Basalt continuous fiber tank furnace feeding device
By designing a basalt fiber tank kiln feeding device with screening and linkage components, the problem of inconsistent materials was solved, ensuring material specifications and improving processing efficiency.
Patent Information
- Application Number
- CN202422990781.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing basalt fiber tank kiln feeding device has the problem of inconsistent material fineness, resulting in inconsistent processing time and affecting processing efficiency.
A tank kiln feeding device with screening and linkage components was designed. The material screening and conveying are achieved by the linkage of cam and rod driven by motor, ensuring the consistency of material specifications. Fine feeding is carried out using filter screen and cross plate.
This ensures the specification of materials, improves the efficiency and consistency of tank kiln processing, and enhances the precision of the processing.
Smart Images

Figure CN223481025U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of basalt fiber processing technology, specifically to a tank kiln feeding device for continuous basalt fibers. Background Technology
[0002] Basalt fiber is a continuous fiber drawn from natural basalt, possessing excellent properties such as high strength, corrosion resistance, and electrical insulation. It is produced by melting basalt rock at high temperatures and then drawing it at high speed through a platinum-rhodium alloy spinneret. The main components of basalt fiber include oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, iron oxide, and titanium dioxide, giving it a silicate structure similar to natural minerals.
[0003] The production process of basalt fiber involves melting basalt ore at a high temperature of 1450℃ to 1500℃, and then drawing it into continuous fibers. This fiber is biodegradable and harmless to the environment, and is therefore considered an environmentally friendly material.
[0004] In the preparation of basalt fibers, a tank kiln is required for processing. However, existing feeding devices simply add materials into the tank kiln, which can easily lead to inconsistent material fineness and inconsistent processing times for raw materials in the tank kiln, thus affecting the efficiency of subsequent processing. To address this issue, a feeding device with raw material screening and addition functions was designed to solve the problem of inconsistent feeding fineness. Therefore, the use of this tank kiln feeding device for continuous basalt fibers is necessary. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a basalt continuous fiber tank kiln feeding device, which solves the technical problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a basalt continuous fiber tank kiln feeding device, comprising a first box body, an inlet inserted into the upper end of the first box body, a pair of first rectangular through holes opened on one side wall of the first box body, a screening component installed inside each pair of first rectangular through holes, a second box body installed on one side wall of the first box body, a drive lifting component installed inside the second box body, a triangular box body installed at the lower end of the first box body, a discharge component installed inside the triangular box body, a linkage component installed between the discharge component and the drive lifting component, a first cylinder body inserted into one end of the triangular box body, and a third box body fitted on the first cylinder body;
[0007] The screening assembly includes a trough. The two ends of a pair of troughs are respectively hinged to the opposite side walls inside a pair of first rectangular through holes. A second rectangular through hole is opened on the lower wall of the pair of troughs. A filter screen is installed inside the pair of second rectangular through holes. A first plate and a second plate are respectively installed on one end of the pair of troughs. The first box and the second box are connected. The first plate and the second plate are located inside the second box. A sliding groove is opened at the lower end of the first plate and the second plate. A slider is installed inside the pair of sliding grooves. The lower end of the pair of sliders is connected to a drive lifting assembly.
[0008] Preferably, the driving lifting assembly includes a motor, a first rod is mounted on the driving end of the motor, one end of the first rod is rotatably inserted into the side wall of the second housing, a pair of cams are fitted on the first rod, a fixing plate is fixedly installed inside the second housing, a pair of circular through holes are opened inside the fixing plate, a slide rail is installed inside each pair of circular through holes, a third rod and a fourth rod are respectively mounted on the pair of slide rails, the third rod and the fourth rod are respectively hinged to a pair of sliders, rollers are installed at the lower ends of the third rod and the fourth rod, and the pair of rollers are respectively located on a pair of cams, a first collar is fixedly fitted on the third rod and the fourth rod is movably fitted on the third rod and the fourth rod, a pair of second collars are installed on the inner side wall of the second housing, a return spring is installed between the pair of second collars and the pair of first collars, and a pair of return springs are respectively fitted on the third rod and the fourth rod.
[0009] Preferably, the discharge assembly includes a second rod, which is rotatably mounted on the inner side wall of the triangular box and one end of the second rod is located outside the triangular box. A cross-shaped plate is fitted onto the second rod.
[0010] Preferably, the linkage component includes transmission wheels, a pair of transmission wheels are respectively mounted on the first rod and the second rod, and a transmission belt is installed on the pair of transmission wheels.
[0011] Preferably, one end of the first cylinder is horizontally inclined downwards.
[0012] Beneficial effects
[0013] This invention provides a feeding device for a continuous basalt fiber tank kiln. During feeding, the material is placed through the inlet. The motor inside the second housing is then activated. The rotation of the first rod rotates a pair of cams, driving the third and fourth rods upwards on the slide rails. A return spring between the second and first rings assists in the vertical movement of the fourth and third rods, causing the second and first plates to reciprocate. This allows for filtration and screening through the filter screen inside the tank, with materials meeting specifications entering the triangular housing. The drive wheels and belts on the second and first rods then assist in the rotation of the star-shaped plates, pushing the material into the first cylinder, thus completing the feeding process. This ensures the material specifications are met during tank kiln feeding and improves the efficiency of tank kiln processing. Attached Figure Description
[0014] Figure 1 This is an isometric structural schematic diagram of a basalt continuous fiber tank kiln feeding device according to the present invention.
[0015] Figure 2 This is a schematic diagram of the cross-shaped plate structure of the basalt continuous fiber tank kiln feeding device described in this utility model.
[0016] In the diagram: 1. First box; 2. Second box; 3. Feed inlet; 4. Tank; 5. Filter screen; 6. Triangular box; 7. Third box; 8. First cylinder; 9. First rod; 10. Second rod; 11. Drive wheel; 12. Drive belt; 13. Star-shaped plate; 14. Motor; 15. Cam; 16. Third rod; 17. First plate; 18. Second plate; 19. Fourth rod; 20. First collar; 21. Second collar; 22. Roller; 23. Return spring. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-2This utility model provides a technical solution: a basalt continuous fiber tank kiln feeding device, including a first box 1, a feed inlet 3 inserted at the upper end of the first box 1, a pair of first rectangular through holes opened on one side wall of the first box 1, a screening component installed inside each pair of first rectangular through holes, a second box 2 installed on one side wall of the first box 1, a drive lifting component installed inside the second box 2, a triangular box 6 installed at the lower end of the first box 1, a discharge component installed inside the triangular box 6, a linkage component installed between the discharge component and the drive lifting component, a first cylinder 8 inserted at one end of the triangular box 6, and a third box 7 fitted on the first cylinder 8;
[0019] The screening assembly includes a trough 4. The two ends of a pair of troughs 4 are respectively hinged to the opposite side walls inside a pair of first rectangular through holes. A second rectangular through hole is opened on the lower wall of the pair of troughs 4. A filter screen 5 is installed inside the pair of second rectangular through holes. A first plate 17 and a second plate 18 are respectively installed on one end of the pair of troughs 4. The first box 1 and the second box 2 are connected. The first plate 17 and the second plate 18 are located inside the second box 2. A sliding groove is opened at the lower end of the first plate 17 and the second plate 18. A slider is installed inside the pair of sliding grooves. The lower end of the pair of sliders is connected to a drive lifting assembly.
[0020] When feeding the tank kiln, the material is placed through the feed inlet 3. At this time, the motor 14 inside the second box 2 is started. The rotation of the first rod 9 causes a pair of cams 15 to rotate, thereby driving the third rod 16 and the fourth rod 19 to move upward on the slide rail. At this time, the return spring 23 between the second ring 21 and the first ring 20 assists in the up and down movement of the fourth rod 19 and the third rod 16, thereby realizing the reciprocating swing of the second plate 18 and the first plate 17. The material is filtered and screened by the filter screen 5 inside the tank 4. The material that meets the specifications enters the triangular box 6. At this time, the drive wheel 11 and the drive belt 12 on the second rod 10 and the first rod 9 assist in the rotation of the star plate 13, thereby putting the material into the first cylinder 8, thus completing the feeding. This ensures the material specifications during tank kiln feeding and improves the efficiency of tank kiln processing.
[0021] In this embodiment, the driving lifting assembly includes a motor 14. A first rod 9 is mounted on the driving end of the motor 14. One end of the first rod 9 is rotatably inserted into the side wall of the second housing 2. A pair of cams 15 are fitted onto the first rod 9. A fixing plate is fixedly installed inside the second housing 2. A pair of circular through holes are opened inside the fixing plate. A slide rail is installed inside each of the pair of circular through holes. A third rod 16 and a fourth rod 19 are respectively mounted on the pair of slide rails. The third rod 16 and the fourth rod 19 are hinged to a pair of sliders. Next, rollers 22 are installed at the lower ends of the third rod 16 and the fourth rod 19, and a pair of rollers 22 are respectively located on a pair of cams 15. A first collar 20 is fixedly fitted on the third rod 16 and the fourth rod 19. A second collar 21 is movably fitted on the third rod 16 and the fourth rod 19. A pair of second collars 21 are installed on the inner side wall of the second housing 2. A return spring 23 is installed between the pair of second collars 21 and the pair of first collars 20, and a pair of return springs 23 are respectively fitted on the third rod 16 and the fourth rod 19.
[0022] In this embodiment, the discharge assembly includes a second rod 10, which is rotatably mounted on the inner side wall of the triangular box 6 and one end of the second rod 10 is located outside the triangular box 6. A cross-shaped plate 13 is fitted onto the second rod 10.
[0023] In this embodiment, the linkage component is further configured such that the linkage component includes a transmission wheel 11, a pair of transmission wheels 11 are respectively mounted on the first rod body 9 and the second rod body 10, and a transmission belt 12 is installed on the pair of transmission wheels 11.
[0024] In this embodiment, the first cylinder 8 is further configured such that one end is horizontally inclined downwards.
[0025] Its detailed connection method is a well-known technology in this field. The following mainly introduces the working principle and process, and the specific work is as follows.
[0026] Example: When feeding material into the tank kiln, the material is placed through the feed inlet 3. The motor 14 inside the second housing 2 is then activated. The rotation of the first rod 9 causes a pair of cams 15 to rotate, driving the third rod 16 and the fourth rod 19 to move upwards on the slide rail. The return spring 23 between the second and first rings 21 assists in the up-and-down movement of the fourth rod 19 and the third rod 16, causing the second plate 18 and the first plate 17 to oscillate back and forth. This allows the material to be filtered and screened through the filter screen 5 inside the tank 4. Material meeting the specifications enters the triangular housing 6. The drive wheels 11 and drive belt 12 on the second rod 10 and the first rod 9 then assist in the rotation of the star-shaped plate 13, allowing the material to enter the first cylinder 8, thus completing the feeding process. This ensures the material specifications are met during tank kiln feeding and improves the efficiency of tank kiln processing.
[0027] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
Claims
1. A basalt continuous fiber tank furnace feeding device, comprising a first housing (1), characterized in that, The first box (1) is fitted with a feed inlet (3) at the top. A pair of first rectangular through holes are opened on one side wall of the first box (1). Screening components are installed inside the pair of first rectangular through holes. A second box (2) is installed on one side wall of the first box (1). A drive lifting component is installed inside the second box (2). A triangular box (6) is installed at the bottom of the first box (1). A discharge component is installed inside the triangular box (6). A linkage component is installed between the discharge component and the drive lifting component. A first cylinder (8) is inserted at one end of the triangular box (6). A third box (7) is fitted on the first cylinder (8). The screening assembly includes a trough (4), with the two ends of a pair of troughs (4) respectively hinged to the opposite side walls inside a pair of first rectangular through holes. A second rectangular through hole is opened on the lower wall of the pair of troughs (4), and a filter screen (5) is installed inside the pair of second rectangular through holes. A first plate (17) and a second plate (18) are respectively installed at one end of the pair of troughs (4). The first box (1) is connected to the second box (2). The first plate (17) and the second plate (18) are located inside the second box (2). A sliding groove is opened at the lower end of the first plate (17) and the second plate (18). A slider is installed inside the pair of sliding grooves. The lower end of the pair of sliders is connected to the drive lifting assembly.
2. The basalt continuous fiber tank furnace feeding device according to claim 1, characterized in that... The driving lifting assembly includes a motor (14), and a first rod (9) is installed on the driving end of the motor (14). One end of the first rod (9) is rotatably inserted into the side wall of the second housing (2). A pair of cams (15) are fitted on the first rod (9). A fixing plate is fixedly installed inside the second housing (2). A pair of circular through holes are opened inside the fixing plate. A slide rail is installed inside each of the pair of circular through holes. A third rod (16) and a fourth rod (19) are respectively installed on the pair of slide rails. The third rod (16) and the fourth rod (19) are respectively hinged to a pair of sliders. The third rod (16) Rollers (22) are installed at the lower ends of the third rod (16) and the fourth rod (19), and a pair of rollers (22) are respectively located on a pair of cams (15). A first collar (20) is fixedly fitted on the third rod (16) and the fourth rod (19). A second collar (21) is movably fitted on the third rod (16) and the fourth rod (19). A pair of second collars (21) are installed on the inner side wall of the second housing (2). A return spring (23) is installed between a pair of second collars (21) and a pair of first collars (20), and a pair of return springs (23) are respectively fitted on the third rod (16) and the fourth rod (19).
3. The basalt continuous fiber tank furnace feeding device according to claim 1, characterized in that... The discharge assembly includes a second rod (10), which is rotatably mounted on the inner side wall of the triangular box (6) and one end of the second rod (10) is located outside the triangular box (6). A cross-shaped plate (13) is fitted on the second rod (10).
4. The basalt continuous fiber tank furnace feeding device according to claim 3, characterized in that... The linkage component includes a transmission wheel (11), a pair of transmission wheels (11) are respectively mounted on the first rod (9) and the second rod (10), and a transmission belt (12) is installed on the pair of transmission wheels (11).
5. The basalt continuous fiber tank furnace feeding device according to claim 1, characterized in that... The first cylinder (8) is horizontally inclined downward at one end.