rod is installed on one side of the hydraulic cylinder. A clamping plate is fixed at one end of the piston rod.

[0008] Preferably, the positioning plate forms a sliding structure with the slide table via a slider, and the slider is disposed on both sides inside the slide table.

[0009] Preferably, the clamping plate forms a telescopic structure with the positioning plate via a hydraulic cylinder, and the clamping plate is symmetrically arranged about the central axis of the positioning plate.

[0010] Preferably, the baffle plate is rotated with the frame via a movable shaft, and the baffle plate is symmetrically arranged about the central axis of the frame.

[0011] Preferably, the transmission block is attached to one side of the limiting plate, and the limiting plate is configured with an "L" shape.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This hydraulic power machinery component manufacturing equipment, through the use of a shielding mechanism, effectively blocks the flying debris generated during processing by the processing head, preventing them from injuring the operator, reducing the spread of waste, and avoiding excessive dust generation during the manufacturing process of hydraulic power machinery components. Furthermore, under the action of the cylinder, the rack can be extended and retracted, thereby controlling the rotation of the gear and realizing the automatic opening and closing of the shield without the need for manual operation by the operator.

[0014] 2. This hydraulic power machinery component manufacturing equipment, through the setting of a positioning mechanism, uses a hydraulic cylinder to drive the clamping plate to move, which can firmly clamp the component material above the positioning plate, ensuring that each component can accurately and stably position the component material during the processing, thus guaranteeing the processing quality and precision of the product. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the positioning mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the processing head of this utility model;

[0018] Figure 4This is a schematic diagram of the shielding mechanism of this utility model;

[0019] Figure 5 This is a schematic diagram of the gear structure of this utility model.

[0020] In the diagram: 1. Worktable; 2. Positioning mechanism; 201. Slide table; 202. Servo motor; 203. Lead screw; 204. Slider; 205. Positioning plate; 206. Hydraulic cylinder; 207. Piston rod; 208. Clamping plate; 3. Frame; 4. Electric slide rail; 5. Sliding seat; 6. Drive motor; 7. Processing head; 8. Obstruction mechanism; 801. Cylinder; 802. Telescopic rod; 803. Transmission block; 804. Rack rack; 805. Gear; 806. Movable shaft; 807. Obstruction plate; 808. Limiting plate. Detailed Implementation

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Please see Figure 1-3This utility model provides a technical solution: a manufacturing equipment for hydraulic power machinery components, including a worktable 1, with a positioning mechanism 2 arranged above the worktable 1. The positioning mechanism 2 includes a slide table 201, a servo motor 202, a lead screw 203, a slider 204, a positioning plate 205, a hydraulic cylinder 206, a piston rod 207, and a clamping plate 208. The slide table 201 is fixed above the worktable 1. A servo motor 202 is installed at one end of the slide table 201. A lead screw 203 is installed at one output end of the servo motor 202. A slider 204 is sleeved on the outside of the lead screw 203. A positioning plate 205 is fixed above the slider 204. Hydraulic cylinders 206 are installed on both sides of the positioning plate 205. A piston rod 207 is installed on one side of the hydraulic cylinder 206. A clamping plate 208 is fixed at one end of the piston rod 207, ensuring that each component can accurately and stably position the component material during processing. Material positioning ensures the processing quality and precision of the product. The positioning plate 205 forms a sliding structure with the slide table 201 through the slider 204. The slider 204 is set on both sides inside the slide table 201 to facilitate automatic adjustment of the position of the positioning plate 205 and ensure the processing accuracy. The clamping plate 208 forms a telescopic structure with the positioning plate 205 through the hydraulic cylinder 206. The clamping plate 208 is symmetrically arranged with the central axis of the positioning plate 205. The hydraulic cylinder 206 drives the clamping plate 208 to move, which can firmly clamp the component material above the positioning plate 205. The upper side of the worktable 1 is fixed with a frame 3. The upper side of the frame 3 is fixed with an electric slide rail 4. The side of the electric slide rail 4 is equipped with a sliding seat 5. The upper side of the sliding seat 5 is equipped with a drive motor 6. The lower output end of the drive motor 6 is equipped with a processing head 7. The upper sides of the processing head 7 are equipped with a shielding mechanism 8.

[0023] Please see Figure 4-5The shielding mechanism 8 includes a cylinder 801, a telescopic rod 802, a transmission block 803, a rack 804, a gear 805, a movable shaft 806, a shielding plate 807, and a limiting plate 808. The cylinder 801 is mounted on both sides above the frame 3. A telescopic rod 802 is mounted on one end of the cylinder 801. A transmission block 803 is fixed to one end of the telescopic rod 802. A rack 804 is fixed to one side of the transmission block 803. A gear 805 is meshed with one side of the rack 804. A movable shaft 806 is mounted below the gear 805. A shielding plate 807 is fixed to one side of the movable shaft 806. The shielding plate 807 forms a rotating structure with the frame 3 via the movable shaft 806. The baffle 807 is symmetrically arranged around the central axis of the frame 3. Under the action of the cylinder 801, it can drive the rack 804 to extend and retract, thereby controlling the rotation of the gear 805 and realizing the automatic opening and closing of the baffle 807 without the need for manual operation by the operator. Limit plates 808 are fixed on both sides of the upper part of the frame 3. The transmission block 803 is close to one side of the limit plate 808. The limit plate 808 is set with an "L" shaped structure. When the processing head 7 is processing, it will generate fragments that fly. The baffle 807 can effectively block these fragments and prevent them from causing injury to the operator. At the same time, it reduces the spread of waste chips and avoids generating more dust during the manufacturing process of hydraulic power mechanical components.

[0024] Working principle: When using this hydraulic power mechanical component manufacturing equipment, first connect the external power supply, then place the component material above the positioning plate 205, open the hydraulic cylinder 206 to drive the clamping plate 208 to move, firmly clamping the component material above the positioning plate 205. At the same time, open the servo motor 202 to drive the positioning plate 205 to slide below the processing head 7. Drive the processing head 7 to descend through the electric slide rail 4 to process the component material. During processing, the processing head 7 will generate flying debris. The baffle plate 807 can effectively block these debris, preventing them from injuring the operator and reducing the spread of waste. Under the action of the cylinder 801, the rack 804 can be extended and retracted, thereby controlling the rotation of the gear 805 to realize the automatic opening and closing of the baffle plate 807. When the device is not in use, the external power supply of the device is cut off. In this way, the use of the hydraulic power mechanical component manufacturing equipment is completed.

[0025] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0026] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A manufacturing equipment for components of hydraulic power machinery, comprising a worktable (1), characterized in that: A positioning mechanism (2) is provided above the workbench (1). A frame (3) is fixed on one side of the workbench (1). An electric slide rail (4) is fixed on one side of the frame (3). A sliding seat (5) is installed on one side of the electric slide rail (4). A drive motor (6) is installed above the sliding seat (5). A processing head (7) is installed at the lower output end of the drive motor (6). A shielding mechanism (8) is provided on both sides above the processing head (7). The shielding mechanism (8) includes a cylinder (801), a telescopic rod (802), a transmission block (803), a rack (804), a gear (805), a movable shaft (806), a shielding plate (807), and a limiting plate (808). The cylinder (801) is installed on both sides above the frame (3). A telescopic rod (802) is installed at one end of the cylinder (801). A transmission block (803) is fixed at one end of the telescopic rod (802). A rack (804) is fixed on one side of the transmission block (803). A gear (805) is meshed on one side of the rack (804). A movable shaft (806) is installed below the gear (805). A shielding plate (807) is fixed on one side of the movable shaft (806). Limiting plates (808) are fixed on both sides above the frame (3).

2. The hydraulic power machinery component manufacturing equipment according to claim 1, characterized in that, The positioning mechanism (2) includes a slide (201), a servo motor (202), a lead screw (203), a slider (204), a positioning plate (205), a hydraulic cylinder (206), a piston rod (207), and a clamping plate (208). The slide (201) is fixed above the worktable (1). A servo motor (202) is installed at one end of the slide (201). A lead screw (203) is installed at one output end of the servo motor (202). A slider (204) is sleeved on the outside of the lead screw (203). A positioning plate (205) is fixed above the slider (204). Hydraulic cylinders (206) are installed on both sides of the positioning plate (205). A piston rod (207) is installed on one side of the hydraulic cylinder (206). A clamping plate (208) is fixed at one end of the piston rod (207).

3. The hydraulic power machinery component manufacturing equipment according to claim 2, characterized in that, The positioning plate (205) forms a sliding structure with the slide table (201) through the slider (204), and the slider (204) is arranged on both sides inside the slide table (201).

4. The hydraulic power machinery component manufacturing equipment according to claim 2, characterized in that, The clamping plate (208) forms a telescopic structure with the positioning plate (205) via a hydraulic cylinder (206), and the clamping plate (208) is symmetrically arranged about the central axis of the positioning plate (205).

5. The hydraulic power machinery component manufacturing equipment according to claim 1, characterized in that, The shield (807) forms a rotating structure with the frame (3) via a movable shaft (806), and the shield (807) is symmetrically arranged about the central axis of the frame (3).

6. The hydraulic power machinery component manufacturing equipment according to claim 1, characterized in that, The transmission block (803) is attached to one side of the limiting plate (808), and the limiting plate (808) is configured with an "L" shape.