Efficient energy-saving tile press
The detachable screw design solves the problem of the tile press connecting rod needing to be replaced as a whole after it breaks, enabling quick replacement and efficient production, reducing costs and time losses.
Patent Information
- Application Number
- CN202422780715.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing tile pressing machine's driving parts and the connecting rod of the upper pressing die are integrated into one design, which means that when the connecting rod breaks, the entire equipment needs to be replaced, which increases the replacement cost and cycle and affects work efficiency.
The first and second screws are designed to be detachably connected, and the detachable connection is achieved through a sleeve and a locking block. The second screw moves synchronously with the profiled plate. When it breaks, the screw can be quickly replaced and work can be resumed.
It reduces equipment replacement costs and replacement cycles, improves work efficiency, reduces corporate burdens, and enhances automation and safety.
Smart Images
Figure CN223477929U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of building material processing technology, and more specifically, to a high-efficiency and energy-saving tile press. Background Technology
[0002] Cement tiles, also known as concrete tiles, are often called cement tiles because they are made from cement. The manufacturing process involves mixing clay with water, then pressing the clay into shape using the upper and lower molds of a tile press.
[0003] Currently, in existing technologies, the drive components of the roll forming machine and the connecting rod of the upper mold are integrated into a single drive design. This design makes it easy for the roll forming machine to become unusable if the connecting rod breaks during the roll forming process. This requires replacing the entire roll forming machine, which not only incurs high replacement costs for the company but also results in a long replacement cycle, thus affecting the overall working efficiency of the roll forming machine. Summary of the Invention
[0004] To address the shortcomings of the existing technology, the purpose of this application is to provide a high-efficiency and energy-saving tile press machine, including a worktable and a gantry frame vertically located at the top of the worktable. A drive platform is installed at the top of the gantry frame, and a first screw is driven and connected inside the drive platform. The two ends of the first screw vertically penetrate the top of the gantry frame and the drive platform, respectively, and the drive platform drives the first screw to move up and down inside the gantry frame. A second screw is vertically installed at the bottom of the first screw, and the second screw moves synchronously with the first screw. A bushing is installed between the first and second screws, and the bushing is rotatably mounted on the first screw. At the bottom of the side, the second screw is located at the bottom of the bushing and is detachably connected to the bushing. The second screw moves synchronously with the first screw through the bushing. A forming plate for pressing and shaping the tile material placed on the top of the workbench is provided laterally at the bottom of the second screw. The forming plate moves synchronously with the second screw. A plurality of locking blocks are provided at the bottom of the bushing that are inserted into the threaded grooves on the side of the second screw. The locking blocks are distributed around the bushing itself. The second screw is detachably connected to the bushing through the locking blocks. The second screw is detachably connected to the first screw through the mutual cooperation between the locking blocks and the bushing.
[0005] Preferably, multiple drive cylinders are laterally mounted on the side of the bushing, and the drive cylinders are driven to the locking block, and the drive cylinders drive the locking block to move laterally at the bottom of the bushing.
[0006] Preferably, the locking block has multiple arc-shaped protrusions formed laterally on its side, which are inserted into the threaded grooves on the side of the screw. The arc-shaped protrusions are neatly arranged along the height direction of the locking block itself, and the locking block is inserted into the threaded grooves on the side of the second screw through the arc-shaped protrusions.
[0007] Preferably, a connecting frame is provided between the second screw and the forming plate, and the two ends of the connecting frame are respectively connected to the screw and the forming plate, and the forming plate moves synchronously with the second screw through the connecting frame.
[0008] Preferably, a speed reducer is provided laterally on the side of the drive platform, and the speed reducer is driven to the drive platform, and the first screw is driven to the speed reducer through the drive platform.
[0009] Preferably, a slide rail is provided between the gantry frame and the forming plate, and the slide rail is vertically located on the inner side of the gantry frame, and the side of the forming plate moves and cooperates with the other side of the slide rail.
[0010] Preferably, a sliding guide post and a sliding guide sleeve are respectively provided between the gantry frame and the forming plate, and the sliding guide posts are all vertically located at the front and rear ends of the inner side of the gantry frame, and the sliding guide sleeves are all vertically located at the front and rear ends of the top side of the forming plate, and the sliding guide posts and the sliding guide sleeves are in sliding engagement.
[0011] Preferably, a fixed seat is provided laterally between the sliding guide column and the gantry frame, and the fixed seat is located laterally at the upper and lower ends of the sliding guide column, and the two ends of the sliding guide column are detachably connected to the fixed seat.
[0012] Preferably, a limiting and fixing frame is vertically provided on the top of the gantry frame, and a channel is vertically formed inside the limiting and fixing frame, and the first screw moves within the channel.
[0013] Preferably, the top of the limiting fixing frame is formed with a limiting groove, and the limiting grooves are respectively vertically located on both sides of the channel and are connected to the channel. Limiting blocks are formed on both sides of the first screw, and the limiting blocks are respectively located at the top of the side of the first screw, and the limiting blocks and the limiting grooves are in sliding fit.
[0014] In summary, the beneficial effects of this application are as follows:
[0015] Once the worker places the tile material on top of the workbench, the drive platform can be activated. Simultaneously, the drive platform will drive the first screw, along with the forming plate, to rise and fall within the gantry, thus applying pressure to the tile material placed on top of the workbench. At this time, the locking block at the bottom of the bushing is inserted into the threaded groove on the side of the second screw and remains in contact with it. If the second screw breaks, simply remove the locking block from the threaded groove on the side of the second screw, ensuring it is no longer in contact with the second screw. The broken first screw can then be removed from the machine, and the replacement part can be assembled onto the machine using the reverse steps. After the assembled machine has been tested and confirmed to be working properly, the forming process can resume. This design not only reduces replacement costs and alleviates the burden on enterprises, but also shortens the replacement cycle and improves overall work efficiency. It effectively solves the technical problem that in the existing technology, the drive components of the roll forming machine and the connecting rod of the upper mold are integrated into a single drive design. This design makes it easy for the entire roll forming machine to become unusable if the connecting rod breaks during the roll forming process, requiring the replacement of the entire roll forming machine. This not only incurs high equipment replacement costs for enterprises, but also results in a long replacement cycle, thus affecting the overall work efficiency of roll forming. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency and energy-saving tile press machine;
[0017] Figure 2 This is another structural diagram of a high-efficiency and energy-saving tile press machine;
[0018] Figure 3 yes Figure 2 Enlarged structural diagram at point A in the middle;
[0019] Figure 4 This is a schematic diagram of the locking block;
[0020] Figure 5 yes Figure 1 Enlarged structural diagram at point B;
[0021] Figure 6 yes Figure 1 Enlarged structural diagram at point C;
[0022] Figure 7 This is a structural diagram of the limit fixing frame.
[0023] Reference numerals in the attached drawings: 1. Workbench; 2. Gantry frame; 3. Drive platform; 4. First screw; 5. Second screw; 6. Bushing; 7. Forming plate; 8. Locking block; 9. Drive cylinder; 10. Arc-shaped protrusion; 11. Connecting frame; 12. Slide rail; 13. Sliding guide post; 14. Sliding guide sleeve; 15. Fixed seat; 16. Limiting and fixing frame; 17. Channel; 18. Limiting groove; 19. Limiting block; 20. Guide block. Detailed Implementation
[0024] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0025] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly or indirectly attached to that other component. When a component is referred to as being "connected to" another component, it can be directly or indirectly connected to that other component.
[0026] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0028] A high-efficiency and energy-saving tile press machine, see Figures 1 to 7The system includes a workbench 1 and a gantry frame 2 vertically positioned on top of the workbench 1. A drive platform 3 is located at the top of the gantry frame 2, and a first screw 4 is connected to the drive platform 3. The first screw 4 vertically penetrates the top of the gantry frame 2 and the drive platform 3 at both ends, and the drive platform 3 drives the first screw 4 to move up and down within the gantry frame 2. A second screw 5 is vertically positioned at the bottom of the first screw 4, and the second screw 5 moves synchronously with the first screw 4. A bushing 6 is provided between the first screw 4 and the second screw 5. The bushing 6 is rotatably positioned at the bottom side of the first screw 4, and the second screw 5 is located at the bottom of the bushing 6 and detachably connected to the bushing 6. Furthermore, the second screw 5 moves synchronously with the first screw 4 via the bushing 6. A forming plate 7 is laterally arranged at the bottom of the second screw 5 for pressing and shaping the tile material placed on top of the workbench 1, and the forming plate 7 moves synchronously with the second screw 5. The bottom of the bushing 6 is provided with multiple locking blocks 8 that engage with the threaded grooves on the side of the second screw 5, and the locking blocks 8 are distributed around the bushing 6 itself. The second screw 5 is detachably connected to the bushing 6 via the locking blocks 8, and the second screw 5 is detachably connected to the first screw 4 through the mutual cooperation between the locking blocks 8 and the bushing 6. In this embodiment, when the worker places the tile material on top of the workbench 1, the machine can be started. When the drive table 3 operates, it simultaneously drives the first screw 4, along with the forming plate 7, to rise and fall inside the gantry 2, thereby applying pressure to the tile material placed on top of the worktable 1. At this time, the locking block 8 at the bottom of the bushing 6 is inserted into the threaded groove on the side of the second screw 5 and remains in contact with it. If the second screw 5 breaks, simply remove the locking block 8 from the threaded groove on the side of the second screw 5, so that the locking block 8 and the second screw 5 are no longer in contact. Then, the broken first screw 4 can be removed from the machine, and the replacement part can be assembled onto the machine by repeating the reverse steps. After the assembled machine has been tested and confirmed to be working properly, the forming process can resume. This design not only reduces replacement costs and alleviates the burden on enterprises, but also shortens the replacement cycle and improves overall work efficiency. It effectively solves the technical problem that in the existing technology, the drive component of the roll forming machine and the connecting rod of the upper mold are integrated into a drive design. This design makes it easy for the entire roll forming machine to become unusable if the connecting rod breaks during the roll forming process. This requires the replacement of the entire roll forming machine, which not only incurs high equipment replacement costs for enterprises, but also results in a long replacement cycle, thus affecting the overall work efficiency of roll forming.In this embodiment, the second screw 5 is a trapezoidal screw with a trapezoidal thread profile. The thread groove on the side of the second screw 5 mentioned in the above specification refers to the structure between adjacent tooth sides on the second screw 5. The trapezoidal screw has advantages such as high load-bearing capacity, compact and simple structure, high transmission efficiency, and self-locking. It can effectively transfer the potential energy generated by the drive table 3 to the forming plate 7, thereby completing the pressing and forming action on the tile material. However, in this embodiment, the tooth profile shape of the second screw 5 is not limited. Its specific shape needs to be selected according to the actual situation on site. A trapezoidal thread is one of them. The tooth profile shape of the trapezoidal screw is existing knowledge, so it will not be described in detail here.
[0029] Multiple drive cylinders 9 are horizontally mounted on the side of the bushing 6, and the drive cylinders 9 are driven to the locking block 8. The drive cylinders 9 drive the locking block 8 to move horizontally at the bottom of the bushing 6. In this embodiment, guide blocks 20 are respectively provided on both sides of the locking block 8, and the guide blocks 20 are horizontally located at the bottom of the bushing 6. Both sides of the locking block 8 are in contact with the sides of the guide blocks 20. By providing drive cylinders 9, the locking block 8 can be automatically inserted horizontally into the threaded groove on the side of the second screw 5 at the bottom of the bushing 6. This not only realizes the detachable connection with the bushing 6, but also improves the automation and safety of this embodiment, reduces the labor intensity of the workers, and prevents the workers from being injured during disassembly. The guide blocks 20 can guide and limit the movement of the locking block 8 to prevent the locking block 8 from shifting position and affecting normal operation.
[0030] The locking block 8 has multiple arc-shaped protrusions 10 formed laterally on its side, which are inserted into the threaded grooves on the side of the screw. The arc-shaped protrusions 10 are neatly arranged along the height direction of the locking block 8 itself. The locking block 8 is inserted into the threaded grooves on the side of the second screw 5 through the arc-shaped protrusions 10. In this embodiment, the arc-shaped protrusions 10 and the threaded grooves on the side of the second screw 5 are inserted into each other, so that the second screw 5 can be detachably connected to the bushing 6 through the locking block 8. Thus, under the drive of the drive table 3, the forming plate 7 and the first screw 4 are driven to rise and fall synchronously in the gantry 2, thereby realizing the pressing and forming action of the tile material placed on the top of the worktable 1.
[0031] A speed reducer (not shown in the figure) is horizontally arranged on the side of the drive platform 3, and the speed reducer is driven to the drive platform 3. The first screw 4 is driven to the speed reducer through the drive platform 3. In this embodiment, the speed reducer drives the drive platform 3 to move, thereby driving the first screw 4 together with the second screw 5 and the forming plate 7 to rise and fall inside the gantry 2, thereby applying pressure to the tile material placed on the top of the workbench 1 to perform a forming action. The speed reducer can also adjust the speed of the tile material placed on the top of the workbench 1 during the forming action to prevent the forming speed from being too fast and damaging the tile material, thereby affecting the normal forming operation.
[0032] A connecting frame 11 is provided between the second screw 5 and the forming plate 7, and the two ends of the connecting frame 11 are respectively connected to the screw and the forming plate 7, and the forming plate 7 moves synchronously with the second screw 5 through the connecting frame 11.
[0033] A slide rail 12 is provided between the gantry frame 2 and the forming plate 7. The slide rail 12 is vertically located on the inner side of the gantry frame 2, and the side of the forming plate 7 moves and cooperates with the other side of the slide rail 12. In this embodiment, by providing the slide rail 12, the second screw 5 drives the forming plate 7 to rise and fall more smoothly inside the gantry frame 2, preventing the forming plate 7 from shifting position and thus affecting the normal forming work.
[0034] Sliding guide posts 13 and sliding guide sleeves 14 are respectively provided between the gantry frame 2 and the forming plate 7. The sliding guide posts 13 are all vertically located at the front and rear ends of the inner side of the gantry frame 2, and the sliding guide sleeves 14 are all vertically located at the front and rear ends of the top side of the forming plate 7. The sliding guide posts 13 and sliding guide sleeves 14 are slidably engaged. In this embodiment, the mutual cooperation between the sliding guide posts 13 and sliding guide sleeves 14 further improves the stability of the forming plate 7 when it is raised and lowered within the gantry frame 2, and the forming process is also more stable.
[0035] A fixing seat 15 is provided horizontally between the sliding guide post 13 and the gantry frame 2. The fixing seat 15 is located horizontally at the upper and lower ends of the sliding guide post 13, and the two ends of the sliding guide post 13 are detachably connected to the fixing seat 15.
[0036] The top of the gantry frame 2 is vertically provided with a limiting and fixing bracket 16, and a channel 17 is vertically formed inside the limiting and fixing bracket 16, and the first screw 4 moves within the channel 17.
[0037] The top of the limiting fixing frame 16 is formed with a limiting groove 18, and the limiting grooves 18 are vertically located on both sides of the channel 17 and are connected to the channel 17. The first screw 4 is formed with limiting blocks 19 on both sides, and the limiting blocks 19 are located at the top of the side of the first screw 4. The limiting blocks 19 and the limiting grooves 18 are slidably engaged. In this embodiment, the mutual engagement between the limiting blocks 19 and the limiting grooves 18 makes it more stable when the drive platform 3 drives the first screw 4 to rise and fall inside the gantry 2, preventing the first screw 4 from shifting position during movement, which would affect the normal operation of the product.
[0038] The above embodiments are merely explanations of this application and are not intended to limit it. After reading this specification, those skilled in the art can make modifications to these embodiments without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of this application.
Claims
1. A high-efficiency and energy-saving tile press machine, characterized in that, The device includes a worktable and a gantry frame vertically positioned on top of the worktable. A drive platform is located at the top of the gantry frame, and a first screw is connected to the drive platform. The two ends of the first screw vertically penetrate the top of the gantry frame and the drive platform, respectively, and the drive platform drives the first screw to move up and down within the gantry frame. A second screw is vertically positioned at the bottom of the first screw, and the second screw moves synchronously with the first screw. A bushing is provided between the first and second screws, and the bushing is rotatably located at the bottom side of the first screw, with the second screw positioned at the bottom of the bushing. The first screw is detachably connected to the bushing, and the second screw moves synchronously with the first screw through the bushing. The bottom of the second screw is laterally provided with a forming plate for pressing and forming the tile material placed on the top of the workbench, and the forming plate moves synchronously with the second screw. The bottom of the bushing is provided with a plurality of locking blocks that are inserted into the threaded grooves on the side of the second screw, and the locking blocks are distributed around the bushing itself. The second screw is detachably connected to the bushing through the locking blocks, and the second screw is detachably connected to the first screw through the mutual cooperation between the locking blocks and the bushing.
2. The high-efficiency energy-saving tile press machine according to claim 1, characterized in that, Multiple drive cylinders are horizontally mounted on the side of the bushing, and the drive cylinders are connected to the locking block. The drive cylinders drive the locking block to move laterally at the bottom of the bushing.
3. The high-efficiency energy-saving tile press machine according to claim 2, characterized in that, The locking block has multiple arc-shaped protrusions formed laterally on its side, which are inserted into the threaded grooves on the side of the screw. The arc-shaped protrusions are neatly arranged along the height of the locking block itself, and the locking block is inserted into the threaded grooves on the side of the second screw through the arc-shaped protrusions.
4. The high-efficiency energy-saving tile press machine according to claim 1, characterized in that, A connecting frame is provided between the second screw and the forming plate, and the two ends of the connecting frame are respectively connected to the screw and the forming plate, and the forming plate moves synchronously with the second screw through the connecting frame.
5. The high-efficiency energy-saving tile press machine according to claim 1, characterized in that, A speed reducer is horizontally arranged on the side of the drive platform, and the speed reducer is driven by the drive platform. The first screw is driven by the speed reducer through the drive platform.
6. The high-efficiency energy-saving tile press machine according to claim 1, characterized in that, A slide rail is provided between the gantry frame and the forming plate, and the slide rail is located vertically on the inner side of the gantry frame, and the side of the forming plate moves and cooperates with the other side of the slide rail.
7. The high-efficiency energy-saving tile press machine according to claim 1, characterized in that, Sliding guide posts and sliding guide sleeves are respectively provided between the gantry frame and the forming plate. The sliding guide posts are all vertically located at the front and rear ends of the inner side of the gantry frame, and the sliding guide sleeves are all vertically located at the front and rear ends of the top side of the forming plate. The sliding guide posts and sliding guide sleeves are in sliding fit with each other.
8. The high-efficiency energy-saving tile press machine according to claim 7, characterized in that, A fixed seat is provided laterally between the sliding guide column and the gantry frame, and the fixed seat is located laterally at the upper and lower ends of the sliding guide column, and the two ends of the sliding guide column are detachably connected to the fixed seat.
9. The high-efficiency energy-saving tile press machine according to claim 1, characterized in that, The top of the gantry is vertically equipped with a limiting and fixing frame, and a vertically through channel is formed inside the limiting and fixing frame, and the first screw moves within the channel.
10. A high-efficiency energy-saving tile press machine according to claim 9, characterized in that, The top of the limiting fixing frame is formed with a limiting groove, and the limiting grooves are vertically located on both sides of the channel and are connected to the channel. Limiting blocks are formed on both sides of the first screw, and the limiting blocks are located at the top of the side of the first screw and slide with the limiting groove.