Intercooler inner and outer fin adjusting structure

By adjusting the structure of the inner and outer fins of the intercooler, staggering the inner and outer fin channels and adding protrusions, the problem of small heat exchange area of ​​the existing intercooler fin structure is solved, and more efficient heat exchange of hot and cold fluids is achieved.

CN223484958UActive Publication Date: 2025-10-28YANGZHOU ZHONGDE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422901864.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-28
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The fin structure of the existing intercooler results in a small heat exchange area, which prevents the cold and hot fluids from fully exchanging heat and results in low heat exchange efficiency.

Method used

An intercooler inner and outer fin adjustment structure is designed. The inner and outer fins are staggered in the channel length direction, the number of layers of the inner and outer fins is increased, and a raised portion is provided on the channel portion to increase the heat exchange area, and the height ratio and installation method of the fins are optimized.

Benefits of technology

The heat exchange efficiency of the cold and hot fluids is improved, the heat exchange area is increased, and sufficient heat exchange of the cold and hot fluids is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intercooler inner and outer fin adjusting structure in the field of intercoolers, which comprises an inner fin, the inner fin comprises a plurality of groups of fin components which are longitudinally and sequentially arranged, each group of fin components comprises a fin I positioned on the front side and a fin II positioned on the rear side, the fin I and the fin II are transversely arranged, and the fin I and the fin II are transversely arranged. The first fins and the second fins are arranged in a staggered mode in the transverse direction, the first fins and the second fins are provided with a plurality of first channels and second channels which are transversely arranged respectively, the first channels and the second channels are longitudinally arranged in the length direction, and the first channels corresponding to the first fins are communicated with the two corresponding second channels of the adjacent second fins. And the corresponding channel II of the fin II is communicated with the corresponding two channels I of the adjacent fin I. The heat exchange area can be increased, cold fluid and hot fluid can fully exchange heat, and the heat exchange efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of intercoolers, and specifically relates to an adjustment structure for the inner and outer fins of an intercooler. Background Technology

[0002] When a fuel cell stack is working, hydrogen and air are introduced through different inlets. The air needs to pass through an air filter, an air compressor, an intercooler, and a humidifier in sequence before entering the stack. To increase the power generation, the air compressor needs to pressurize the gas. As the pressure increases, the gas temperature will rise, so an intercooler is required because its function is to cool the gas to the temperature required by the stack.

[0003] In existing technology, the fin structure of an intercooler includes inner fins and outer fins, with several inner and outer channels formed on the inner and outer fins respectively. The length directions of the inner and outer channels are perpendicular, and both the inner and outer channels are straight channels. The two fluids that need heat exchange pass through the inner and outer channels respectively. The disadvantages are: the heat exchange area is small, the hot and cold fluids cannot exchange heat fully, and the heat exchange efficiency is low. Utility Model Content

[0004] The purpose of this invention is to provide an adjustable structure for the inner and outer fins of an intercooler, which can increase the heat exchange area, enable sufficient heat exchange between hot and cold fluids, and improve heat exchange efficiency.

[0005] The purpose of this utility model is achieved as follows: an adjustment structure for the inner and outer fins of an intercooler, including inner fins, wherein the inner fins include several sets of fin assemblies arranged longitudinally in sequence, each set of fin assemblies including a fin one located on the front side and a fin two located on the rear side, the fin one and fin two are arranged laterally and staggered in the lateral direction, the fin one and fin two are respectively provided with several transversely arranged channels one and channels two, the channels one and channels two are arranged longitudinally in the length direction, the corresponding channel one of the fin one is connected to the corresponding two channels two of the adjacent fin two, and the corresponding channel two of the fin two is connected to the corresponding two channels one of the adjacent fin one.

[0006] As a further improvement of this utility model, both fin one and fin two include several transversely arranged inverted U-shaped channel portions one, with a connecting portion one between each two adjacent channel portions one, and a mounting portion one at the lower end of each channel portion one on the left and right sides. Channels are formed on both the inner and outer sides of the channel portions one, and the mounting portions one facilitate the installation and fixing of fin one and fin two.

[0007] As a further improvement of this utility model, partitions are provided on both the upper and lower sides of the inner fin, and outer fins are provided on the upper side of the upper partition and the lower side of the lower partition. The outer fins are provided with several parallel transverse outer channels. The length directions of the outer channels are perpendicular to those of channel one and channel two.

[0008] As a further improvement of this utility model, the outer fin includes several longitudinally arranged inverted U-shaped channel portions II, with a connecting portion II between each adjacent channel portion II, and a mounting portion II at the lower end of each channel portion II on both the left and right sides. Channels are formed on both the inner and outer sides of the channel portions II, facilitating the installation and fixing of the outer fin through the mounting portions II.

[0009] As a further improvement of this utility model, the height ratio of the inner fin to the outer fin is (3:1) to (4:1). Reducing the wave height of the outer fin results in higher heat exchange efficiency, and the preferred height ratio of the inner to outer fin is 3.2:1.

[0010] As a further improvement of this utility model, the channel portion is provided with several protrusions, which are arc-shaped or rectangular. This increases the heat exchange area and improves the heat exchange efficiency.

[0011] As a further improvement of this utility model, the channel section is provided with a plurality of enhanced heat exchange fins. This increases the heat exchange area and improves the heat exchange rate.

[0012] In operation, the hot and cold fluids pass through the channels of the inner and outer fins, respectively. The channels of the inner and outer fins are staggered at 90° along their lengths, allowing for heat exchange between the hot and cold fluids. Compared to existing technologies, the advantages of this invention are: by designing the inner fins as serrated, the fluid sequentially passes through multiple sets of staggered channels one and two on the inner fins, moving in a meandering manner. This reduces the wave height of the outer fins, increases the number of inner and outer channels, enlarges the cross-sectional area of ​​the flow channels, and reduces the flow velocity, thereby increasing the heat exchange area, ensuring thorough heat exchange between the hot and cold fluids, and improving heat exchange efficiency. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the inner fin of this utility model.

[0014] Figure 2 for Figure 1 A magnified view of a portion of the image.

[0015] Figure 3 This is a top view of the inner fin of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the inner fin of this utility model.

[0017] Figure 5 This is a front view of the inner fin of this utility model.

[0018] Figure 6 This is a front view of fin one of the inner fins of this utility model.

[0019] Figure 7 This is a three-dimensional structural diagram of the inner fin, outer fin, and partition of this utility model.

[0020] Figure 8 This is a front view of the inner fin, outer fin, and partition of this utility model.

[0021] Figure 9 This is a three-dimensional structural diagram of the inner and outer fins of this utility model.

[0022] Figure 10 This is another front view of fin one of the inner fins of this utility model.

[0023] Figure 11 This is another front view of fin one of the inner fins of this utility model.

[0024] Among them, 1 is the inner fin, 101 is the fin one, 102 is the fin two, 2 is the channel one, 3 is the channel two, 4 is the channel part one, 5 is the connecting part one, 6 is the mounting part one, 7 is the partition plate, 8 is the outer fin, 8a is the channel part two, 8b is the connecting part two, 8c is the mounting part two, 9 is the outer channel, 10 is the protrusion, and 11 is the enhanced heat exchange fin. Detailed Implementation Example 1

[0025] like Figure 1-9 As shown, an intercooler inner and outer fin adjustment structure includes an inner fin 1, which comprises several sets of fin assemblies arranged longitudinally. Each set of fin assemblies includes a fin 101 located on the front side and a fin 2 102 located on the rear side. The fin 101 and fin 2 102 are arranged laterally and are staggered laterally. The fin 101 and fin 2 102 are respectively provided with several transversely arranged channels 1 2 and channels 2 3. The channels 1 2 and channels 2 3 are arranged longitudinally in the length direction. The corresponding channel 1 2 of the fin 101 is connected to the corresponding two channels 2 3 of the adjacent fin 2 102, and the corresponding channel 2 3 of the fin 2 102 is connected to the corresponding two channels 1 2 of the adjacent fin 101.

[0026] Both fin 101 and fin 102 include several transversely arranged inverted U-shaped channel sections 4. A connecting section 5 is provided between adjacent channel sections 4, and a mounting section 6 is provided at the lower end of the channel sections 4 on both the left and right sides. Channels are formed on both the inner and outer sides of the channel sections 4, facilitating the installation and fixing of fins 101 and fin 102 via the mounting sections 6. Several enhanced heat exchange fins 11 are provided on the channel sections 4 to increase the heat exchange area and improve the heat exchange rate.

[0027] Baffles 7 are provided on both the upper and lower sides of the inner fin 1. Outer fins 8 are provided on the upper side of the upper baffle 7 and the lower side of the lower baffle 7. Several parallel transverse outer channels 9 are provided on the outer fins 8. The length direction of the outer channels 9 is perpendicular to that of channels 2 and 3. The outer fins 8 include several longitudinally arranged inverted U-shaped channel portions 8a. A connecting portion 8b is provided between two adjacent channel portions 8a. The lower ends of the channel portions 8a on both the left and right sides are provided with mounting portions 8c. Channels are formed on both the inner and outer sides of the channel portions 8a, and the mounting portions 8c facilitate the installation and fixation of the outer fins 8. The height ratio of the inner fin 1 to the outer fin 8 is (3:1) to (4:1). Reducing the wave height of the outer fin 8 results in higher heat exchange efficiency. The preferred height ratio of the inner to outer fins 8 is 3.2:1.

[0028] In operation, hot and cold fluids pass through the channels of the inner fin 1 and the outer fin 8, respectively. The channels of the inner fin 1 and the outer fin 8 are staggered along their length at 90°, allowing the hot and cold fluids to exchange heat. The advantages of this invention are: by setting the inner fin 1 in a serrated shape, the fluid passes through multiple sets of staggered channels 1 2 and 2 3 of the inner fin 1 in sequence, moving forward in a meandering manner. This reduces the wave height of the outer fin 8, increases the number of layers of inner and outer channels 9 of the inner and outer fins 8, increases the cross-sectional area of ​​the flow channels, and reduces the flow velocity, thereby increasing the heat exchange area, ensuring sufficient heat exchange between the hot and cold fluids, and improving heat exchange efficiency. Example 2

[0029] like Figure 10 The difference from Embodiment 1 is that the channel section 4 is provided with several protrusions 10, which are arc-shaped. This increases the heat exchange area and improves the heat exchange efficiency. Example 3

[0030] like Figure 11 The difference from Embodiment 1 is that the channel section 4 is provided with several protrusions 10, which are rectangular in shape. This increases the heat exchange area and improves the heat exchange efficiency.

[0031] This utility model is not limited to the above embodiments. Based on the technical solutions disclosed in this utility model, those skilled in the art can make some substitutions and modifications to some of the technical features without creative labor, and these substitutions and modifications are all within the protection scope of this utility model.

Claims

1. A fin adjustment structure for an intercooler, comprising inner fins, characterized in that, The inner fins include several sets of fin assemblies arranged longitudinally. Each set of fin assemblies includes a fin one located on the front side and a fin two located on the rear side. Fin one and fin two are arranged laterally and are staggered in the lateral direction. Fin one and fin two are respectively provided with several transversely arranged channels one and channels two. Channel one and channel two are arranged longitudinally in the length direction. The corresponding channel one of fin one is connected to the corresponding two channels two of the adjacent fin two, and the corresponding channel two of fin two is connected to the corresponding two channels one of the adjacent fin one.

2. The intercooler inner and outer fin adjustment structure according to claim 1, characterized in that, Both fin one and fin two include several horizontally arranged inverted U-shaped channel sections one, with a connecting section one between each two adjacent channel sections one, and a mounting section one at the lower end of each channel section one on the left and right sides.

3. The intercooler inner and outer fin adjustment structure according to claim 1 or 2, characterized in that, Baffles are provided on both the upper and lower sides of the inner fin, and outer fins are provided on the upper side of the upper baffle and the lower side of the lower baffle. Several parallel transverse outer channels are provided on the outer fins.

4. The intercooler inner and outer fin adjustment structure according to claim 3, characterized in that, The outer fin includes several longitudinally arranged inverted U-shaped channel sections 2, with a connecting section 2 between each two adjacent channel sections 2, and a mounting section 2 at the lower end of each channel section 2 on the left and right sides.

5. The intercooler inner and outer fin adjustment structure according to claim 4, characterized in that, The height ratio of the inner fin to the outer fin is (3:1) to (4:1).

6. The intercooler inner and outer fin adjustment structure according to claim 2, characterized in that, The channel section is provided with several protrusions, which are arc-shaped or rectangular.

7. The intercooler inner and outer fin adjustment structure according to claim 2, characterized in that, The channel section is equipped with several heat exchange fins.