Pressure roller device with constant pressure

The pressure roller device is controlled by a motor-driven elevator, combined with pressure and position sensors, which solves the problem of unstable pressure of the pressure roller, achieves constant pressure output, and ensures stable transportation of the coil.

CN223480438UActive Publication Date: 2025-10-28JIANGSU HANKAI IND AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423061040.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing pressure roller device is difficult to maintain constant pressure on the gluing machine and copper foil production line, resulting in the problem of the coil breaking or unraveling during the pulling process.

Method used

The motor drives the elevator, which controls the movement of the movable sleeve and the guide sleeve. The pressure sensor and position sensor are used to achieve constant pressure output of the pressure roller.

Benefits of technology

The pressure roller maintains a constant pressure on the coil, avoiding the coil breaking and unraveling during the traction process, and ensuring the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

A pressure roller device with constant pressure comprises racks, the racks are connected through a cross beam, rotating shafts are connected into the racks, supporting plates are connected to the two ends of the rotating shafts, pressure rollers are connected to the ends of the supporting plates, pressure sensors are installed on the two sides of the pressure rollers, air cylinders are installed on the racks, and the piston ends of the air cylinders are connected with the supporting plates. Lifters are rotationally connected to the cross beam, a motor is installed on one side of the rack, the output end of the motor is connected with the lifters, the lifters are connected through a long driving shaft, lead screws are arranged on the lifters, movable sleeves are arranged on the outer sides of the lead screws, guide sliding sleeves are connected to the supporting plates, and key sleeves are installed outside the guide sliding sleeves. The movable sleeve extends into the guide sliding sleeve, a key block is arranged outside the movable sleeve and connected with the key sleeve, and an outer boss is machined at the front end of the movable sleeve to pull the guide sliding sleeve. The elevator is driven by the motor, and the elevator controls the movable sleeve to pull the guide sliding sleeve, so that the purpose of constant pressure output of the compression roller is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of pressure roller technology, specifically to a pressure roller device with constant pressure. Background Technology

[0002] Pressure roller devices are frequently used in gluing machines and copper foil production lines. These devices are installed on the winding and unwinding machines. The pressure rollers on the pressure rollers press on the roll material. If the pressure is too high, the roll material will experience high resistance during traction, which can easily lead to strip breakage. If the pressure is too low, the roll material will easily unravel and the tension will be insufficient. Therefore, it is necessary to ensure that the pressure of the pressure rollers is stable when the equipment is working. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a pressure roller device with constant pressure, which addresses the shortcomings of the prior art.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0005] A constant pressure roller device includes a frame connected by crossbeams. A rotating shaft is connected within the frame, with support plates at both ends. A pressure roller is connected to the end of each support plate, and pressure sensors are installed on both sides of the pressure roller. A cylinder is mounted on the frame, with its piston connected to the support plate. Support seats are mounted on both sides of the crossbeams, and a lifting mechanism is rotatably connected to each support seat. A motor is mounted on one side of the frame, with its output connected to the lifting mechanism. The lifting mechanisms are connected via a long drive shaft. The elevator is equipped with a lead screw, and a movable sleeve is provided on the outside of the lead screw. The movable sleeve is threaded and connected to the thread on the outside of the lead screw. A second support base is installed on the side of the support plate. A guide sleeve is rotatably connected to the second support base. A key sleeve is installed on the outside of the guide sleeve. The movable sleeve extends into the guide sleeve through the key sleeve. A key block is provided on the outside of the movable sleeve and connected to the key sleeve. A stepped surface is provided between the key sleeve and the inside of the guide sleeve. An external boss is machined on the front end of the movable sleeve corresponding to the stepped surface. A position sensor is installed at the tail end of the guide sleeve.

[0006] Furthermore, the rotating shaft is connected to the frame via a bearing housing, and flanges are provided on both sides of the rotating shaft. A support plate is fitted onto the rotating shaft and connected to the flanges.

[0007] Furthermore, a cylinder seat is connected to the frame, the tail of the cylinder is connected to the cylinder seat via a first pin, a second pin is connected to the support plate, and the piston end of the cylinder is connected to the second pin via a fisheye connector.

[0008] Furthermore, a pin three is installed on the support base one, and the tail of the elevator is connected to the pin three.

[0009] Furthermore, the motor is mounted on the frame via a motor bracket, and the output end of the motor is connected to the elevator via a universal joint.

[0010] Furthermore, a fourth pin is connected to the outer side of the guide sleeve, and the fourth pin is connected to the second support base.

[0011] Compared with the prior art, the pressure roller device of this utility model achieves constant pressure output by driving a lifting machine with a motor, and the lifting machine controls the movable sleeve to pull the guide sleeve. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a front view of the present invention;

[0014] Figure 3 yes Figure 2 Sectional view at point AA;

[0015] Among them, 1. Frame, 2. Crossbeam, 3. Rotating shaft, 4. Support plate, 5. Flange, 6. Pressure roller, 7. Pressure sensor, 8. Cylinder seat, 9. Cylinder, 10. Fish eye joint, 11. Support seat one, 12. Elevator, 13. Motor, 14. Universal joint, 15. Long drive shaft, 16. Lead screw, 17. Movable sleeve, 18. Support seat two, 19. Guide sleeve, 20. Key sleeve, 21. Key block, 22. Step surface, 23. Outer boss, 24. Position sensor. Detailed Implementation

[0016] The technical solutions in the embodiments of this utility model will be clearly and completely described below.

[0017] like Figures 1-3 As shown, a constant pressure roller device includes a frame 1, with the frames 1 connected by crossbeams 2. A rotating shaft 3 is connected to the frame 1 through a bearing seat. Support plates 4 are connected to both ends of the rotating shaft 3. Flanges 5 are provided on both sides of the rotating shaft 3. The support plates 4 are sleeved on the rotating shaft 3 and connected to the flanges 5. The support plates 4 rotate around the rotating shaft 3. A pressure roller 6 is connected to the end of the support plate. Pressure sensors 7 are installed on both sides of the pressure roller 6. In this embodiment, the pressure sensors 7 are spoke-type tension and pressure sensors to sense the pressure of the pressure roller 6.

[0018] A cylinder seat 8 is connected to the frame 1. A cylinder 9 is mounted on the cylinder seat 8 via a pin 1. The tail of the cylinder 9 rotates around the pin 1. The piston end of the cylinder 9 is connected to a support plate 4. A pin 2 is connected to the support plate 4. The piston end of the cylinder 9 is connected to the pin 2 via a fisheye connector 10. Support seats 11 are installed on both sides of the crossbeam 2. A lifting platform 12 is connected to the support seats 11 via a pin 3. The tail of the lifting platform 12 rotates around the pin 3. A motor 13 is mounted on one side of the frame 1 via a motor bracket. The output end of the motor 13 is connected to the lifting platform 12 via a universal joint 14. The lifting platforms 12 are connected to each other via a long drive shaft 15. Each lifting platform 12 has an input shaft and an output shaft on its two sides. The universal joint 14 is connected to the input shaft of one lifting platform 12, and the long drive shaft 15 connects the output shaft of the lifting platform 12 to the input shaft of the other lifting platform 12.

[0019] The elevator 12 is equipped with a lead screw 16, which is driven by a worm gear inside the elevator 12. A movable sleeve 17 is provided on the outside of the lead screw 16, and the movable sleeve 17 is threaded to connect with the thread on the outside of the lead screw 16. A support base 2 18 is installed on the side of the support plate 4, and a guide sleeve 19 is rotatably connected to the support base 2 18. A pin 4 is connected to the outside of the guide sleeve 19 and is connected to the support base 2 18. A key sleeve 20 is installed on the outside of the guide sleeve 19, and the movable sleeve 17 extends into the guide sleeve 19 through the key sleeve 20. A key block 21 is provided on the outside of the movable sleeve 17 and is connected to the key groove 20 on the key sleeve. A stepped surface 22 is provided between the key sleeve 20 and the inside of the guide sleeve 19. An external boss 23 is machined on the front end of the movable sleeve 17 corresponding to the stepped surface 22. A position sensor 24 is installed at the tail of the guide sleeve 19.

[0020] When the equipment is working, the cylinder 9 extends and controls the pressure roller 6 to press onto the tube. The key sleeve 20 on the guide sleeve 19 slides along the key block 21. As the roll diameter changes, the pressure sensor 7 detects the change in pressure of the pressure roller 6 and feeds the signal back to the motor 13. The motor 13 drives the lifting machine 12 to reverse, and the movable sleeve 17 pulls the guide sleeve 19 to move in the opposite direction, controlling the pressure of the cylinder to ensure that the force of the pressure roller 6 on the roll is constant and uniform.

[0021] This utility model is not limited to the embodiments described. Those skilled in the art can still make some modifications or changes without departing from the spirit and scope of this utility model. Therefore, the scope of protection of this utility model shall be determined by the scope defined in the claims.

Claims

1. A pressure roller device with constant pressure, characterized in that: The system includes a frame connected by crossbeams. A rotating shaft is connected within the frame, with support plates at both ends. Pressure rollers are connected to the ends of the support plates, and pressure sensors are installed on both sides of the pressure rollers. Cylinders are mounted on the frame, with their pistons connected to the support plates. Support seats are mounted on both sides of the crossbeams, and a lifting mechanism is rotatably connected to each support seat. A motor is mounted on one side of the frame, with its output connected to the lifting mechanism. The lifting mechanisms are connected by a long drive shaft. A lead screw is mounted on each lifting mechanism, with a movable sleeve on its outer side. The movable sleeve has threads that connect to the threads on the outside of the lead screw. A second support seat is mounted on the side of the support plates, with a guide sleeve rotatably connected to it. A key sleeve is mounted on the outside of the guide sleeve, and the movable sleeve extends through the key sleeve into the guide sleeve. A key block is located on the outside of the movable sleeve and connects to the key sleeve. A stepped surface is provided between the key sleeve and the inside of the guide sleeve. An external boss is machined on the front end of the movable sleeve corresponding to the stepped surface. A position sensor is installed at the tail end of the guide sleeve.

2. The constant pressure roller device according to claim 1, characterized in that: The rotating shaft is connected to the frame via a bearing seat. Flanges are provided on both sides of the rotating shaft, and a support plate is fitted onto the rotating shaft and connected to the flanges.

3. The constant pressure roller device according to claim 1, characterized in that: A cylinder seat is connected to the frame, and the tail of the cylinder is connected to the cylinder seat via a first pin. A second pin is connected to the support plate, and the piston end of the cylinder is connected to the second pin via a fisheye connector.

4. The constant pressure roller device according to claim 1, characterized in that: A pin three is installed on the support base one, and the tail of the elevator is connected to the pin three.

5. The constant pressure roller device according to claim 1, characterized in that: The motor is mounted on the frame via a motor bracket, and the output end of the motor is connected to the elevator via a universal joint.

6. The constant pressure roller device according to claim 1, characterized in that: The outer side of the guide sleeve is connected to a fourth pin, which is connected to a second support base.