Fluid distribution device
By designing a detachable fluid distribution device and adopting a spiral flow channel and a diversion flow channel structure, the problem of inconvenient disassembly of the plastic pipe mold is solved, the fluid distribution device can be easily disassembled and cleaned, the frequency of mold use is increased, and the cost is reduced.
Patent Information
- Application Number
- CN202423000102.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-05
AI Technical Summary
At present, most plastic pipe molds are of integral structure, which is inconvenient to disassemble and cannot effectively release the fluid processing pressure, affecting the service life of the mold and the quality of the extruded product.
A detachable fluid distribution device is designed, including a distribution part, an inlet part and a connecting part. It adopts a spiral flow channel and a diversion flow channel structure. The fluid is connected through an internal delivery flow channel and a diversion flow channel. The depth of the spiral flow channel gradually decreases. The diversion flow channel is connected to the spiral flow channel. The fluid disperses stress in the distribution device and is easy to disassemble.
The fluid distribution device is conveniently disassembled and cleaned, the loss of the mold is reduced, the use frequency and production efficiency of the mold are improved, and the cost of the mold is reduced.
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Figure CN223478276U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distributor technology, and in particular to a fluid distribution device. Background Technology
[0002] Pipe extrusion dies have achieved modular, automated, and intelligent design, significantly improving the reliability, stability, and precision of the equipment. Modern electronic and computer control technologies are also widely used in the control systems of large-diameter plastic pipe extrusion equipment, enabling online detection and microcomputer closed-loop control of process parameters throughout the extrusion process, ensuring stable process conditions and product precision.
[0003] A pipe mold distribution device is a special distributor that is usually installed in a pipe mold system to distribute fluids (such as water, gas, oil, etc.) or signals (such as electrical signals, optical signals, etc.) to different pipes or molds according to a predetermined ratio or requirements. At present, most plastic pipe molds are integral structures, which are inconvenient to disassemble and clean after processing and cannot effectively release the pressure of fluid processing. When the mold fails, it cannot be quickly disassembled, which will affect the service life of the mold and also reduce the quality of the extruded products. Utility Model Content
[0004] This invention aims to solve at least one of the technical problems existing in related technologies. To this end, this invention proposes a fluid distribution device that is easy to disassemble, effectively releases stress on processed materials, and meets the needs of mold processing and production.
[0005] A fluid distribution device includes: a distribution section, an inlet section, and a connecting section;
[0006] The distribution section and the inlet section are connected by the connecting section;
[0007] The inlet includes a feed end and a discharge end; the feed end and discharge end of the inlet form an internal conveying channel, which is used to convey fluid to the distribution section.
[0008] The distribution section includes a first end and a second end, the first end is connected to the connecting section and is provided with a diversion channel, and the inner conveying channel is connected to the diversion channel;
[0009] A spiral flow channel is formed on the outer surface of the distribution section, and the depth of the spiral flow channel gradually decreases from the first end to the second end. The diversion channel is connected to the spiral flow channel, and the fluid enters the distribution device from the inlet and flows to the diversion channel through the inner conveying channel.
[0010] Preferably, the spiral flow channel is formed by a plurality of equally spaced threads, and the flow distribution channel forms a plurality of outlets on the surface of the distribution section, each of the outlets being connected to one of the threads.
[0011] Preferably, the distribution portion shrinks in the direction away from the connecting portion.
[0012] Preferably, the first end of the dispensing portion engages with the connecting portion.
[0013] Preferably, the discharge end of the inlet and the connecting part engage.
[0014] Preferably, the surfaces of the distribution section, the inlet section, and the connecting section that come into contact with the fluid are each provided with an anti-corrosion layer.
[0015] Preferably, the inlet end of the inlet section is provided with an inlet connector, which is used to connect the dispensing device to external mechanical equipment.
[0016] Preferably, the inlet connector, the inlet portion, and the connector portion are sequentially fixed together by screws.
[0017] Preferably, the second end of the distribution section has a weight-reducing hole, which is a blind hole.
[0018] The above-described one or more technical solutions in the embodiments of this utility model have at least one of the following technical effects:
[0019] This utility model provides a fluid distribution device, including a distribution section, an inlet section, and a connecting section. The distribution section and the inlet section are connected by the connecting section. The inlet section includes a feed end and a discharge end. The feed end and discharge end of the inlet section form an inner conveying channel, which is used to convey fluid to the distribution section. The distribution section includes a first end and a second end. The first end is connected to the connecting section and is provided with a diversion channel. The inner conveying channel communicates with the diversion channel. A spiral channel is formed on the outer surface of the distribution section. The depth of the spiral channel gradually decreases from the first end to the second end. The diversion channel communicates with the spiral channel. After entering the distribution device from the inlet section, the fluid flows to the diversion channel through the inner conveying channel. By designing a split-type distribution device, the disassembly of the distribution device can be facilitated. In processing and production, it can also increase the usage frequency of the mold and reduce the cost of the mold. The fluid is diverted in the diversion channel, which can disperse some internal stress and reduce wear on the mold.
[0020] An embodiment of this utility model provides a fluid distribution device, wherein a weight-reducing hole is provided at the second end of the distribution section, and the weight-reducing hole is a blind hole. Weight reduction in the distribution section can reduce the weight of the mold in the entire processing and production process, thereby reducing mold costs.
[0021] Beneficial effects:
[0022] This utility model provides a fluid distribution device that divides the processed fluid and utilizes a detachable split design to facilitate the assembly and disassembly of the mold as a whole, as well as the cleaning of the mold, thereby improving the efficiency and reducing the cost of mold production and processing.
[0023] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or related technologies, the drawings used in the description of the embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a side view of the fluid distribution device provided in an embodiment of the present invention;
[0026] Figure 2 This is a front view of the fluid distribution device provided in an embodiment of the present invention;
[0027] Figure 3 This is a cross-sectional view of the pipe extrusion die of a fluid distribution device provided by this utility model.
[0028] Reference numerals:
[0029] 1. Inlet section; 2. Connecting section; 3. Distribution section; 4. Connecting screw; 5. Inner conveying channel; 6. Spiral channel; 7. Diverting channel; 8. Outer mold section; 9. Inner mold section. Detailed Implementation
[0030] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0031] In the description of the embodiments of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiments of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.
[0033] In this embodiment of the utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0035] One embodiment of this utility model, in conjunction with Figure 1As shown, the fluid distribution device provided by this utility model is used in conjunction with a pipe extrusion die. The extruded molten material is pre-mixed by the fluid distribution device before entering the die. The pipe extrusion die is mainly used to process mixed pipe fluid materials, dispersing fluid stress and ensuring thorough mixing. The distribution device can be connected to the inner and outer molds to form a mold for direct use, enabling material control and processing. It can also be applied to fluid distribution in other extrusion devices, including a distribution section 3, an inlet section 1, and a connecting section 2. The distribution section 3 and the inlet section 1 are connected via the connecting section 2. The connecting section 2 also serves to connect to the outer mold, fixing the fluid distribution device to the mold. The distribution section 3 can be connected to the inner mold. The distribution device is installed as a whole mold by connecting to the inner and outer molds. By designing the fluid distribution device as three detachable parts, it is easy to disassemble and clean during processing and production.
[0036] The inlet section 1 includes an inlet end and an outlet end, and an inner conveying channel 5 is formed between the inlet end and the outlet end of the inlet section 1. The inner conveying channel 5 passes through the inlet end 1 and the connecting part 2, and is used to convey fluid to the distribution section 3. The distribution section 3 includes a first end and a second end. The first end is connected to the connecting part 2 and is provided with a diversion channel 7. The inner conveying channel 5 is connected to the diversion channel 7. A spiral channel 6 is formed on the outer surface of the distribution section 3. The depth of the spiral channel 6 gradually decreases from the first end to the second end. The diversion channel 7 is connected to the spiral channel 6. After the fluid enters the distribution device from the inlet section 1, it flows through the inner conveying channel 5 to the diversion channel 7. The distribution section 3 has a threaded structure to form a spiral channel 6 for the fluid flowing out of the diversion channel 7, which enables the fluid to flow along the spiral channel 6 and reduces the internal stress of the fluid.
[0037] More preferably, the surface of the spiral flow channel 6 is formed with several equally spaced threads, and the diversion flow channel 7 is formed with several outlets on the surface of the distribution section 3. Each outlet is connected to a flow channel formed by the threads. The outer diameter of the distribution section 3 is reduced in the direction of the thread extension. The fluid flowing out of the diversion flow channel 7 can enter the spiral flow channel 6, making the fluid more uniform. The outer diameter of the distribution section 3 is reduced, so that the fluid flowing out of the diversion flow channel 7 can flow in a straight line along the direction of the distribution section 3. The spiral flow channel 6 at the first end of the distribution section 3 is the deepest. As the depth in the spiral direction becomes shallower, the fluid flowing in the spiral becomes less and less, and the material gradually becomes a straight flow and slowly merges, so that the wall thickness of the processed product is uniform and there are no weld lines that affect the product quality.
[0038] In this embodiment, the dispensing part 3 and the connecting part 2 engage, and the inlet part 1 and the connecting part 2 engage, which increases the cooperation of the dispensing device, reduces the weight of the dispensing device, and enhances the sealing performance of the entire device.
[0039] The second end of the distribution section 3 is provided with a weight-reducing hole, which is a blind hole. The blind hole can reduce the weight of the distribution device and reduce the production cost of the mold during production.
[0040] One embodiment of this utility model, in conjunction with Figure 2 and Figure 3 As shown, the inlet end of the inlet portion 1 of the fluid distribution device of this utility model is equipped with an inlet connector. When the distribution device is being processed and mates with a mold, the inlet connector is fixedly connected to the inlet portion 1 and the connecting portion 2 by screws. The entire distribution device can be connected to external mechanical equipment for continuous processing and production through the inlet connector. In this embodiment, the fluid can enter the inner conveying channel 5 through the inlet portion 1. The inner conveying channel 5 is connected to the branch channel 7. The fluid can flow out of the hole at the first end of the distribution portion 3 through the branch channel 7 and can flow directly along the direction of the thread extension from the hole. Through the distribution portion 3, the fluid can enter the mold for processing or shaping.
[0041] Specifically, the inner conveying channel 5 is located at the center of the mold axis, and the diversion channel 7 diffuses the melt from the inner conveying channel away from the axis, and further flows out through the outlet to the surface of the distribution section 3, where it is further guided by the threads on the surface of the distribution section 3. The number of outlets can be 3, 4, 5, 6, or even more, depending on the size of the mold and the distribution section 3. Generally, with the same distribution section diameter, more outlets and more threads connected to the outlets, with smaller thread pitch, result in more uniform melt flow. Too many outlets lead to overly dense threads, which is detrimental to melt flow and reduces production efficiency. Those skilled in the art, based on their understanding of the technology and principles of this invention, can adjust the number of outlets and thread density according to actual needs, considering factors such as melt viscosity, distribution section diameter, length, and the gap size of the extrusion channel. Each outlet is connected to a corresponding thread; uniform thread distribution ensures even distribution of internal stress in the melt and prevents uneven pressure from the melt on the distribution device, thus preventing mold damage, improving mold utilization, and reducing mold costs.
[0042] One embodiment of this utility model, in conjunction with Figure 3As shown, a simplified description of the installation and use of the dispensing device is provided in this embodiment. The pipe extrusion die including the dispensing device includes a dispensing device, an inner mold part 9, and an outer mold part 8. The inner mold part 9 is fixedly connected to the second end of the dispensing part 3 by screws, and the outer mold part 8 is fixedly connected to the connecting part 2 by screws. An extrusion flow channel is formed between the outer mold part 8 and the inner mold part 9, and a spiral flow channel 6 is formed between the outer mold part 8 and the dispensing part 3. The spiral flow channel 6 is connected to the extrusion flow channel.
[0043] The gap between the distribution section 3 and the outer mold section 8 gradually widens along the direction of the distribution section 3. At this time, the melt can flow simultaneously along the direction of the spiral flow channel 6 and the straight direction of the distribution section 3. The two flow directions increase the flow rate of the melt, which can improve the overall working efficiency of the mold in use.
[0044] More preferably, when the dispensing device is in operation, the surfaces of the dispensing section 3, the inlet section 1, and the connecting section 2 that come into contact with the fluid are respectively provided with an anti-corrosion layer to reduce the corrosion of the dispensing device and the mold by the processing fluid.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit this utility model. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be included within the protection scope of this application.
Claims
1. A fluid distribution device, characterized in that, include: Distribution section, entrance section, and connecting section; The distribution section and the inlet section are connected by the connecting section; The inlet section includes an inlet end and an outlet end; The inlet and outlet ends of the inlet form an internal conveying channel, which is used to convey fluid to the distribution section. The distribution section includes a first end and a second end, the first end is connected to the connecting section and is provided with a diversion channel, and the inner conveying channel is connected to the diversion channel; A spiral flow channel is formed on the outer surface of the distribution section, and the depth of the spiral flow channel gradually decreases from the first end to the second end. The diversion channel is connected to the spiral flow channel, and the fluid enters the distribution device from the inlet and flows to the diversion channel through the inner conveying channel.
2. The fluid distribution device according to claim 1, characterized in that, The spiral flow channel is formed by a number of equally spaced threads, and the flow distribution channel forms a number of outlets on the surface of the distribution section, with each outlet corresponding to one of the threads.
3. The fluid distribution device according to claim 1, characterized in that, The outer radial direction of the distribution section decreases away from the connecting section.
4. The fluid distribution device according to claim 1, characterized in that, The first end of the distribution part engages with the connecting part.
5. The fluid distribution device according to claim 1, characterized in that, The discharge end of the inlet and the connecting part engage.
6. The fluid distribution device according to claim 1, characterized in that, The surfaces of the distribution section, the inlet section, and the connecting section that come into contact with the fluid are each provided with an anti-corrosion layer.
7. The fluid distribution device according to claim 1, characterized in that, The inlet end of the inlet section is provided with an inlet connector. The inlet connector is used to connect the distribution device to external mechanical equipment.
8. The fluid distribution device according to any one of claims 6, characterized in that, The inlet and the connecting part are fixedly connected in sequence by screws.
9. The fluid distribution device according to any one of claims 1, characterized in that, The second end of the distribution section is provided with a weight reduction hole, which is a blind hole.