Novel glazed foaming ceramic thermal insulation decorative plate

Abstract

The utility model belongs to the technical field of heat preservation decorative plates, and particularly relates to a novel glazed foaming ceramic heat preservation decorative plate which comprises a glazed foaming ceramic plate which is adhered to one side of a heat preservation plate layer through an adhesive layer. The glazed foaming ceramic plate and the heat preservation plate layer are pressurized, bonded and compounded into the heat preservation decoration plate through the adhesive layer, and the end face of the end, back on to the heat preservation plate layer, of the glazed foaming ceramic plate is provided with a smoke sealing drainage groove which is composed of a plurality of Tesla valves. A glaze facing layer is formed on the end face of the end, back to the glaze foaming ceramic plate, of the heat preservation plate layer. The adhesive layer is used for stably bonding the heat preservation plate layer to serve as the facing layer, so that the use safety is high, the heat preservation plate is stable and does not fall off, and peeling, pulverization and slag falling are not prone to occurring; the Tesla valve enables water deposited between the decorative plate and the outer wall to be smoothly discharged downwards, and meanwhile effectively prevents flue gas from rising to form a chimney effect.

Description

Technical Field

[0001] This utility model belongs to the technical field of thermal insulation decorative panels, specifically relating to a novel glazed foamed ceramic thermal insulation decorative panel. Background Technology

[0002] Currently, the surface layers of commercially available thermal insulation decorative panels have several drawbacks. Self-adhesive manufacturing processes for thermal insulation decorative composite panels fail to release the production stress between the surface layer and the insulation material. After the panel naturally stabilizes, the surface may warp and deform, severely impacting construction. Adhesive bonding processes, using cement-based adhesives, involve complex coating processes, low production efficiency, and long curing times. The thick adhesive layer increases the thickness and weight of the thermal insulation composite panel, leading to high construction costs and poor stability after installation. Existing organic adhesives are expensive, have high viscosity, require large quantities, involve complex coating processes, have long curing times, low production efficiency, and high costs.

[0003] Marble-faced insulation panels are dense and prone to water seepage due to their numerous gaps. Prolonged water seepage can affect the adhesion between the marble and the insulation layer. For installation, a keel system is preferable, but this is costly, and the resulting cavity between the insulation panel and the wall can create a chimney effect in the event of a fire, accelerating the spread of flames. To reduce costs, marble-faced insulation panels are currently often installed using an adhesive-anchor method. However, this method also poses significant safety hazards, as the weight of marble increases the risk of cracking and falling off. Ceramic thin slabs and calcium silicate board-faced insulation panels are dense and fragile, and are also often installed using adhesive-anchor methods. Because ceramic slabs and calcium silicate boards are very thin, load-bearing components are typically installed within the insulation layer, increasing the risk of these panels detaching during use. In addition, the paint finish of calcium silicate board insulation and decorative panels has poor durability and self-cleaning properties. After a few years of exposure to wind and sun, it is prone to dust accumulation, fading, peeling, powdering, and flaking. Furthermore, water accumulating between the decorative panel and the exterior wall, if it cannot be drained smoothly, will also accelerate the aging of the decorative panel and the stability of the connection with the exterior wall. Utility Model Content

[0004] To address the above problems, the purpose of this utility model is to provide a novel glazed foamed ceramic insulation decorative board, which solves the problems of heavy, dense, and fragile decorative layer, as well as peeling, powdering, and flaking after water accumulation in the existing technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a novel glazed foamed ceramic insulation decorative panel, comprising a glazed foamed ceramic panel, wherein the glazed foamed ceramic panel is bonded to one side of an insulation panel layer by an adhesive layer, and the glazed foamed ceramic panel and the insulation panel layer are bonded together by pressure using an adhesive layer to form an insulation decorative panel, wherein a smoke-sealing and drainage groove is provided on the end face of the glazed foamed ceramic panel facing away from the insulation panel layer, the smoke-sealing and drainage groove being composed of multiple Tesla valves, and a glazed decorative layer is formed on the end face of the insulation panel layer facing away from the glazed foamed ceramic panel.

[0006] The beneficial effects of this utility model are as follows: the use of adhesive layer to firmly bond the insulation board layer as the decorative layer ensures high safety, stability and prevents peeling, powdering and flaking; the Tesla valve allows water accumulated between the decorative board and the exterior wall to be smoothly discharged downwards while effectively preventing the formation of a chimney effect by rising smoke.

[0007] In order to use Tesla valves to allow water accumulated between the decorative panel and the exterior wall to drain smoothly downwards while effectively preventing the formation of smoke rising and creating a chimney effect;

[0008] As a further improvement to the above technical solution: the two ends of the Tesla valve penetrate the two opposite end faces of the glazed foamed ceramic plate.

[0009] The beneficial effects of this improvement are as follows: when the installation direction of the decorative panel ensures that the positive direction of the Tesla valve is from top to bottom, the water between the Tesla valve and the outer wall can be smoothly discharged through the smoke sealing drainage channel. In the event of a fire, the hot smoke on the surface of the outer wall will encounter significant flow resistance when flowing in the reverse direction through the Tesla valve, thus avoiding the formation of a chimney effect.

[0010] In order to quickly and effectively drain water;

[0011] As a further improvement to the above technical solution: multiple Tesla valves are equidistantly spaced on a glazed foamed ceramic plate.

[0012] The beneficial effect of this improvement is that water can be quickly discharged through multiple Tesla valves.

[0013] To prevent mortar from clogging the inside of the Tesla valve during the installation of the decorative panels;

[0014] As a further improvement to the above technical solution: the outer side of the Tesla valve is covered with a glass fiber mesh, which is bonded to the glazed foamed ceramic plate.

[0015] The beneficial effects of this improvement are: the fiberglass mesh can act as an isolation barrier for the Tesla valve, effectively preventing mortar from entering the Tesla valve and causing blockage without affecting the bonding strength of the glazed foamed ceramic board.

[0016] To effectively prevent the surface of the decorative panels from peeling, powdering, and crumbling;

[0017] As a further improvement to the above technical solution: the glaze thickness of the glazed foamed ceramic board is between 0.5 and 3 mm, the thickness of the glazed foamed ceramic board is 10 mm to 22 mm, and the density is 280 to 330 kg / m3.

[0018] The beneficial effects of this improvement are as follows: the glazed foamed ceramic plate is fired at high temperature, the glaze is delicate and dense and does not absorb water, and it is resistant to aging and weathering. It does not attract dust, fade, peel, powder or flaking, and has a rain curtain self-cleaning function.

[0019] To ensure the stability of the connection between the glazed foamed ceramic board and the insulation board layer;

[0020] As a further improvement to the above technical solution: the adhesive layer is a two-component polyurethane microfoam adhesive, wherein component A is polymethylene polyphenyl isocyanate and component B is polyether polyol.

[0021] The beneficial effects of this improvement are: during the pressure bonding process, the adhesive foams and expands, which can automatically fill the pits and gaps in the board, achieving a bonding rate of nearly 100%.

[0022] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. Attached Figure Description

[0023] Figure 1 It is a structural diagram of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the present invention with the glass fiber mesh removed;

[0025] Figure 3 This is a top view of the present invention;

[0026] In the diagram: 1. Glazed foamed ceramic plate; 2. Adhesive layer; 3. Insulation board layer; 4. Smoke sealing and drainage channel; 5. Tesla valve; 6. Fiberglass mesh. Detailed Implementation

[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of this utility model in any way.

[0028] Example 1:

[0029] like Figure 1As shown in Figure 3: A novel glazed foamed ceramic insulation and decorative panel includes a glazed foamed ceramic panel 1. The glazed foamed ceramic panel 1 is bonded to one side of an insulation panel 3 via an adhesive layer 2. The glazed foamed ceramic panel 1 and the insulation panel 3 are bonded together under pressure using the adhesive layer 2 to form an insulation and decorative panel. A smoke-sealing and drainage groove 4 is provided on the end face of the glazed foamed ceramic panel 1 facing away from the insulation panel 3. The smoke-sealing and drainage groove 4 is composed of multiple Tesla valves 5. A glazed decorative layer is formed on the end face of the insulation panel 3 facing away from the glazed foamed ceramic panel 1. The insulation panel is firmly bonded to the insulation panel using the adhesive layer 2. 3. The finishing layer is highly safe to use, stable and does not peel off, and is not prone to flaking, powdering, or flaking. The Tesla valve 5 allows water accumulated between the decorative panel and the exterior wall to drain smoothly downwards while effectively preventing the formation of a chimney effect due to rising smoke. The two ends of the Tesla valve 5 penetrate the opposite end faces of the glazed foamed ceramic panel 1. When the installation direction of the decorative panel ensures that the positive direction of the Tesla valve 5 is from top to bottom, the water between the Tesla valve 5 and the exterior wall can be smoothly discharged through the smoke-sealing drainage channel 4. In the event of a fire, the hot smoke on the exterior wall surface is affected by the reverse flow through the Tesla valve 5. Significant flow resistance is provided to prevent the formation of a chimney effect. Multiple Tesla valves 5 are equidistantly spaced on the glazed foamed ceramic plate 1, allowing water to be quickly discharged through them. Each Tesla valve 5 is covered with a fiberglass mesh 6, which is bonded to the glazed foamed ceramic plate 1. The fiberglass mesh 6 isolates the Tesla valves 5, effectively preventing mortar from entering and clogging them without affecting the bonding strength of the glazed foamed ceramic plate 1. The glaze thickness of the glazed foamed ceramic plate 1 is between 0.5 and 3 mm. The thickness of the glazed foamed ceramic board 1 is 10mm-22mm, and the density is 280-330kg / m3. The glazed foamed ceramic board 1 is fired at high temperature, and the glaze is delicate, dense and non-absorbent. It is also resistant to aging and weathering, and does not attract dust, fade, peel, powder, or flaking. It has a rain curtain self-cleaning function. The adhesive layer 2 is a two-component polyurethane micro-foamed adhesive, wherein component A is polymethylene polyphenyl isocyanate and component B is polyether polyol. During the pressure composite process, the adhesive foams and expands, which can automatically fill the pits and penetrate the gaps of the board, achieving a near 100% bonding rate.

[0030] The working principle of this technical solution is as follows: the glazed foamed ceramic board 1 and the insulation board layer 3 are bonded together by the adhesive layer 2 under pressure to form an insulation decorative board. When laying this insulation decorative board, the base wall is first treated, and adhesive mortar is applied to the back of the insulation board. The insulation board is laid horizontally from bottom to top in a full-adhesion manner, and each row of boards should be staggered. When installing this insulation decorative board, ensure that the installation direction of the decorative board is such that the positive direction of the Tesla valve 5 is from top to bottom, so that the water entering between the Tesla valve 5 and the outer wall through the gap of the adjacent Tesla valve 5 can be smoothly discharged through the smoke drainage channel 4. In the event of a fire, the hot smoke on the surface of the outer wall will encounter significant flow resistance when flowing in the reverse direction through the Tesla valve 5, thus avoiding the formation of a chimney effect.

[0031] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A novel glazed foamed ceramic thermal insulation decorative board, characterized in that: The material includes a glazed foamed ceramic plate (1), which is bonded to one side of an insulation board layer (3) by an adhesive layer (2). The glazed foamed ceramic plate (1) and the insulation board layer (3) are bonded together by pressure through the adhesive layer (2) to form an insulation decorative board. A smoke-sealing drainage groove (4) is provided on the end face of the glazed foamed ceramic plate (1) facing away from the insulation board layer (3). The smoke-sealing drainage groove (4) is composed of multiple Tesla valves (5). A glazed decorative layer is formed on the end face of the insulation board layer (3) facing away from the glazed foamed ceramic plate (1).

2. The novel glazed foamed ceramic thermal insulation decorative board according to claim 1, characterized in that: The Tesla valve (5) has two ends that pass through the two opposite end faces of the glazed foamed ceramic plate (1).

3. The novel glazed foamed ceramic thermal insulation decorative board according to claim 1, characterized in that: Multiple Tesla valves (5) are equidistantly spaced on a glazed foamed ceramic plate (1).

4. A novel glazed foamed ceramic thermal insulation decorative board according to claim 1, characterized in that: The Tesla valve (5) is covered with a glass fiber mesh (6) on the outside, which is bonded to the glazed foamed ceramic plate (1).

5. A novel glazed foamed ceramic thermal insulation decorative board according to claim 1, characterized in that: The glaze thickness of the glazed foamed ceramic plate (1) is between 0.5 and 3 mm, the thickness of the glazed foamed ceramic plate (1) is 10 mm to 22 mm, and the density is 280 to 330 kg / m3.

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