Rubber boat raw material cutting device

Abstract

The utility model relates to the field of rubber boat manufacturing industry, in particular to a rubber boat raw material cutting device which comprises a support, a cutting device, a pressing device and a visual inspection system. The support is provided with a cutting device, the support is provided with a driving device which enables the cutting device to rotate, the pressing device is arranged on the cutting device, and the support is further provided with a visual inspection system. The cutting device comprises a cutting shell, a lifting air cylinder and a rotating blade. A cylinder body of the lifting air cylinder is fixedly connected to the cutting shell, the free end of a piston rod of the lifting air cylinder is connected with a mounting plate, a cutting motor is mounted on the mounting plate, the output end of the cutting motor is connected with a rotating blade through a rotating shaft, a cutting opening is formed in the cutting shell, and the rotating blade can slide up and down in the cutting opening. The cutting device solves the problem that an existing cutting device cannot complete multi-angle and multi-step cutting, so that the cutting efficiency is low.

Description

Technical Field

[0001] This utility model relates to the field of rubber boat manufacturing, and in particular to a rubber boat raw material cutting device. Background Technology

[0002] With the continuous development of the inflatable boat manufacturing industry, the requirements for cutting equipment are also increasing. Traditional inflatable boat raw material cutting equipment mostly adopts a fixed cutting method. However, these traditional devices have revealed a series of limitations and shortcomings when facing the complex and ever-changing shape requirements of modern inflatable boat designs.

[0003] When it's necessary to cut complex shapes with multiple different angles or directions, such as the bow, stern, and sides of an inflatable boat, or for components that need to be spliced ​​together, such as connecting strips, reinforcing layers, or other internal components, where special edge treatment of the material is required, an initial cut is needed to form a preliminary shape. Then, a second cut is performed by rotating the cutter to change the angle and complete the fine processing, ensuring a perfect fit at the joints. Existing cutting equipment cannot provide sufficient flexibility and support. This results in low cutting efficiency and makes it difficult to meet high-precision design standards.

[0004] In order to solve the above-mentioned technical problems, this utility model designs a rubber boat raw material cutting device. Utility Model Content

[0005] This utility model provides a rubber boat raw material cutting device, which aims to solve the problem of low cutting efficiency caused by the inability of existing cutting devices to complete multi-angle and multi-step cutting. The technical solution is as follows:

[0006] A rubber boat raw material cutting device includes a support, a cutting device, a clamping device, and a vision inspection system. The cutting device is mounted on the support, and a drive device for rotating the cutting device is provided on the support. The clamping device is located on the cutting device, and the vision inspection system is also provided on the support. The cutting device includes a cutting shell, a lifting cylinder, and a rotating blade. The cylinder body of the lifting cylinder is fixedly connected to the cutting shell, and the free end of its piston rod is connected to a mounting plate. A cutting motor is mounted on the mounting plate, and the output end of the cutting motor is connected to the rotating blade through a rotating shaft. A cutting opening is formed on the cutting shell, and the rotating blade can slide up and down in the cutting opening.

[0007] Based on the above technical solution, the driving device includes a drive motor, the output end of which is connected to a drive wheel, the drive wheel is connected to a driven wheel via a belt, and the driven wheel is connected to the cutting device via a reducer.

[0008] Based on the above technical solution, the clamping device includes a clamping bracket, a clamping cylinder, and a clamping plate. The clamping bracket is mounted on the cutting shell, the clamping cylinder is fixed to the clamping bracket, and the free end of its piston rod is connected to the clamping plate. A receiving groove is provided on the clamping plate.

[0009] Preferably, the visual inspection system includes an inspection bracket, a first driving device, and a second driving device. The inspection bracket is mounted on the bracket. The first driving device includes a first motor, the output end of which is connected to a detection drive wheel. The inspection bracket is provided with a detection driven wheel, which is connected to the detection drive wheel via a detection belt. A mounting seat is connected to the detection belt, and a camera device is detachably connected to the mounting seat. The second driving device has the same structure as the first driving device, and the mounting seat is fitted onto the inspection bracket and slidably connected to the inspection bracket.

[0010] Preferably, the length of the cut is greater than the diameter of the rotating blade.

[0011] Beneficial effects

[0012] Compared with existing technologies, the advantages of this invention are as follows: Firstly, by adjusting the angle of the cutting device through a drive mechanism and coordinating with a vision inspection system to monitor the cutting process, the device can quickly adjust the blade direction after completing one cut, enabling multiple precise cuts. This method improves cutting efficiency and ensures that every angle and detail is handled accurately. Secondly, the lifting cylinder can completely retract the rotating blade into the cutting housing when not in operation, preventing operators from accidentally coming into contact with the high-speed rotating blade and greatly improving equipment safety. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be derived from the provided drawings without creative effort.

[0014] Figure 1 : A schematic diagram of the structure of this utility model;

[0015] Figure 2 : A schematic diagram of the cutting device described in this utility model;

[0016] Figure 3 : A schematic diagram of the structure of the driving device described in this utility model;

[0017] Figure 4 : A schematic diagram of the pressing device described in this utility model;

[0018] Figure 5 : A schematic diagram of the structure of the visual inspection system described in this utility model. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and examples:

[0020] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] like Figure 1 As shown, a rubber boat raw material cutting device is characterized by comprising a support 1, a cutting device 2, a clamping device 4, and a vision inspection system 5; the cutting device 2 is installed on the support 1, a driving device 3 for rotating the cutting device 2 is provided on the support 1, the clamping device 4 is provided on the cutting device 2, and the vision inspection system 5 is also provided on the support 1.

[0024] like Figure 2 As shown, the cutting device 2 includes a cutting housing 21, a lifting cylinder 22, and a rotating blade 25. The cylinder body of the lifting cylinder 22 is fixedly connected to the cutting housing 21, and the free end of its piston rod is connected to the mounting plate 23. A cutting motor 24 is mounted on the mounting plate 23. The output end of the cutting motor 24 is connected to the rotating blade 25 through a rotating shaft belt or gear. A cutting opening is opened on the cutting housing 21, and the rotating blade 25 can slide up and down in the cutting opening.

[0025] The lifting cylinder 22 controls the up-and-down movement of the rotating blade, enabling adaptive cutting of materials of varying thicknesses and allowing adjustment of the cutting depth to prevent over-cutting or under-cutting. When the rotating blade 25 is not in operation, the lifting cylinder 22 retracts it completely into the cutting housing 21, effectively preventing accidental contact between operators or foreign objects and the high-speed rotating blade, significantly reducing potential safety risks. The cutting housing 21 is equipped with a dust extraction device, which removes debris generated during the cutting process, maintaining a clean working environment and minimizing impact on subsequent processes.

[0026] The cutting device 2 also includes an emergency stop button. This button can immediately stop the equipment in any abnormal situation, protecting the safety of operators and the equipment.

[0027] like Figure 3 As shown, the drive device 3 includes a drive motor 31, the output end of which is connected to a drive wheel 32. The drive wheel 32 is connected to a driven wheel via a belt 33. The driven wheel is connected to the cutting device 2 via a reducer. The drive device 3 is connected to the cutting device 2 via the belt 33 and the driven wheel system, enabling the cutting device 2 to rotate as needed and adjust the angle of the blades to adapt to multi-directional cutting requirements.

[0028] like Figure 4 As shown, the clamping device 4 includes a clamping bracket 41, a clamping cylinder 42, and a clamping plate 43. The clamping bracket 41 is mounted on the cutting housing 21, and the clamping cylinder 42 is fixed to the clamping bracket 41. The free end of its piston rod is connected to the clamping plate 43, and the clamping plate 43 has a receiving groove 431. The clamping device 4 applies uniform pressure to firmly fix the rubber boat material on the worktable, preventing the material from sliding or shifting during the cutting process. This is crucial for ensuring the accuracy and consistency of the cutting path. The receiving groove 431 is used to accommodate the rotating blade 25. The design of the receiving groove 431 allows the clamping plate 43 to fit more tightly against the rubber boat material, especially during the cutting process, ensuring that the material does not slide or shift.

[0029] like Figure 5As shown, the visual inspection system 5 includes an inspection bracket 51, a first driving device, and a second driving device. The inspection bracket 51 is mounted on a bracket 1. The first driving device includes a first motor 52, the output of which is connected to a detection drive wheel 53. The inspection bracket 51 is provided with a detection driven wheel 54, which is connected to the detection drive wheel 53 via a detection belt 55. A mounting base 56 is connected to the detection belt 55, and a camera device 57 is detachably connected to the mounting base 56. The second driving device has the same structure as the first driving device. The mounting base 56 is fitted onto the inspection bracket 51 and slidably connected to it. By driving the first and second driving devices, the mounting base 56 slides on the inspection bracket 51, allowing the camera device 57 to move away from or closer to the raw material being cut. By simultaneously driving the first and second driving devices, the camera device 57 can move synchronously, ensuring that it can accurately capture various parts of the material.

[0030] The visual inspection system 5 also includes a light source assembly to provide sufficient illumination in low-light environments, ensuring that the camera device 57 can clearly capture images of the material.

[0031] This device is also equipped with a control system to control the operation of each component.

[0032] In use, the operator places the rubber boat material to be cut on the worktable of the cutting device 2. Through control system commands, the clamping cylinder 42 in the clamping device 4 drives the clamping plate 43 to descend, firmly fixing the material to the worktable. Initial cutting: The lifting cylinder 22 of the cutting device 2 extends, the rotating blade 25 extends a certain distance, driving the cutting motor 24 to perform the first cut. At this time, the clamping device 4 remains fixed to ensure the material remains stable.

[0033] When cutting, it can either completely cut the entire material or cut a certain distance, i.e., partial cutting. The size of the raw material and the length of the rotating blade 25 can be flexibly adjusted according to the application scenario.

[0034] For tasks requiring multi-angle cutting, after one cut is completed, the drive unit 3 starts, rotating the cutting device 2 via the drive motor 31, drive wheel 32, and belt 33 system, adjusting the direction of the rotating blade 25. The clamping device 4 adjusts accordingly. At this time, the position of the rubber boat material is manually adjusted so that the next cutting position of the rubber boat material is aligned with the rotating blade 25. The next cut continues until all necessary cutting steps are completed. After cutting is completed, the lifting cylinder 22 immediately retracts the rotating blade 25 into the cutting housing 21 to ensure safety. To facilitate the movement of the rubber boat material, after one cut is completed, the lifting cylinder 22 can be driven to descend and retract the rotating blade 25, allowing the rubber boat material to move more smoothly on the cutting device 2.

[0035] During operation, the camera device 57 in the vision inspection system 5 is activated, and the mounting base 56 is driven synchronously by the first drive device and the second drive device, so that the camera device can move to capture high-definition images of the material.

[0036] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A rubber boat raw material cutting device, characterized in that: The device includes a support (1), a cutting device (2), a clamping device (4), and a vision inspection system (5). The cutting device (2) is mounted on the support (1), and a drive device (3) for rotating the cutting device (2) is provided on the support (1). The clamping device (4) is provided on the cutting device (2), and the vision inspection system (5) is also provided on the support (1). The cutting device (2) includes a cutting shell (21), a lifting cylinder (22), and a rotating blade (25). The cylinder body of the lifting cylinder (22) is fixed to the cutting shell (21), and the free end of its piston rod is connected to the mounting plate (23). A cutting motor (24) is mounted on the mounting plate (23), and the output end of the cutting motor (24) is connected to the rotating blade (25) through a rotating shaft. A cutting opening is opened on the cutting shell (21), and the rotating blade (25) can slide up and down in the cutting opening.

2. The rubber boat raw material cutting device according to claim 1, characterized in that... The drive device (3) includes a drive motor (31), the output end of which is connected to the drive wheel (32), the drive wheel (32) is connected to the driven wheel via a belt (33), and the driven wheel is connected to the cutting device (2) via a reducer.

3. The rubber boat raw material cutting device according to claim 1, characterized in that... The clamping device (4) includes a clamping bracket (41), a clamping cylinder (42), and a clamping plate (43). The clamping bracket (41) is mounted on the cutting shell (21). The clamping cylinder (42) is fixed to the clamping bracket (41), and its piston rod is connected to the clamping plate (43) at its free end. The clamping plate (43) has a receiving groove (431).

4. The rubber boat raw material cutting device according to claim 1, characterized in that... The visual inspection system (5) includes an inspection bracket (51), a first driving device, and a second driving device. The inspection bracket (51) is mounted on a bracket (1). The first driving device includes a first motor (52). The output end of the first motor (52) is connected to the detection drive wheel (53). The inspection bracket (51) is provided with a detection driven wheel (54). The detection driven wheel (54) and the detection drive wheel (53) are connected through a detection belt (55). The detection belt (55) is connected to a mounting base (56). The mounting base (56) is detachably connected to a camera device (57). The second driving device has the same structure as the first driving device. The mounting base (56) is fitted on the inspection bracket (51) and slidably connected to the inspection bracket (51).

5. The rubber boat raw material cutting device according to claim 1, characterized in that... The length of the cut is greater than the diameter of the rotating blade (25).

6. The rubber boat raw material cutting device according to claim 4, characterized in that... The visual inspection system (5) also includes a light source component.

7. The rubber boat raw material cutting device according to claim 1, characterized in that... The cut outer shell (21) is equipped with a dust collection device inside.

8. The rubber boat raw material cutting device according to claim 1, characterized in that... The cutting device (2) also includes an emergency stop button.

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