Modularly-designed pressure analysis wheel combination device
By using a modularly designed pressing roller assembly, which utilizes a servo motor to drive the active roller and a magnetic adsorption mechanism, the problem of existing devices being unable to adapt to bamboo boards of different thicknesses is solved. This enables flexible installation and convenient maintenance, improving the pressing efficiency and ease of maintenance of bamboo boards.
Patent Information
- Application Number
- CN202422566602.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing pressing wheel assembly cannot be adjusted to accommodate bamboo boards of different thicknesses, and is inconvenient to maintain.
Adopting a modular design, the active roller is driven by a servo motor, combined with a detachable driven pressure component and a magnetic adsorption mechanism, enabling flexible installation and removal of the driven roller. It is equipped with a limit slider and spring structure to accommodate bamboo boards of different thicknesses and facilitates disassembly and assembly during maintenance.
It achieves adaptability to the pressing operation of bamboo boards of different thicknesses, improves the convenience of maintenance and repair efficiency of the device, and avoids excessive compression of bamboo boards.
Smart Images

Figure CN223477908U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo fiberboard processing technology, specifically to a modularly designed pressing wheel assembly device. Background Technology
[0002] Bamboo is a perennial woody plant of the Poaceae family. It is a new type of natural fiber extracted from natural bamboo using physical methods. It possesses some of the characteristics of natural fibers, such as good moisture absorption, breathability, and antibacterial properties.
[0003] In the current production and processing of bamboo fiberboard, the bamboo boards often require a pressing process. This pressing process uses a pressing wheel assembly, which currently lacks adjustability, making it unsuitable for bamboo boards of different thicknesses. Furthermore, disassembly and maintenance are cumbersome in case of malfunction. Therefore, we propose a modularly designed pressing wheel assembly. Utility Model Content
[0004] The purpose of this invention is to provide a modularly designed pressure-separation wheel assembly device, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a modularly designed pressure roller assembly device, including a base, side plates fixed on both sides of the base, and multiple evenly distributed active rollers rotatably mounted between the two side plates. A servo motor is fixed on the outer wall of one of the side plates at the end of the active roller. The drive shaft of the servo motor movably passes through the side plate and is fixedly connected to the end of the active roller. A driven pressure assembly is provided on the upper side between the two side plates.
[0006] The driven pressure assembly includes two end plates, which are detachably mounted on the inner wall of the side plate. Multiple evenly distributed driven rollers are rotatably mounted between the two end plates.
[0007] By adopting the above technical solution, the main board of the device is first placed between the active roller and the driven roller. Then, the active roller is driven to rotate by the servo motor, which drives the bamboo board to enter between the active roller and the driven roller for pressure, thereby achieving the pressure separation process. Furthermore, when the device needs to be inspected and maintained, the driven pressure component can be completely disassembled, making internal inspection and maintenance convenient and quick.
[0008] In a preferred embodiment of this utility model, slots are provided on both sides of the top of the side plate, and a suitable insert plate is inserted into the slot. A threaded hole is provided at the bottom of the insert plate, and a screw is threaded into the threaded hole. A magnet is fixed at the tail end of the screw. A limiting groove is provided at the bottom of the inner cavity of the slot, and an electromagnet is fixed in the limiting groove. The magnet is inserted into the limiting groove.
[0009] By adopting the above technical solution, the rotating screw can adjust the length of the screw protruding from the insert plate. Then, the magnetic block at the tail end of the screw and the electromagnet attract the driven roller, thereby realizing the installation of the driven roller. This allows it to adapt to bamboo boards of different thicknesses for pressing operations. Moreover, the insert plate can be directly removed when the electromagnet is de-energized, thereby realizing the quick removal of the end plate and the driven roller. This makes disassembly and assembly convenient and quick, improving the convenience of inspection and maintenance.
[0010] In a preferred embodiment of this utility model, a limiting groove is provided on the inner side wall of the end plate, a matching limiting slider is inserted into the inner cavity of the limiting groove, a spring is fixed at the bottom of the limiting slider, the tail end of the spring is fixedly connected to the bottom of the inner cavity of the limiting groove, and the outer wall of the limiting slider is rotatably connected to the corresponding end of the driven roller.
[0011] By adopting the above technical solution, the driven roller is rotatably connected to the limiting slider at both ends. When the driven roller applies pressure to the bamboo board, the limiting slider will pull the spring, so that the driven roller has a certain vertical floating space, ensuring sufficient pressure while avoiding the bamboo board being excessively squeezed due to rigid contact.
[0012] In a preferred embodiment of this utility model, both the driving roller and the driven roller have anti-slip textures on their outer walls.
[0013] By adopting the above technical solution, the anti-slip texture can prevent relative slippage when the active roller drives the bamboo board to move.
[0014] In a preferred embodiment of this utility model, mounting plates are fixed on both sides of the outer wall of the side plate, and mounting holes are provided on the surface of the mounting plates.
[0015] By adopting the above technical solution, the mounting plate and mounting holes facilitate the installation and fixation of the entire device.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] This application presents a modular design for a pressing roller assembly. The pressing roller is composed of an active roller and a driven roller, which enables pressing operations on bamboo boards. The length of the protruding screw can be adjusted by rotating the screw. The driven roller is installed by using a magnet at the tail end of the screw and an electromagnet. This allows the pressing operation to be performed on bamboo boards of different thicknesses. Furthermore, the assembly and disassembly can be completed when the electromagnet is de-energized, making disassembly and assembly convenient and quick, and improving the convenience of inspection and maintenance.
[0018] The driven roller is rotatably connected to the limiting slider at both ends. When the driven roller applies pressure to the bamboo board, the limiting slider pulls the spring, which gives the driven roller a certain vertical floating space. This ensures sufficient pressure while avoiding excessive squeezing of the bamboo board due to rigid contact. Attached Figure Description
[0019] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:
[0020] Figure 1 This is a schematic diagram of the overall structure of a modularly designed pressure-separation wheel assembly device according to this utility model;
[0021] Figure 2 This is a schematic cross-sectional view of the side plate of a modularly designed pressure-dissolving wheel assembly device according to this utility model;
[0022] Figure 3 This is a cross-sectional view of the end plate of a modularly designed pressure-dissolving wheel assembly device according to this utility model.
[0023] In the picture:
[0024] 1. Base; 11. Side plate; 12. Drive roller; 13. Mounting plate; 14. Servo motor; 15. Insert plate; 16. Screw; 17. Magnet block; 18. Electromagnet;
[0025] 2. End plate; 21. Driven roller; 22. Limiting groove; 23. Limiting slider; 24. Spring. Detailed Implementation
[0026] Please see Figure 1-3 This utility model provides a technical solution: a modularly designed pressure roller assembly device, including a base 1, with side plates 11 fixed on both sides of the base 1, and multiple evenly distributed active rollers 12 rotatably installed between the two side plates 11. A servo motor 14 is fixed on the outer wall of one of the side plates 11 corresponding to the end of the active roller 12. The transmission shaft of the servo motor 14 movably passes through the side plate 11 and is fixedly connected to the end of the active roller 12. A driven pressure assembly is provided on the upper side between the two side plates 11.
[0027] The driven pressure assembly includes two end plates 2. The end plates 2 are detachably installed on the inner wall of the side plate 11. Multiple evenly distributed driven rollers 21 are rotatably installed between the two end plates 2.
[0028] In actual use, the main board of the device is first placed between the active roller 12 and the driven roller 21. Then, the active roller 12 is driven to rotate by the servo motor 14, which drives the bamboo board to enter between the active roller 12 and the driven roller 21 for pressure, thereby achieving the pressing and separation process. When the device needs to be inspected and maintained, the driven pressure component can be completely disassembled, making internal inspection and maintenance convenient and quick.
[0029] Furthermore, mounting plates 13 are fixed on both sides of the outer wall of the side plate 11. Mounting holes are provided on the surface of the mounting plates 13. The mounting plates 13 and the mounting holes facilitate the installation and fixing of the entire device.
[0030] Furthermore, both the driving roller 12 and the driven roller 21 have anti-slip textures on their outer walls. The anti-slip textures prevent relative slippage when the driving roller 12 drives the bamboo board to move.
[0031] like Figure 1 and 2 As shown; slots are provided on both sides of the top of the side plate 11, and a matching insert plate 15 is inserted into the slot. A threaded hole is provided at the bottom of the insert plate 15, and a screw 16 is threaded into the threaded hole. A magnet block 17 is fixed at the tail end of the screw 16. A limit groove is provided at the bottom of the slot cavity, and an electromagnet 18 is fixed in the limit groove. The magnet block 17 is inserted into the limit groove.
[0032] The rotating screw 16 can adjust the length of the screw 16 protruding from the insert plate 15. Then, the magnet 17 at the tail end of the screw 16 and the electromagnet 18 are used to attract the driven roller 21, thereby enabling the pressing operation to be carried out on bamboo boards of different thicknesses. Moreover, the insert plate 15 can be directly removed when the electromagnet 18 is de-energized, thereby achieving quick removal of the end plate 2 and the driven roller 21, making disassembly and assembly convenient and quick, and improving the convenience of inspection and maintenance.
[0033] like Figure 1 , 2 As shown in Figure 3, a limiting groove 22 is provided on the inner side wall of the end plate 2. A matching limiting slider 23 is inserted into the inner cavity of the limiting groove 22. A spring 24 is fixed at the bottom of the limiting slider 23. The tail end of the spring 24 is fixedly connected to the bottom of the inner cavity of the limiting groove 22. The outer wall of the limiting slider 23 is rotatably connected to the corresponding end of the driven roller 21.
[0034] By rotating the driven roller 21 to the limiting slider 23 at both ends, the limiting slider 23 pulls the spring 24 when the driven roller 21 applies pressure to the bamboo board, so that the driven roller 21 has a certain vertical floating space, ensuring sufficient pressure while avoiding the bamboo board being excessively squeezed due to rigid contact.
[0035] The implementation principle of the modular design of the pressing roller assembly device in this application is as follows: In actual use, the main board of the device is first placed between the active roller 12 and the driven roller 21. Then, the active roller 12 is driven to rotate by the servo motor 14, thereby driving the bamboo board into the space between the active roller 12 and the driven roller 21 for pressing, thus achieving the pressing process. The rotating screw 16 can adjust the length of the screw 16 protruding from the insert plate 15. Then, the magnetic block 17 and electromagnet 18 at the tail end of the screw 16 are used to attract the driven roller 21, thereby enabling the appropriate installation. The device can be used to press bamboo boards of different thicknesses. Moreover, the insertion plate 15 can be directly removed when the electromagnet 18 is de-energized, thereby quickly removing the end plate 2 and the driven roller 21. This makes disassembly and assembly convenient and quick, improving the convenience of inspection and maintenance. At the same time, the driven roller 21 is rotatably connected to the two ends of the driven roller 21 and the limiting slider 23. When the driven roller 21 applies pressure to the bamboo board, the limiting slider 23 will pull the spring 24, so that the driven roller 21 has a certain vertical floating space. This ensures sufficient pressure while avoiding the bamboo board being excessively squeezed due to rigid contact.
[0036] Furthermore, the components included in this modular design of the pressure-deposition wheel assembly device are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and the matching monitoring computer and power supply, are connected by wires. The specific connection method should refer to the working principle below, and the electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a well-known technology in the field. The following mainly introduces the working principle and process, and will not explain the electrical control.
Claims
1. A modularly designed pressure-release wheel assembly device, comprising a base (1), characterized in that: The base (1) has side plates (11) fixed on both sides. Multiple evenly distributed active rollers (12) are rotatably installed between the two side plates (11). A servo motor (14) is fixed on the outer wall of one of the side plates (11) at the end of the active roller (12). The drive shaft of the servo motor (14) passes through the side plate (11) and is fixedly connected to the end of the active roller (12). A driven pressure assembly is provided on the upper side between the two side plates (11). The driven pressure assembly includes two end plates (2), which are detachably mounted on the inner wall of the side plate (11). Multiple evenly distributed driven rollers (21) are rotatably mounted between the two end plates (2).
2. The modularly designed pressure-separation wheel assembly device according to claim 1, characterized in that: The top two sides of the side plate (11) are provided with slots, and a matching insert plate (15) is inserted into the slot. The bottom of the insert plate (15) is provided with a threaded hole, and a screw (16) is threaded into the threaded hole. A magnet (17) is fixed at the tail end of the screw (16). A limiting groove is provided at the bottom of the inner cavity of the slot, and an electromagnet (18) is fixed in the limiting groove. The magnet (17) is inserted into the limiting groove.
3. The modularly designed pressure-separation wheel assembly device according to claim 1, characterized in that: The inner sidewall of the end plate (2) is provided with a limiting groove (22). A matching limiting slider (23) is inserted into the inner cavity of the limiting groove (22). A spring (24) is fixed at the bottom of the limiting slider (23). The tail end of the spring (24) is fixedly connected to the bottom of the inner cavity of the limiting groove (22). The outer wall of the limiting slider (23) is rotatably connected to the corresponding end of the driven roller (21).
4. The modular design of the pressure-separation wheel assembly according to claim 1, characterized in that: The outer walls of both the driving roller (12) and the driven roller (21) are provided with anti-slip textures.
5. The modularly designed pressure-separation wheel assembly according to claim 1, characterized in that: Mounting plates (13) are fixed on both sides of the outer wall of the side plate (11), and mounting holes are provided on the surface of the mounting plates (13).