Dust removal device for electric induction furnace
By improving the structure of the dust removal device for induction furnaces, using semi-ring plates and stabilizing bolts for easy disassembly and assembly, and combining the motor, fan blades and scraper to clean dust, and using storage boxes and dust collection boxes to collect dust, the problems of difficult disassembly and assembly, inconvenient cleaning and dust collection of existing devices have been solved, achieving convenient maintenance and efficient cleaning.
Patent Information
- Application Number
- CN202423073005.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing dust removal devices for induction furnaces are inconvenient to disassemble and assemble during maintenance, easily attract dust and are difficult to clean, and the dust is not easy to collect in a centralized manner during treatment.
A structure including a connecting pipe, a dust removal device body and a dust collection box is designed. The semi-ring plate and stabilizing bolts facilitate disassembly and assembly. The dust removal device body, which combines a motor, fan blades and scraper, is easy to clean. The storage box and dust collection box facilitate the centralized collection of dust.
The convenient disassembly and assembly, cleaning and centralized collection of dust of the dust removal device are realized, thus improving the maintenance efficiency and cleaning effect.
Smart Images

Figure CN223484870U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of induction furnace technology, specifically to a dust removal device for induction furnaces. Background Technology
[0002] An induction furnace is a furnace that uses electric current to generate heat to heat and melt iron. In a coreless induction furnace, the iron in the crucible generates an induced current under the action of an alternating magnetic field, which in turn generates heat, melting the iron itself and causing it to overheat. Over time, dust will accumulate on the induction circuit of the induction furnace, affecting its operation. Therefore, an induction furnace dust removal device is needed to clean the dust off the induction furnace.
[0003] Chinese utility model patent CN203758290U discloses a dust removal device for induction furnaces, relating to the technical field of induction furnaces. The device includes a suction pipe, an intermediate pipe, a base, a dust removal fan, and a filter. One end of the suction pipe has a suction port, and the other end is fixedly connected to the intermediate pipe and communicates with its inner cavity. The intermediate pipe, mounted on the base, is rotatably connected to the base with a vertical straight line as its rotation center. The inner cavity of the intermediate pipe is connected to the filter via a pipe. The dust removal fan is connected to both the inner cavity of the intermediate pipe and the filter via pipes. This dust removal device effectively removes most of the smoke and dust generated during the induction furnace smelting process and filters it out, reducing workshop smoke and dust, minimizing harm to human health, and reducing environmental pollution, thus contributing to environmental protection.
[0004] Because existing technologies have problems such as the inconvenience of disassembling and assembling the dust removal device when it needs maintenance, the ease with which dust can be absorbed inside the dust removal device and the difficulty in collecting the dust, we propose an induction furnace dust removal device to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a dust removal device for induction furnaces, so as to solve the problems in the prior art mentioned above, such as the inconvenience of disassembling and assembling the dust removal device when it needs maintenance, the inconvenience of dust adsorbing inside the dust removal device and cleaning the dust removal device, and the inconvenience of collecting the dust in a concentrated manner when the dust removal device is processing dust.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a dust removal device for an induction furnace, comprising a connecting pipe, a dust removal device body, and a dust collection box. A semi-ring plate is fixedly connected to the upper rear side of the connecting pipe, and a stabilizing bolt is connected through the upper left and right ends of the semi-ring plate. A dust removal device shell is fitted to the rear side of the connecting pipe, and a mounting ring plate is fixedly connected to the outer rear side of the dust removal device shell. A plurality of mounting holes are provided at equal angles on the mounting ring plate.
[0007] A mesh plate is fixedly connected to the rear end of the dust removal device shell, and a cross is fixedly connected to the middle of the inner side of the dust removal device shell. The dust removal device body is fixedly connected to the middle of the cross. A dustproof net is fixedly connected to the front side of the inner side of the dust removal device shell. A feed inlet is opened at the bottom rear side of the connecting pipe. A storage box is fixedly connected to both the left and right sides of the lower rear side of the connecting pipe. A dust collection box is slidably connected to the inner side of the storage box. A through hole is opened at the top of the dust collection box. A fixing rod is connected through the front end of the storage box.
[0008] Preferably, a semi-circular plate is fixedly connected to the top front side of the dust removal device housing, and the dust removal device housing and the semi-circular plate on the connecting pipe are fixed by sturdy bolts.
[0009] Preferably, the dust removal device body is composed of a motor, fan blades, a connecting rod and a scraper. The output shaft of the motor is fixedly connected to the fan blades, and the connecting rod is fixedly connected to the middle front side of the fan blades. The scraper is fixedly connected to the outer front side of the connecting rod.
[0010] Preferably, the motor is fixedly connected to the rear middle of the cross, and the output shaft of the motor passes through the middle of the cross.
[0011] Preferably, the rear side of the scraper is in contact with the front side of the dustproof net.
[0012] Preferably, the upper surface of the ash collection box is in contact with the lower rear surface of the connecting pipe.
[0013] Preferably, holes are provided on the left and right front ends of the top of the ash collection box, and the holes at the top of the ash collection box are connected to the front end of the storage box by a fixing rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the dust removal device for the induction furnace is easy to disassemble and assemble, easy to clean, and easy to collect dust in a centralized manner;
[0015] 1. A semi-ring plate is fixedly connected to the rear top of the connecting pipe and the front top of the dust collector housing. A stabilizing bolt is connected through the upper left and right ends of the semi-ring plate. A mounting ring plate is fixedly connected to the rear outer end of the dust collector housing. Several mounting holes are opened at equal angles on the mounting ring plate to facilitate the disassembly and assembly of the dust collector.
[0016] 2. A dustproof net is fixedly connected to the front end of the inner shell of the dust removal device. The dust removal device body is fixedly connected to the middle of the cross. A connecting rod is fixedly connected to the middle of the front side of the fan blade. A scraper is fixedly connected to the outer end of the front side of the connecting rod. The rear side of the scraper fits against the front side of the dustproof net, making it easy to clean the dust removal device.
[0017] 3. A storage box is fixedly connected to both the left and right ends of the rear side of the connecting pipe. A dust collection box is slidably connected to the inside of the storage box. A through hole is opened at the top of the dust collection box, which is located below the feed inlet. A fixing rod is connected through the front of the top left and right sides of the dust collection box and the front of the storage box to facilitate the centralized collection of dust. Attached Figure Description
[0018] Figure 1 This is a frontal perspective view of the structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the bottom perspective structure of this utility model;
[0021] Figure 4 This is a side perspective cross-sectional view of the present invention.
[0022] Figure 5 This is a perspective structural diagram of the outer shell of the dust removal device of this utility model;
[0023] Figure 6 This is a schematic diagram of the back view of the connecting pipe and ash collection box of this utility model.
[0024] In the diagram: 1. Connecting pipe; 2. Semi-ring plate; 3. Stabilizing bolt; 4. Dust collector housing; 5. Mounting ring plate; 6. Mounting hole; 7. Grid plate; 8. Cross; 9. Dust collector body; 901. Motor; 902. Fan blade; 903. Connecting rod; 904. Scraper; 10. Dustproof net; 11. Feed inlet; 12. Storage box; 13. Dust collection box; 14. Through hole; 15. Fixing rod. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1: Please refer to Figures 1-6The existing dust removal devices for induction furnaces are inconvenient to disassemble and assemble when maintenance is required. In order to solve this technical problem, this embodiment discloses the following technical contents;
[0027] A semi-ring plate 2 is fixedly connected to the upper rear side of the connecting pipe 1, and a stabilizing bolt 3 is connected through the upper left and right ends of the semi-ring plate 2. A dust removal device housing 4 is attached to the rear side of the connecting pipe 1, and a mounting ring plate 5 is fixedly connected to the outer rear side of the dust removal device housing 4. Several mounting holes 6 are opened at equal angles on the mounting ring plate 5. A semi-ring plate 2 is fixedly connected to the top front side of the dust removal device housing 4, and the dust removal device housing 4 and the semi-ring plate 2 on the connecting pipe 1 are fixed by the stabilizing bolt 3.
[0028] The dust removal device for induction furnace is divided into two parts: a connecting pipe 1 and a dust removal device. The rear top of the connecting pipe 1 and the front top of the dust removal device housing 4 are attached to the semi-ring plate 2. The two semi-ring plates 2 are fixed together by a stabilizing bolt 3, which fixes the connecting pipe 1 and the dust removal device housing 4 together. The dust removal device housing 4 is fixed to the plane by bolts passing through the mounting holes 6 on the rear mounting ring plate 5. The dust removal device housing 4 can be disassembled and assembled.
[0029] Example 2: Existing dust removal devices for induction furnaces easily accumulate dust, making cleaning difficult. Therefore, this example addresses this issue through the following technical solution: Figure 2 , Figure 4 and Figure 5 As shown;
[0030] A mesh plate 7 is fixedly connected to the rear end of the dust removal device housing 4, and a cross 8 is fixedly connected to the middle of the inner side of the dust removal device housing 4. The dust removal device body 9 is fixedly connected to the middle of the cross 8. The dust removal device body 9 is composed of a motor 901, a fan blade 902, a connecting rod 903, and a scraper 904. The motor 901 is fixedly connected to the middle of the rear side of the cross 8, and the output shaft of the motor 901 passes through the middle of the cross 8. The output shaft of the motor 901 is fixedly connected to the fan blade 902. The middle of the front side of the fan blade 902 is fixedly connected to the connecting rod 903, and the outer end of the front side of the connecting rod 903 is fixedly connected to the scraper 904. The rear side of the scraper 904 is in contact with the front side of the dustproof net 10. The dustproof net 10 is fixedly connected to the front side of the inner side of the dust removal device housing 4.
[0031] The output shaft of motor 901 drives fan blade 902 to rotate, and fan blade 902 drives scraper 904 to rotate, so that the dust removal device body 9 sucks dust into dust screen 10. The scraper 904 rotates to scrape off the dust adsorbed on the front side of dust screen 10, preventing dust from clogging dust screen 10.
[0032] Example 3: Existing dust removal devices for induction furnaces are not convenient for centralized dust collection. Therefore, this example uses the following technical solution: Figure 1-Figure 4 and Figure 6 As shown;
[0033] A feed inlet 11 is provided at the bottom rear end of the connecting pipe 1, and storage boxes 12 are fixedly connected to both the left and right sides of the lower rear end of the connecting pipe 1. A dust collection box 13 is slidably connected to the inner side of the storage box 12. The upper surface of the dust collection box 13 is in contact with the lower rear surface of the connecting pipe 1. A through hole 14 is provided at the top of the dust collection box 13, and the through hole 14 is located below the feed inlet 11. A fixing rod 15 is connected through the front end of the storage box 12. Holes are provided at the front ends of both the left and right sides of the top end of the dust collection box 13, and the holes at the top end of the dust collection box 13 and the front end of the storage box 12 are connected through the fixing rod 15.
[0034] Dust scraped off the front side of the dustproof net 10 enters the dust collection box 13 through the feed inlet 11. The dust is collected in the dust collection box 13. When the dust collection box 13 is full, the fixing rod 15 that passes through the dust collection box 13 and the storage box 12 is pulled upward and then the dust collection box 13 is pulled forward to separate the dust collection box 13 from the storage box 12. After the dust in the dust collection box 13 is removed, the dust collection box 13 is installed back into the storage box 12. The fixing rod 15 passes through the front end of the storage box 12 and the dust collection box 13 to fix the dust collection box 13 to the storage box 12.
[0035] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A dust removal device for an induction furnace, comprising a connecting pipe (1), a dust removal device body (9), and a dust collection box (13), characterized in that: The upper rear end of the connecting pipe (1) is fixedly connected to a semi-ring plate (2), and the upper left and right ends of the semi-ring plate (2) are both connected with a stabilizing bolt (3). The rear side of the connecting pipe (1) is fitted with a dust removal device housing (4), and the outer rear end of the dust removal device housing (4) is fixedly connected to an installation ring plate (5), and the installation ring plate (5) is provided with several installation holes (6) at equal angles. A mesh plate (7) is fixedly connected to the rear end of the dust removal device housing (4), and a cross (8) is fixedly connected to the middle of the inner side of the dust removal device housing (4). The dust removal device body (9) is fixedly connected to the middle of the cross (8). A dustproof net (10) is fixedly connected to the front side of the dust removal device housing (4). A feed inlet (11) is opened at the bottom rear side of the connecting pipe (1). A storage box (12) is fixedly connected to both the left and right sides of the lower rear side of the connecting pipe (1). A dust collection box (13) is slidably connected to the inner side of the storage box (12). A through hole (14) is opened at the top of the dust collection box (13). A fixing rod (15) is connected through the front end of the storage box (12).
2. The dust removal device for an induction furnace according to claim 1, characterized in that: The front top of the dust removal device housing (4) is fixedly connected to a semi-ring plate (2), and the dust removal device housing (4) and the semi-ring plate (2) on the connecting pipe (1) are fixed by a stabilizing bolt (3).
3. The dust removal device for an induction furnace according to claim 1, characterized in that: The dust removal device body (9) is composed of a motor (901), a fan blade (902), a connecting rod (903) and a scraper (904). The output shaft of the motor (901) is fixedly connected to the fan blade (902), and the connecting rod (903) is fixedly connected to the middle front side of the fan blade (902). The scraper (904) is fixedly connected to the outer front side of the connecting rod (903).
4. The dust removal device for an induction furnace according to claim 3, characterized in that: The motor (901) is fixedly connected to the middle of the rear side of the cross (8), and the output shaft of the motor (901) passes through the middle of the cross (8).
5. The dust removal device for an induction furnace according to claim 3, characterized in that: The rear side of the scraper (904) is in contact with the front side of the dustproof net (10).
6. The dust removal device for an induction furnace according to claim 1, characterized in that: The upper surface of the ash collection box (13) is in contact with the lower rear surface of the connecting pipe (1).
7. The dust removal device for an induction furnace according to claim 1, characterized in that: Holes are provided on the front ends of the top left and right sides of the ash collection box (13), and the holes at the top of the ash collection box (13) and the front end of the storage box (12) are connected by a fixing rod (15).
Citation Information
Patent Citations
De-dusting device for electric induction furnace
CN203758290U