Novel blowdown device for gas producer
By introducing a recycling box and a compression molding plate into the gasifier's blowdown device, the problem of coal slag not being able to be integrated was solved, achieving efficient recycling and convenient cleaning of the debris.
Patent Information
- Application Number
- CN202422860908.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-22
AI Technical Summary
In the existing gasifier sewage discharge device, the coal slag cannot be integrated inside the device during the crushing process, resulting in the need to clean and collect the coal slag when removing the material, which wastes time.
A novel wastewater discharge device for a gasifier was designed, comprising a recovery box and a pressing molding plate. The recovery box is used to recover debris or the pressing molding plate is used for extrusion molding. Combined with heating resistance wire and molding nozzle, the debris is glued and integrated.
It improves the efficiency of debris recovery, reduces the recovery time, reduces the difficulty of cleaning, and realizes the convenient recovery and integration of debris.
Smart Images

Figure CN223481093U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of gas generators, specifically a new type of gas generator wastewater discharge device. Background Technology
[0002] Referring to the patent publication number CN216473082U, a novel gasifier sludge removal device is proposed. This device addresses the shortcomings of traditional gasifiers, which rely on rotating a bottom ash pan to discharge slag or dust through an ash channel. Traditional methods are inefficient and fail to properly crush the discharged slag and dust, thus reducing sludge removal efficiency and failing to meet user needs. The proposed device utilizes a combination of an ash hopper, ash inlet pipe, second motor, rotating rod, crushing rod, and crushing teeth. When slag or dust enters the ash hopper, the second motor rotates the crushing rod within the hopper. The rotation of the crushing rod and crushing teeth crushes the slag, facilitating subsequent slag and dust processing and simplifying user operation. Furthermore, the device employs a conveying bin, first motor, conveying rod, and spiral blades to transport the crushed slag and dust via the spiral blades, thus resolving the aforementioned problems.
[0003] However, in actual use, we found that although the device can directly crush coal slag, the coal slag can only be extracted as coal slag in the crushing process. It cannot be integrated inside the device, which means that the user still needs to clean and collect the material when unloading, which wastes time.
[0004] Therefore, we designed a new type of gasifier blowdown device that can directly crush and integrate coal slag. Utility Model Content
[0005] To address the shortcomings of existing technologies and solve the problem that although existing devices can directly crush coal slag, the coal slag can only be removed as coal slag during the crushing process and cannot be integrated inside the device, a new type of coal gasifier wastewater discharge device is proposed.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A novel gas generator sewage discharge device of this utility model includes a device body, a sewage discharge pipe installed on the top of the device body, a support leg installed on the bottom of the device body, a recycling box installed on the bottom of the support leg, a first telescopic rod installed around the recycling box, the top of the first telescopic rod installed on the bottom of the device body, the front end of the first telescopic rod being connected through to the inside of the recycling box, a feed inlet opened on the top of the recycling box, a pressing and forming plate being movably engaged inside the device body, and a second telescopic rod installed on the side of the pressing and forming plate close to the device body.
[0007] Preferably, the surface of the pressed molding plate is equipped with a molding nozzle, and the surface of the pressed molding plate is also equipped with a heating resistance wire, thereby ensuring the extrusion molding effect of the pressed molding plate.
[0008] Preferably, the molding nozzle has a liquid receiving chamber inside, and a pressure jet pump is also provided inside the molding nozzle. The front end of the pressure jet pump is provided with an atomizing spray nozzle, thereby ensuring that the molding nozzle can bond the debris.
[0009] Preferably, the recycling bin is internally connected to a debris carrying platform, and the bottom of the debris carrying platform is provided with a traction support rod. Both sides of the traction support rod extend through the inside of the recycling bin, and both sides of the traction support rod also extend through the inside of the first telescopic rod, ensuring that the debris carrying platform can be lifted and cleaned by the first telescopic rod.
[0010] Preferably, the first telescopic rod is electrically driven, a fan is installed inside the debris carrier platform, and a filter screen is installed on the surface of the debris carrier platform. The fan is used to clean the surface of the debris carrier platform.
[0011] Preferably, the maximum extension distance of the second telescopic rod is equal to half the internal length of the device body, and the heating resistance wire is used to heat the debris inside the device body, ensuring that the extrusion force of the pressed molding plate can adapt to the material to be extruded.
[0012] The beneficial effects of this utility model are:
[0013] This utility model provides a novel gasifier exhaust device. By setting up a recovery box and a pressing molding plate, the device can be used in multiple ways, namely, direct recovery through the recovery box or extrusion molding through the pressing molding plate, thereby effectively reducing the time for recovering debris and powder and greatly improving the recovery efficiency of the device. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the surface structure of the medium-pressure composite plate of this utility model;
[0017] Figure 3This is a schematic diagram of the cross-sectional structure of the forming spray nozzle in this utility model;
[0018] Figure 4 This is a schematic diagram of the internal cross-sectional structure of the recycling bin in this utility model.
[0019] Legend:
[0020] 1. Device body; 2. Support leg; 3. Drain pipe; 4. Recycling box; 5. First telescopic rod; 6. Feed inlet; 7. Pressing molding plate; 8. Second telescopic rod; 9. Heating resistance wire; 10. Molding spray nozzle; 11. Material liquid collection bin; 12. Pressure jet pump; 13. Atomizing spray nozzle; 14. Debris support platform; 15. Pulling support rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] Specific implementation examples are given below.
[0023] Please see Figures 1-4 This utility model provides a novel gasifier exhaust device, comprising a device body 1, an exhaust pipe 3 installed on the top of the device body 1, a support leg 2 installed on the bottom of the device body 1, a recovery box 4 installed on the bottom of the support leg 2, a first telescopic rod 5 installed around the recovery box 4, the top of the first telescopic rod 5 installed on the bottom of the device body 1, the front end of the first telescopic rod 5 being connected through to the inside of the recovery box 4, a feed inlet 6 being opened on the top of the recovery box 4, a pressing and forming plate 7 being movably engaged inside the device body 1, and a second telescopic rod 8 being installed on the side of the pressing and forming plate 7 near the device body 1.
[0024] In this embodiment, the device is configured such that during use, debris is discharged into the device body 1 through the drain pipe 3. The bottom of the drain pipe 3 has an opening slightly smaller than the feed inlet 6, ensuring that the feed inlet 6 can effectively receive the material inside the drain pipe 3, thus preventing spillage during discharge. After the material accumulates, the user can activate the first telescopic rod 5, which lifts the internal structure of the recycling box 4. After lifting, the internal structure of the recycling box 4 is flush with the inner wall of the device body 1. The user then activates the second telescopic rod 8, which compresses the debris onto the molding plate 7, causing the debris to stick together for recycling. This facilitates the recycling process and produces less residue, making it easier for the user to clean up.
[0025] Reference Figure 1-4 The surface of the pressed molding plate 7 is equipped with a molding nozzle 10, and the surface of the pressed molding plate 7 is also equipped with a heating resistance wire 9.
[0026] In this embodiment, the device is configured such that the molding plate 7 can effectively compress the debris during use. During compression, the molding nozzle 10 can effectively inject the internal adhesive into the debris through the compression force. Through repeated compression, the debris can be mixed and molded, thus ensuring the portability of the debris recycling.
[0027] Reference Figure 1-4 The molding nozzle 10 has a liquid receiving chamber 11 inside, and a pressure injection pump 12 is also installed inside the molding nozzle 10. The front end of the pressure injection pump 12 is provided with an atomizing spray nozzle 13.
[0028] In this embodiment, by setting it up in this way, when the front end of the molding nozzle 10 is under pressure, the atomizing spray nozzle 13 will retract along with the front end of the molding nozzle 10, thereby pressing the pressure injection pump 12, so that the pressure injection pump 12 can pump out the adhesive liquid inside the liquid receiving chamber 11, thereby effectively ensuring that the pressed molding plate 7 can bond the debris when it is extruded, thus effectively ensuring the molding and recycling of the debris.
[0029] Reference Figure 1-4 The recycling bin 4 is internally connected to a debris support platform 14. A pull-up support rod 15 is provided at the bottom of the debris support platform 14. Both sides of the pull-up support rod 15 pass through the inside of the recycling bin 4. Both sides of the pull-up support rod 15 also pass through the inside of the first telescopic rod 5.
[0030] In this embodiment, the device is configured in such a way that it can effectively lift the chip carrier platform 14 during use. During the lifting process, it can be seen that the periphery of the chip carrier platform 14 is made of elastic material, which ensures that the chip carrier platform 14 will not leak during the lifting process.
[0031] Reference Figure 1-4 The first telescopic rod 5 is electrically driven. A fan is installed inside the debris carrier platform 14, and a filter screen is installed on the surface of the debris carrier platform 14. The fan is used to clean the surface of the debris carrier platform 14.
[0032] In this embodiment, the device is configured in such a way that the fan can effectively clean up residual materials during use, preventing materials from adhering to the surface of the debris carrier 14 during the compression process and causing difficulties in cleaning.
[0033] Reference Figure 1-4 The maximum extension distance of the second telescopic rod 8 is equal to half the internal length of the device body 1, and the heating resistance wire 9 is used to heat the debris inside the device body 1.
[0034] In this embodiment, the device is configured in such a way that it can effectively compress and support the device during use, thus avoiding the problem of excessive pressure caused by the excessive length of the second telescopic rod 8.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A novel gasifier blowdown device, characterized in that: The device includes a main body (1), a drain pipe (3) is installed on the top of the main body (1), a support leg (2) is installed on the bottom of the main body (1), a recycling box (4) is installed on the bottom of the support leg (2), a first telescopic rod (5) is installed around the recycling box (4), the top of the first telescopic rod (5) is installed on the bottom of the main body (1), the front end of the first telescopic rod (5) is connected through to the inside of the recycling box (4), the top of the recycling box (4) is provided with a feed inlet (6), a pressing molded plate (7) is movably engaged inside the main body (1), and a second telescopic rod (8) is installed on the side of the pressing molded plate (7) close to the main body (1).
2. The novel gasifier blowdown device according to claim 1, characterized in that: The surface of the pressed molding plate (7) is equipped with a molding nozzle (10), and the surface of the pressed molding plate (7) is also equipped with a heating resistance wire (9).
3. The novel gasifier blowdown device according to claim 2, characterized in that: The molding nozzle (10) has a liquid receiving chamber (11) inside, and a pressure injection pump (12) is also provided inside the molding nozzle (10). The front end of the pressure injection pump (12) is provided with an atomizing spray nozzle (13).
4. The novel gasifier blowdown device according to claim 3, characterized in that: The recycling bin (4) is equipped with a debris support platform (14) inside. The bottom of the debris support platform (14) is provided with a traction support rod (15). Both sides of the traction support rod (15) penetrate the inside of the recycling bin (4). Both sides of the traction support rod (15) also penetrate the inside of the first telescopic rod (5).
5. The novel gasifier blowdown device according to claim 4, characterized in that: The first telescopic rod (5) is electrically driven. A fan is installed inside the debris carrier platform (14). A filter screen is installed on the surface of the debris carrier platform (14). The fan is used to clean the surface of the debris carrier platform (14).
6. The novel gasifier blowdown device according to claim 2, characterized in that: The maximum extension distance of the second telescopic rod (8) is equal to half the internal length of the device body (1), and the heating resistance wire (9) is used to heat the debris inside the device body (1).
Citation Information
Patent Citations
Novel blowdown device for gas producer
CN216473082U