Device for processing special-shaped wood floor on site
By using an on-site processing device for irregularly shaped wood flooring, which incorporates a contact-moving mechanism and a clamping and fixing mechanism, the problem of tedious and error-prone manual cutting by construction workers has been solved, achieving efficient and precise cutting of irregularly shaped wood flooring.
Patent Information
- Application Number
- CN202422895982.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-26
AI Technical Summary
When cutting wooden floors, construction workers need to observe the curves of the special-shaped walls and then make rough cuts based on experience, which results in cumbersome processing and large errors.
An apparatus for on-site processing of irregularly shaped wooden flooring is provided, comprising a workbench, a jigsaw, a support frame, and a clamping and fixing mechanism. The jigsaw moves along the curve of the irregular wall surface to cut through a contact moving mechanism, and the wooden flooring is fixed in place by the clamping and fixing mechanism to ensure cutting accuracy.
The processing efficiency and cutting accuracy of special-shaped wooden floors are improved, and the deviation and error of wooden floors during the cutting process are reduced.
Smart Images
Figure CN223477894U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wood flooring processing, and in particular to an apparatus for on-site processing of irregularly shaped wood flooring. Background Technology
[0002] Flooring is a type of ground decoration material. Based on the material, it can be divided into solid wood flooring, composite flooring, bamboo flooring, glass flooring, metal flooring, etc. Among them, wood flooring refers to flooring made of wood. Wood flooring is mainly divided into six categories: solid wood flooring, engineered wood flooring, solid wood composite flooring, multi-layer composite flooring, bamboo flooring, and cork flooring, as well as the emerging wood-plastic composite flooring.
[0003] Wooden flooring is often the first choice for decoration because it is easy to install, causes little damage during disassembly, and looks beautiful. When installing wooden flooring, the ground is usually cleaned first, then a layer of sponge paper is laid on the ground, and then the wooden flooring is laid directly on the sponge paper. There are grooves between the wooden floorboards to make them fit together tightly.
[0004] When installing wood flooring on irregularly shaped walls, for aesthetic purposes, installers are generally required to cut the edges of the wood flooring to match the curves of the wall. This allows the wood flooring to fit snugly against the wall. When cutting the wood flooring, installers need to observe the curves of the wall and, based on experience, use a jigsaw to roughly cut the flooring. They then attach the flooring to the wall, observe for errors, and repeat the cutting process until the curves of the wood flooring match the wall. This process is quite tedious, and the cut flooring may still have significant errors. Utility Model Content
[0005] The purpose of this application is to address the problem mentioned in the background art that when cutting wood flooring, construction workers need to observe the curve of the irregular wall surface, then use a jigsaw to roughly cut the wood flooring based on experience, then attach the wood flooring to the wall surface, observe the error, and then cut again until the curve of the wood flooring matches the wall surface. This process of cutting wood flooring is cumbersome and may result in large errors in the cut wood flooring. This application provides a device for on-site processing of irregular wood flooring.
[0006] To achieve the above objectives, this application specifically adopts the following technical solution:
[0007] An apparatus for on-site processing of irregularly shaped wood flooring includes a workbench, a jigsaw mounted on the workbench, a support frame fixed on the workbench, an abutting and moving mechanism between the support frame and the jigsaw, and a clamping and fixing mechanism on the workbench.
[0008] By adopting the above technical solution, the wood flooring is firmly fixed to the workbench using a clamping and fixing mechanism. Then, one end of the contact moving mechanism is made to contact the irregular wall surface. When the contact moving mechanism moves, it moves along the curve of the irregular wall surface. At the same time, the contact moving mechanism drives the jigsaw to move along the curve of the wall surface, thereby improving the processing efficiency of irregular wood flooring and improving the cutting accuracy of irregular wood flooring.
[0009] Furthermore, the abutting and moving mechanism includes two connecting rods symmetrically fixed on the jigsaw, a supporting crossbar fixed between the two connecting rods, an abutting wheel rotatably connected to the supporting crossbar, an abutting component on the side of the jigsaw away from the connecting rods, and a moving component on the support frame.
[0010] By adopting the above technical solution, the jigsaw is driven by the contact component to make the contact wheel contact against the wall. Then, the moving component moves the contact component, which in turn moves the jigsaw. The jigsaw moves along the curve of the wall under the action of the contact wheel, thereby improving the processing efficiency of irregular wood flooring and improving the cutting accuracy of irregular wood flooring.
[0011] Furthermore, the movable component includes a sliding block slidably connected to a support frame, a movable threaded rod rotatably connected to the support frame, the movable threaded rod passing through the sliding block and being threadedly connected to the sliding block, a drive motor fixed to one end of the support frame, and the output end of the drive motor passing through the support frame and being fixedly connected to the movable threaded rod.
[0012] By adopting the above technical solution, the drive motor drives the moving threaded rod, the moving threaded rod drives the sliding block to move on the support frame, and the sliding block drives the jigsaw to move, thereby making it easy to drive the jigsaw to cut the wood flooring.
[0013] Furthermore, the abutment assembly includes an abutment rod one fixed on the sliding block, an abutment rod two slidably connected to the abutment rod one, and the end of the abutment rod two away from the abutment rod one fixedly connected to the jigsaw.
[0014] By adopting the above technical solution, the second contact rod slides on the first contact rod, and the second contact rod supports the jigsaw, thereby making it easy for the second contact rod to support the jigsaw to change position.
[0015] Furthermore, two abutment springs are provided between the second abutment rod and the sliding block, and both ends of the abutment springs are fixedly connected to the second abutment rod and the sliding block.
[0016] By adopting the above technical solution, the second contact rod is supported by the contact spring, allowing the second contact rod to move towards the wall, thereby ensuring that the contact wheel is always in contact with the wall.
[0017] Furthermore, two symmetrical limiting blocks are fixed on the second abutment rod, and two symmetrical limiting blocks are fixed on the first abutment rod, with the first limiting blocks corresponding to the second limiting blocks.
[0018] By adopting the above technical solution, when the second contact rod slides on the first contact rod, the second contact rod drives the first limiting block. When the first limiting block moves to the position of the second limiting block, it is blocked, thereby reducing the possibility of the second contact rod falling off the first contact rod.
[0019] Furthermore, the clamping and fixing mechanism includes a clamping frame fixed on the worktable, a clamping plate provided between the clamping frame and the worktable, a support block fixed on the clamping frame, and a clamping threaded rod threadedly connected to the support block. The clamping threaded rod passes through the support block and the support frame and is rotatably connected to the clamping plate.
[0020] By adopting the above technical solution, the wood flooring is placed directly between the workbench and the clamping plate. The clamping threaded rod is rotated to move on the support block, causing the clamping plate to abut against the wood flooring. This makes it easy to fix the wood flooring and reduces the possibility of the wood flooring shifting when it is being cut.
[0021] Furthermore, two symmetrical limiting slide rods are fixed on the clamping plate, and the limiting slide rods pass through the clamping frame.
[0022] By adopting the above technical solution, when the clamping plate is driven by the clamping threaded rod, the clamping plate moves under the restriction of the limiting slide rod, thereby reducing the possibility of the clamping plate deviating during movement.
[0023] In summary, this application includes at least one of the following beneficial effects;
[0024] 1. This application involves placing an abutment wheel against an irregularly shaped wall surface, then placing the wooden flooring against the blade of a jigsaw, securing the wooden flooring, and then starting the jigsaw. The drive motor then moves a sliding threaded rod, which in turn moves a sliding block on a support frame. As the sliding block moves, it moves an abutment rod one, which in turn moves an abutment rod two, which in turn moves the jigsaw. The jigsaw then moves a support crossbar between two connecting rods, which in turn moves the abutment wheel. During this movement, the abutment wheel follows the curve of the irregularly shaped wall surface, allowing the abutment rod two to slide on the abutment rod one. Simultaneously, the abutment rod two compresses an abutment spring, which in turn moves the jigsaw. This ensures that the abutment wheel on the jigsaw remains in contact with the wall surface, and the saw blade cuts the wooden flooring according to the curve of the wall. This achieves both improved processing efficiency and cutting accuracy for irregularly shaped wooden flooring.
[0025] 2. In this application, after the contact wheel contacts the wall, the wooden floor is placed directly between the workbench and the clamping plate. Then, one end of the wooden floor contacts the blade of the jigsaw. Then, the clamping threaded rod is rotated, allowing the clamping threaded rod to move on the support block. The clamping threaded rod drives the clamping plate, and the clamping plate contacts the wooden floor under the limit of the limiting slide rod, thus completing the fixation of the wooden floor. This achieves the purpose of conveniently fixing the wooden floor and reducing the displacement of the wooden floor when it is being cut. Attached Figure Description
[0026] Figure 1 This is a first three-dimensional structural schematic diagram of the processing apparatus in this application;
[0027] Figure 2 This is a second three-dimensional structural schematic diagram of the processing apparatus in this application;
[0028] Figure 3 This application Figure 2 Enlarged schematic diagram at point A in the middle.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1. Workbench; 2. Jigsaw; 3. Support frame; 4. Abutment moving mechanism; 41. Connecting rod; 42. Support crossbar; 43. Abutment wheel; 44. Abutment assembly; 441. Abutment rod one; 442. Abutment rod two; 443. Abutment spring; 444. Limiting block one; 445. Limiting block two; 45. Moving assembly; 451. Sliding block; 452. Moving threaded rod; 453. Drive motor; 5. Clamping and fixing mechanism; 51. Clamping frame; 52. Clamping plate; 53. Support block; 54. Clamping threaded rod; 55. Limiting slide bar. Detailed Implementation
[0031] The following is in conjunction with the appendix Figure 1 —3 provides further detailed description of this application.
[0032] This application discloses an apparatus for on-site processing of irregularly shaped wood flooring.
[0033] Reference Figure 1 , Figure 2 and Figure 3 An apparatus for on-site processing of irregularly shaped wood flooring includes a workbench 1, a jigsaw 2 mounted on the workbench 1, a support frame 3 fixed on the workbench 1, an abutting and moving mechanism 4 between the support frame 3 and the jigsaw 2, and a clamping and fixing mechanism 5 mounted on the workbench 1.
[0034] When using this device to process templates, first place the workbench 1 next to the irregular wall surface, place the wood flooring to be processed on the workbench 1, and then use the clamping and fixing mechanism 5 to firmly fix the wood flooring on the workbench 1. Then, let one end of the contact moving mechanism 4 contact the irregular wall surface. When the contact moving mechanism 4 moves, it moves along the curve of the irregular wall surface. At the same time, the contact moving mechanism 4 drives the jigsaw 2 to move along the curve of the wall surface. The jigsaw 2 cuts the wood flooring along the curve, so that the shape of the template cut completely fits the curve of the wall surface. By letting the contact moving mechanism 4 move along the curve of the wall surface, and while moving, the contact moving mechanism 4 drives the jigsaw 2 to move along the curve of the wall surface and cut the wood flooring, the processing efficiency of irregular wood flooring can be improved, and the cutting accuracy of irregular wood flooring can be improved.
[0035] Reference Figure 1 , Figure 2 and Figure 3 The contact moving mechanism 4 includes two connecting rods 41 symmetrically fixed on the jigsaw 2, a supporting crossbar 42 fixed between the two connecting rods 41, a contact wheel 43 rotatably connected to the supporting crossbar 42, a contact component 44 provided on the side of the jigsaw 2 away from the connecting rods 41, and a moving component 45 provided on the support frame 3.
[0036] In addition, the movable component 45 includes a sliding block 451 slidably connected to the support frame 3, a movable threaded rod 452 rotatably connected to the support frame 3, the movable threaded rod 452 passing through the sliding block 451 and being threadedly connected to the sliding block 451, and a drive motor 453 fixed to one end of the support frame 3, the output end of the drive motor 453 passing through the support frame 3 and being fixedly connected to the movable threaded rod 452.
[0037] Furthermore, the abutment assembly 44 includes an abutment rod 441 fixed on the sliding block 451, an abutment rod 442 slidably connected to the abutment rod 441, and the end of the abutment rod 442 away from the abutment rod 441 fixedly connected to the jigsaw 2.
[0038] Furthermore, two abutment springs 443 are provided between the abutment rod 442 and the sliding block 451, and both ends of the abutment springs 443 are fixedly connected to the abutment rod 442 and the sliding block 451.
[0039] Furthermore, two symmetrical limiting blocks 444 are fixed on the second abutment rod 442, and two symmetrical limiting blocks 445 are fixed on the first abutment rod 441, with the first limiting block 444 corresponding to the second limiting block 445.
[0040] First, the contact wheel 43 is placed against the irregular wall surface. Then, the wooden floor is placed against the saw blade of the jigsaw 2 and secured. The jigsaw 2 is then started, and the drive motor 453 drives the moving threaded rod 452, which in turn drives the sliding block 451. The sliding block 451 moves on the support frame 3. As the sliding block 451 moves, it drives the first contact rod 441, which in turn drives the second contact rod 442. The second contact rod 442 drives the jigsaw 2, which in turn drives the support crossbar 42 between the two connecting rods 41. The support crossbar 42 then drives the contact wheel 43, which moves along the curve of the irregular wall surface during this movement. The second abutment rod 442 slides on the first abutment rod 441, while the second abutment rod 442 compresses the abutment spring 443. Under the push of the abutment spring 443, the second abutment rod 442 drives the jigsaw 2, so that the abutment wheel 43 on the jigsaw 2 always abuts against the wall. Then, the saw blade on the jigsaw 2 cuts the wood flooring according to the curve of the wall. By pushing the abutment spring 443 to keep the abutment wheel 43 always abutting against the wall, and driven by the sliding block 451, the abutment wheel 43 moves with the curve of the wall, and the abutment wheel 43 drives the jigsaw 2 to move, so that the jigsaw 2 cuts the wood flooring according to the curve, thereby improving the processing efficiency of irregular wood flooring and improving the cutting accuracy of irregular wood flooring.
[0041] Reference Figure 1 and Figure 2 The clamping and fixing mechanism 5 includes a clamping frame 51 fixed on the workbench 1, a clamping plate 52 provided between the clamping frame 51 and the workbench 1, a support block 53 fixed on the clamping frame 51, a clamping threaded rod 54 threadedly connected to the support block 53, the clamping threaded rod 54 passing through the support block 53 and the support frame 3, and rotatably connected to the clamping plate 52.
[0042] In addition, two symmetrical limiting slide rods 55 are fixed on the clamping plate 52, and the limiting slide rods 55 pass through the clamping frame 51.
[0043] After the contact wheel 43 contacts the wall, the wooden floor is placed directly between the workbench 1 and the clamping plate 52. Then, one end of the wooden floor contacts the blade of the jigsaw 2. Then, the clamping threaded rod 54 is rotated, allowing it to move on the support block 53. The clamping threaded rod 54 drives the clamping plate 52, causing the clamping plate 52 to contact the wooden floor under the limit of the limiting slide rod 55, thus fixing the wooden floor. By placing the wooden floor between the clamping plate 52 and the workbench 1, and then rotating the clamping threaded rod 54, the clamping threaded rod 54 drives the clamping plate 52 to clamp the template, thus making it easier to fix the wooden floor and reducing the possibility of the wooden floor shifting when being cut.
[0044] Working principle: When using this device to process templates, first place the workbench 1 next to the irregular wall surface, then let the contact wheel 43 abut against the irregular wall surface. Next, place the wooden board between the workbench 1 and the clamping plate 52, then let one end of the wooden board abut against the saw blade of the jigsaw 2. Then rotate the clamping threaded rod 54, allowing the clamping threaded rod 54 to move on the support block 53, causing the clamping threaded rod 54 to drive the clamping plate 52, so that the clamping plate 52 abuts against the wooden board under the limit of the limiting slide rod 55, thus fixing the wooden board. After fixing the wooden board, start the jigsaw 2, and then let the drive motor 453 drive the moving threaded rod 452, allowing the moving threaded rod 452 to drive the sliding block 451, causing the sliding block 451 to move on the support frame 3. When the sliding block 451 moves, it drives the first abutment rod 441, which in turn drives the second abutment rod 442. The second abutment rod 442 drives the jigsaw 2, which in turn drives the support crossbar 42 between the two connecting rods 41. The support crossbar 42 drives the abutment wheel 43 to move. During this movement, the abutment wheel 43 moves along the curve of the irregular wall surface, allowing the second abutment rod 442 to slide on the first abutment rod 441. At the same time, the second abutment rod 442 compresses the abutment spring 443. Under the push of the abutment spring 443, the second abutment rod 442 drives the jigsaw 2, ensuring that the abutment wheel 43 on the jigsaw 2 always abuts against the wall surface. Then, the saw blade on the jigsaw 2 cuts the wooden floor according to the curve of the wall surface.
Claims
1. An apparatus for on-site processing of irregularly shaped wooden flooring, comprising a workbench (1), characterized in that: A jigsaw (2) is provided on the workbench (1), a support frame (3) is fixed on the workbench (1), an abutting moving mechanism (4) is provided between the support frame (3) and the jigsaw (2), and a clamping and fixing mechanism (5) is provided on the workbench (1).
2. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 1, characterized in that: The contact moving mechanism (4) includes two connecting rods (41) symmetrically fixed on the jigsaw (2), a support crossbar (42) fixed between the two connecting rods (41), a contact wheel (43) rotatably connected on the support crossbar (42), a contact component (44) is provided on the side of the jigsaw (2) away from the connecting rods (41), and a moving component (45) is provided on the support frame (3).
3. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 2, characterized in that: The moving component (45) includes a sliding block (451) slidably connected to a support frame (3), a movable threaded rod (452) rotatably connected to the support frame (3), the movable threaded rod (452) passing through the sliding block (451) and being threadedly connected to the sliding block (451), a drive motor (453) fixed at one end of the support frame (3), the output end of the drive motor (453) passing through the support frame (3) and being fixedly connected to the movable threaded rod (452).
4. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 3, characterized in that: The abutment assembly (44) includes an abutment rod one (441) fixed on a sliding block (451), an abutment rod two (442) slidably connected to the abutment rod one (441), and the end of the abutment rod two (442) away from the abutment rod one (441) is fixedly connected to the jigsaw (2).
5. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 4, characterized in that: Two abutment springs (443) are provided between the abutment rod (442) and the sliding block (451). Both ends of the abutment springs (443) are fixedly connected to the abutment rod (442) and the sliding block (451).
6. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 5, characterized in that: Two symmetrical limiting blocks (444) are fixed on the second abutment rod (442), and two symmetrical limiting blocks (445) are fixed on the first abutment rod (441). The first limiting block (444) corresponds to the second limiting block (445).
7. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 1, characterized in that: The clamping and fixing mechanism (5) includes a clamping frame (51) fixed on the workbench (1), a clamping plate (52) is provided between the clamping frame (51) and the workbench (1), a support block (53) is fixed on the clamping frame (51), a clamping threaded rod (54) is threadedly connected to the support block (53), the clamping threaded rod (54) passes through the support block (53) and the support frame (3), and is rotatably connected to the clamping plate (52).
8. The apparatus for on-site processing of irregularly shaped wood flooring according to claim 7, characterized in that: Two symmetrical limiting slide rods (55) are fixed on the clamping plate (52), and the limiting slide rods (55) pass through the clamping frame (51).