Assembly line running state detection assembly in high-temperature corrosion-resistant environment

Abstract

The utility model relates to the technical field of detection equipment, and discloses an assembly line running state detection assembly in a high-temperature corrosion-resistant environment, which comprises a detection sensor for detection, a protection tube group for protecting a signal transmission line of the detection sensor, and a connection assembly for quickly installing the detection sensor on the protection tube group. According to the assembly line running state detection assembly in the high-temperature corrosion-resistant environment, the detection sensor made of a fully-sealed coating material is adopted, so that the detection requirement of the corrosion-resistant environment at the high temperature is met, and the defects caused by high temperature and corrosion resistance are effectively reduced; the Teflon coating has excellent corrosion resistance and high temperature resistance, so that the use under the working condition is greatly met, and the cable required by the detection sensor is also formed by assembling metal anti-corrosion sealing pipelines; after the corrosion-resistant pipeline is arranged in the line body, the product detection work in the line body can be completed, and the pipeline can be installed according to the actual work requirement.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically a component for detecting the operating status of a production line in a high-temperature and corrosion-resistant environment. Background Technology

[0002] For the current high-temperature corrosion-resistant chemical production lines in factories, the detection systems used are ordinary dustproof detection sensors, which are suitable for obstacle detection or position detection outside the production line. They cannot achieve precise positioning and operating conditions of products inside the production line. Because the operating condition information of the products cannot be detected, uncontrollable factors will occur, such as products being out of place or deformation caused by excessive corrosion, ultimately leading to product scrapping. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a production line operation status detection component for high-temperature and corrosion-resistant environments, thus solving the problems mentioned in the background.

[0004] This utility model provides the following technical solution: a production line operation status detection component in a high-temperature and corrosion-resistant environment, comprising: a detection sensor for detection, a protective tube assembly for protecting the signal transmission line of the detection sensor, and a connecting component for quickly installing the detection sensor onto the protective tube assembly. The protective tube assembly includes an L-shaped main tube, a first connecting tube, and a second connecting tube. The end faces of the first and second connecting tubes are both beveled, with the beveled surface of the first connecting tube contacting the L-shaped main tube. The first connecting tube and the L-shaped main tube are integrally welded together. The connecting tube is also welded integrally with the L-shaped main tube; the connecting assembly includes a base fixedly installed at the end of the L-shaped main tube or the end of the second connecting tube, a T-shaped shaft fixedly installed on the bottom surface of the base near the detection sensor, a rubber ring being snapped into the base via the T-shaped shaft, a transmission gear being rotatably installed inside the base, a square rod being fixedly installed on the bottom surface of the transmission gear, a bolt being slidably connected to the square rod, an auxiliary nut being threaded onto the bolt, a ring gear being meshed with the transmission gear, and a connecting bearing being provided on the ring gear for rotatably connecting with the base.

[0005] Preferably, the rubber ring has a limiting hole that mates with the T-shaped shaft, and the rubber ring also has an auxiliary through hole for the bolt to pass through.

[0006] Preferably, the bolt is located in the internal cavity of the base, and the auxiliary nut is fixedly installed on the side wall of the internal cavity of the base.

[0007] Preferably, a protective cover is fixedly installed on the top surface of the ring gear, and the connecting bearing is located in the inner cavity of the protective cover.

[0008] Preferably, the connecting bearing includes an inner ring layer, a central ball layer, and an outer ring layer, wherein the inner ring layer is fixedly connected to the base, and the outer ring layer is fixedly connected to the protective cover.

[0009] Preferably, the central ball bearing layer is located between the inner ring layer and the outer ring layer, and the inner ring layer and the outer ring layer are movably connected through the central ball bearing layer.

[0010] Preferably, a limiting block is provided at the lower end of the square rod, and the limiting block is located inside the bolt and is also slidably connected to the square rod.

[0011] Preferably, a movable ring is fixedly installed on the outer surface of the ring gear, and the outer surface of the movable ring is also provided with anti-slip texture.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This high-temperature and corrosion-resistant production line operation status detection component uses a fully sealed coated material detection sensor, which is suitable for detection needs in high-temperature and corrosion-resistant environments. It effectively reduces the drawbacks caused by high temperature and corrosion. The Teflon coating has excellent corrosion resistance and high temperature resistance, which greatly meets the needs of use under this condition. In addition, the cables required for the detection sensor are also assembled from metal anti-corrosion sealed pipes. By laying corrosion-resistant pipes in the line, the product detection work in the line can be completed, and the pipeline can be installed according to the actual work requirements.

[0014] 2. The production line operation status detection component in this high-temperature and corrosion-resistant environment simplifies the operation steps of installing the detection sensor on the protective pipe assembly by setting the connection component on the connection end of the protective pipe assembly. In this way, the detection sensor can be quickly installed and removed from the protective pipe assembly, further improving the overall efficiency of the structure. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is an exploded view of the protective pipe assembly structure of this utility model;

[0017] Figure 3 This is an exploded view of the rubber ring structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the rubber ring structure of this utility model;

[0019] Figure 5 This is a cross-sectional schematic diagram of part of the structure of this utility model;

[0020] Figure 6 This is an exploded view of the connecting component of this utility model.

[0021] In the diagram: 1. Protective tube assembly; 11. L-shaped main tube; 12. First connecting tube; 13. Second connecting tube; 2. Detection sensor; 3. Connecting assembly; 31. Base; 32. Movable ring; 33. Rubber ring; 331. Auxiliary through hole; 332. Limiting hole; 34. T-shaped shaft; 35. Bolt; 36. Square rod; 37. Auxiliary nut; 38. Transmission gear; 39. Ring gear; 310. Connecting bearing; 311. Protective cover. Detailed Implementation

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Please see Figure 1-6 A production line operation status detection component for high-temperature and corrosion-resistant environments includes: a detection sensor 2 for detection, a protective tube assembly 1 for protecting the signal transmission line of the detection sensor 2, and a connecting assembly 3 for quickly installing the detection sensor 2 onto the protective tube assembly 1. The protective tube assembly 1 includes an L-shaped main tube 11, a first connecting tube 12, and a second connecting tube 13. The end faces of the first connecting tube 12 and the second connecting tube 13 are both beveled to form bevel surfaces. The bevel surface of the first connecting tube 12 contacts the L-shaped main tube 11, and the first connecting tube 12 and the L-shaped main tube 11 are welded together. The second connecting tube 13 is also welded together with the L-shaped main tube 11.

[0024] The connecting assembly 3 includes a base 31 fixedly installed at the end of the L-shaped main tube 11 or the end of the second connecting tube 13. A T-shaped shaft 34 is fixedly installed on the bottom surface of the base 31 near the detection sensor 2. A rubber ring 33 is snapped into the base 31 via the T-shaped shaft 34. A transmission gear 38 is rotatably mounted inside the base 31. A square rod 36 is fixedly installed on the bottom surface of the transmission gear 38. A bolt 35 is slidably connected to the square rod 36. An auxiliary nut 37 is threaded onto the bolt 35. A ring gear 39 is meshed with the transmission gear 38. The ring gear 39 is provided with a function for realizing... The connecting bearing 310 is rotatably connected to the base 31. A limiting hole 332 is provided on the rubber ring 33 to mate with the T-shaped shaft 34. An auxiliary through hole 331 for the bolt 35 to pass through is also provided on the rubber ring 33. The T-shaped shaft 34, fixed to the bottom surface of the base 31, can use the limiting hole 332 on the rubber ring 33 to engage the rubber ring 33 with the base 31. The bolt 35 is screwed out from inside the base 31 and then passes through the auxiliary through hole 331 on the rubber ring 33 before being screwed into the detection sensor 2. During the screwing-in process, the rubber ring 33 is compressed, causing the rubber ring 33 to engage with the base 31 and... The sensor 2 is in close contact, improving the sealing effect of the rubber ring 33. Simultaneously, the end of the T-shaped shaft 34 restricts excessive movement of the bolt 35, preventing damage to the rubber ring 33 due to excessive compression. The bolt 35 is located in the internal cavity of the base 31. The auxiliary nut 37 is fixedly installed on the side wall of the inner cavity of the base 31. A protective cover 311 is fixedly installed on the top surface of the ring gear 39. The connecting bearing 310 is located inside the protective cover 311. The connecting bearing 310 includes an inner ring layer, a central ball layer, and an outer ring layer. The inner ring layer is fixedly connected to the base 31, and the outer ring layer is fixedly connected to the protective cover 31. 1. Fixed connection: The central ball bearing layer is located between the inner ring layer and the outer ring layer. The inner ring layer and the outer ring layer are movably connected through the central ball bearing layer. This design ensures a stable rotational connection between the ring gear 39 and the base 31, thereby allowing the ring gear 39 to rotate flexibly on the base 31, thereby driving the transmission gear 38 to rotate together. The lower end of the square rod 36 is provided with a limit block, which is located inside the bolt 35 and is also slidably connected to the square rod 36. A movable ring 32 is fixedly installed on the outer surface of the ring gear 39, and the outer surface of the movable ring 32 is also provided with anti-slip texture.

[0025] Working principle: Two L-shaped main tubes 11 are welded together using two first connecting tubes 12 with beveled ends. Similarly, each L-shaped main tube 11 is welded to a second connecting tube 13 with a beveled design. Therefore, the protective tube group 1, consisting of the L-shaped main tube 11, the first connecting tube 12, and the second connecting tube 13, provides circuit layout and protection, preventing the signal line used to transmit data from the detection sensor 2 to the external signal collector from being affected by the high-temperature, corrosion-resistant chemical production line, thus ensuring the detection effect of the detection sensor 2. The connection ends of the second connecting tube 13 and the detection sensor 2, and the connection ends of the L-shaped main tube 11 and the detection sensor 2, are both fixed to a base 31. The detection sensor needs to be... When the device 2 is connected to the protective tube assembly 1, the movable ring 32 is rotated. Because the ring gear 39 fixed inside the movable ring 32 is rotatably connected to the base 31 via the connecting bearing 310, and the ring gear 39 is also meshed with the transmission gear 38, the transmission gear 38 rotates synchronously after the movable ring 32 rotates. The square rod 36 fixed on the transmission gear 38 is slidably connected to the bolt 35, and the bolt 35 is also threadedly connected to the auxiliary nut 37 fixed on the inner wall of the base 31. After the movable ring 32 and the ring gear 39 drive the transmission gear 38 to rotate, the bolt 35 will be screwed out from inside the base 31 and then screwed into the detection sensor 2 to fix the detection sensor 2 to the protective tube assembly 1.

[0026] When sensor 2 performs detection, it senses and records the start time of the part entering the corrosive chamber and calculates the time the part stays inside. If it does not come out for too long, it triggers an audible and visual alarm to prevent the part from being excessively corroded. It also records the entry and exit time of each part, thus controlling the time the part is corroded in the corrosive environment and ensuring that the degree of corrosion of the parts is uniform.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A production line operation status detection component for high-temperature and corrosion-resistant environments, characterized in that, include: The detection sensor (2) is used for detection, the protective tube assembly (1) is used to protect the signal transmission line of the detection sensor (2), and the connecting assembly (3) is used to quickly install the detection sensor (2) on the protective tube assembly (1). The protective tube assembly (1) includes an L-shaped main tube (11), a first connecting tube (12) and a second connecting tube (13). The end face of the first connecting tube (12) and the end face of the second connecting tube (13) are both beveled to form a bevel surface. The bevel surface of the first connecting tube (12) is in contact with the L-shaped main tube (11), and the first connecting tube (12) and the L-shaped main tube (11) are welded together. The second connecting tube (13) is also welded together with the L-shaped main tube (11). The connecting assembly (3) includes a base (31) fixedly installed at the end of the L-shaped main tube (11) or the end of the second connecting tube (13). A T-shaped shaft (34) is fixedly installed on the bottom surface of the base (31) near the detection sensor (2). A rubber ring (33) is snapped onto the base (31) through the T-shaped shaft (34). A transmission gear (38) is rotatably arranged inside the base (31). A square rod (36) is fixedly installed on the bottom surface of the transmission gear (38). A bolt (35) is slidably connected to the square rod (36). An auxiliary nut (37) is also threaded onto the bolt (35). A ring gear (39) is meshed onto the transmission gear (38). A connecting bearing (310) is provided on the ring gear (39) for rotatably connecting with the base (31).

2. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 1, characterized in that, The rubber ring (33) is provided with a limiting hole (332) that cooperates with the T-shaped shaft (34), and the rubber ring (33) is also provided with an auxiliary through hole (331) for passing through the bolt (35).

3. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 1, characterized in that, The bolt (35) is located in the cavity inside the base (31), and the auxiliary nut (37) is fixedly installed on the side wall of the cavity inside the base (31).

4. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 1, characterized in that, A protective cover (311) is fixedly installed on the top surface of the ring gear (39), and the connecting bearing (310) is located in the inner cavity of the protective cover (311).

5. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 4, characterized in that, The connecting bearing (310) includes an inner ring layer, a central ball layer and an outer ring layer. The inner ring layer is fixedly connected to the base (31) and the outer ring layer is fixedly connected to the protective cover (311).

6. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 5, characterized in that, The central ball bearing layer is located between the inner and outer ring layers, and the inner and outer ring layers are movably connected through the central ball bearing layer.

7. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 1, characterized in that, The lower end of the square rod (36) is provided with a limiting block, and the limiting block is located inside the bolt (35) and is also slidably connected to the square rod (36).

8. The assembly line operation status detection component in a high-temperature and corrosion-resistant environment according to claim 1, characterized in that, A movable ring (32) is fixedly installed on the outer surface of the ring gear (39), and anti-slip texture is also provided on the outer surface of the movable ring (32).

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