Piston surface tin plating device

By designing a piston surface tinning device and utilizing structures such as a supporting base, a liquid storage tank and a hanging part, the simultaneous tinning operation of multiple pistons can be achieved, which solves the problems of the complex, time-consuming and labor-intensive tinning process in the existing technology, improves production efficiency and reduces costs.

CN223481243UActive Publication Date: 2025-10-28FUZHOU TEVICK AUTOMOBILE FITTING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422850276.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-28
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The tinning process in existing piston production is complicated, consumes a lot of human resources, and can only process a single piston, which is time-consuming and labor-intensive, high-cost and low-yield.

Method used

A piston surface tinning device is designed, which includes a supporting base, a liquid storage tank, a drying tank and a hanging piece. It can realize the simultaneous hanging, cleaning, drying and tinning operations of multiple pistons. The motor and cylinder are used to drive the turntable and rod to rotate and adjust the position of the piston.

Benefits of technology

The tinning process is simplified, and multiple pistons can be operated simultaneously, which saves manpower and material resources, improves work efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223481243U_ABST
    Figure CN223481243U_ABST
Patent Text Reader

Abstract

The utility model provides a piston surface tin plating device which comprises a supporting base, liquid storage tanks are arranged at the front end and the rear end of the upper surface of the supporting base, drying tanks are arranged at the left end and the right end of the upper surface of the supporting base, a supporting column is arranged in the middle of the upper surface of the supporting base, and a first motor is embedded in the upper surface of the supporting column. A first rotating disc is arranged at the tail end of an output shaft of the first motor, rotating rods are connected to the periphery of the first rotating disc, and hanging pieces used for hanging pistons are arranged at the tail ends of the rotating rods; the tinning device can realize tinning operation on the surfaces of a plurality of pistons.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of piston manufacturing technology, and in particular to a device for tin plating piston surfaces. Background Technology

[0002] Pistons operate under conditions of high temperature, high pressure, high speed, and poor lubrication. The piston reciprocates at a very high speed inside the cylinder, and the speed is constantly changing. This generates a large inertial force, subjecting the piston to a large additional load. Under these harsh conditions, the piston will deform and wear faster, and will also generate additional loads and thermal stress. At the same time, it will be subject to the chemical corrosion of the combustion gases. Therefore, the piston must have a lubrication function to extend its service life.

[0003] Currently, piston manufacturers generally use a whole-piece tin plating method to process pistons. However, the tin plating process is very complex, requiring multiple steps to complete. Each step requires different equipment to work together, which consumes a lot of human resources. Moreover, only a single piston can be tin-plated at a time, which is time-consuming, labor-intensive, costly, and results in low output. Summary of the Invention

[0004] In view of this, the purpose of this utility model is to provide a piston surface tin plating device that can realize tin plating operations on multiple piston surfaces.

[0005] This utility model is achieved by the following method: a piston surface tin plating device, including a support base, liquid storage tanks are provided at both the front and rear ends of the upper surface of the support base, drying tanks are provided at both the left and right ends of the upper surface of the support base, a support column is provided in the middle of the upper surface of the support base, a first motor is embedded in the upper surface of the support column, a first turntable is provided at the end of the output shaft of the first motor, rotating rods are connected around the first turntable, and a hanging part for hanging the piston is provided at the end of the rotating rod.

[0006] Furthermore, a first air outlet pipe is embedded in the bottom surface of the drying tank. The first air outlet pipe is connected to an air inlet pipe. Second air outlet pipes are connected to the left and right ends of the first air outlet pipe. The second air outlet pipes are perpendicular to the first air outlet pipes. Multiple air outlets are connected at equal intervals on the second air outlet pipes.

[0007] Furthermore, the mounting component includes a second motor, with the second motor embedded at the end of the rotating rod. A rotating block is provided at the end of the output shaft of the second motor, and a telescopic cylinder is provided on the lower surface of the rotating block. A second turntable is provided at the end of the telescopic rod of the telescopic cylinder. Multiple support rods are arranged in a ring around the center of the second turntable on the outer side of the second turntable. A third motor is provided on the upper surface of the end of the support rods, and a third turntable is provided at the end of the output shaft of the third motor. Multiple fixing rods are arranged in a ring around the center of the third turntable on the outer side of the third turntable. An arc-shaped limiting groove is formed on the upper surface of the fixing rod, and an opening and closing plate for opening and closing the arc-shaped limiting groove is hinged to the upper surface of the arc-shaped limiting groove.

[0008] The beneficial effects of this utility model are as follows: This utility model incorporates a liquid storage tank, a drying tank, and a hanging component into the device. Through the function of the hanging component, multiple pistons can be hung up, and then washed, dried, tinned, and dried again, thereby enabling tinning operations on the surfaces of multiple pistons; ensuring that multiple pistons do not interfere with each other when tinning simultaneously; this utility model has a simple structure, is easy to operate, and can effectively save manpower and material resources and improve work efficiency. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model.

[0010] Figure 2 This is a top view of the present invention. Detailed Implementation

[0011] The present invention will be further described below with reference to the accompanying drawings.

[0012] Please see Figure 1 and Figure 2 As shown, this utility model provides an embodiment: a piston surface tin plating device, including a support base 1, with liquid storage tanks 2 at both the front and rear ends of the upper surface of the support base 1, and drying tanks 3 at both the left and right ends of the upper surface of the support base 1. A support column 4 is provided in the middle of the upper surface of the support base 1, and a first motor 41 is embedded in the upper surface of the support column 4. A first turntable 42 is provided at the end of the output shaft of the first motor 41, and rotating rods 43 are connected around the first turntable 42. A hanging member 5 for hanging the piston is provided at the end of the rotating rod 43. The front liquid storage tank is filled with cleaning liquid, and the rear liquid storage tank is filled with chemical tin plating solution. The piston is hung on the hanging member 5, first cleaned by the front liquid storage tank, then the first motor 41 drives the first turntable 42 to rotate, rotating the piston to the left drying tank for drying, then tin plating the surface by the rear liquid storage tank, and finally drying by the right drying tank.

[0013] Please continue reading. Figure 1 and Figure 2 As shown in one embodiment of this utility model, a first air outlet pipe 31 is embedded in the bottom surface of the drying tank 3. The first air outlet pipe 31 is connected to an air inlet pipe 32. Second air outlet pipes 33 are connected to the left and right ends of the first air outlet pipe 31, and the second air outlet pipes 33 are arranged perpendicularly to the first air outlet pipe 31. Multiple air outlets 34 are connected at equal intervals on the second air outlet pipes 33. This allows hot air to be transported to the first air outlet pipe 31 through the air inlet pipe 32, and then output into the drying tank 3 through the air outlets 34 to dry the piston.

[0014] Please continue reading. Figure 1 and Figure 2 As shown, in one embodiment of this utility model, the hanging component 5 includes a second motor 51. The second motor 51 is embedded at the end of the rotating rod 43. A rotating block 52 is provided at the end of the output shaft of the second motor 51. A telescopic cylinder 53 is provided on the lower surface of the rotating block 52. A second turntable 54 is provided at the end of the telescopic rod of the telescopic cylinder 53. Multiple support rods 55 are arranged in a ring around the center of the second turntable 54 on the outer side of the second turntable 54. A third motor 56 is provided on the upper surface of the end of the support rods 55. A third turntable 57 is provided at the end of the output shaft of the third motor 56. Multiple fixing rods 58 are arranged in a ring around the center of the third turntable 57 on the outer side of the third turntable 57. An arc-shaped limiting groove 59 is opened on the upper surface of the fixing rod 58. An opening and closing plate 50 for opening and closing the arc-shaped limiting groove 59 is hinged on the upper surface of the arc-shaped limiting groove 59. The second motor 51 can drive the rotating block 52 to rotate, the telescopic cylinder 53 can drive the second turntable 54 to rise and fall, the third motor 56 can drive the third turntable 57 to rotate, and the piston is sleeved in the arc-shaped limiting groove 59 and then limited by the opening and closing plate 50, which facilitates the uniform cleaning and tinning of the piston.

[0015] In this utility model, the hinge is a hinge method that is already known to those skilled in the art, and will not be described in detail here.

[0016] The motor, telescopic cylinder, and air outlet in this invention are all existing technologies, which are already clearly understood by those skilled in the art, and will not be described in detail here.

[0017] The above description is only a preferred embodiment of the present utility model. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall be covered by the present utility model.

Claims

1. A device for tin plating a piston surface, characterized in that: The device includes a support base, with liquid storage tanks at both the front and rear ends of the upper surface of the support base, and drying tanks at both the left and right ends of the upper surface of the support base. A support column is provided in the middle of the upper surface of the support base, and a first motor is embedded in the upper surface of the support column. A first turntable is provided at the end of the output shaft of the first motor, and rotating rods are connected around the first turntable. A hanging device for hanging a piston is provided at the end of the rotating rod.

2. The piston surface tin plating device according to claim 1, characterized in that: The bottom surface of the drying tank is embedded with a first air outlet pipe, which is connected to an air inlet pipe. The left and right ends of the first air outlet pipe are connected to second air outlet pipes, which are perpendicular to the first air outlet pipe. Multiple air outlets are connected at equal intervals on the second air outlet pipe.

3. The piston surface tin plating device according to claim 1, characterized in that: The mounting component includes a second motor. The second motor is embedded at the end of the rotating rod. A rotating block is provided at the end of the output shaft of the second motor. A telescopic cylinder is provided on the lower surface of the rotating block. A second turntable is provided at the end of the telescopic rod of the telescopic cylinder. Multiple support rods are arranged in a ring around the center of the second turntable on the outer side of the second turntable. A third motor is provided on the upper surface of the end of the support rod. A third turntable is provided at the end of the output shaft of the third motor. Multiple fixing rods are arranged in a ring around the center of the third turntable on the outer side of the third turntable. An arc-shaped limiting groove is formed on the upper surface of the fixing rod. An opening and closing plate for opening and closing the arc-shaped limiting groove is hinged to the upper surface of the arc-shaped limiting groove.