Crushing device for high-purity quartz sand production
By designing a crushing device consisting of a top frame, drive assembly, and grinding assembly, the problem of producing high-purity quartz sand in traditional quartz sand processing has been solved, achieving efficient crushing and grinding to meet market demand.
Patent Information
- Application Number
- CN202422169653.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-09-05
AI Technical Summary
Traditional quartz sand processing methods are insufficient to meet the production requirements of high-purity quartz sand, and small-batch crushing and grinding require manual operation, which limits the ability to handle impurities.
A crushing device including a top frame, a drive assembly, a grinding assembly, and a grinding seat is designed. The drive motor drives the active gear and the driven gear to rotate, realizing the circumferential rotation and self-rotation of the upper and lower grinding discs. Combined with the hydraulic rod to adjust the grinding distance, efficient crushing and grinding are achieved.
It achieves efficient crushing and grinding of quartz sand, meets different production needs, improves grinding efficiency, reduces the labor intensity of workers, avoids the accumulation and blockage of quartz sand, and produces high-purity quartz sand.
Smart Images

Figure CN223491084U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of quartz sand crushing technology, specifically relating to a crushing device for producing high-purity quartz sand. Background Technology
[0002] With the rapid development of science and technology and industry, high-purity quartz sand has become an irreplaceable key mineral raw material in high-tech fields such as new energy solar energy, optical fibers, information technology, lasers, aerospace, and national defense. However, quartz ore has a high impurity content, with more low-grade ore and less high-grade quartz ore; high-grade quartz ore is even rarer.
[0003] Traditional quartz sand processing methods often fail to meet the production requirements of high-purity quartz sand, and their ability to remove impurities is limited. Currently, the mechanical crushing methods generally used can only crush large quartz sand particles into smaller particles. However, further small-batch crushing and processing still requires manual grinding. Therefore, we propose a crushing device for high-purity quartz sand production to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of this invention is to provide a crushing device for producing high-purity quartz sand, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a crushing device for producing high-purity quartz sand, comprising a top frame, a driving assembly at the bottom of the top frame, a driving motor mounted on the top of the top frame, the output shaft of the driving motor passing through the top frame and connected to the driving motor via a coupling, a plurality of grinding components responsible for grinding being arranged at the bottom of the driving assembly, a grinding seat being arranged below the top frame, and the grinding surface at the top of the grinding seat being in contact with the bottom of the plurality of grinding components.
[0006] Preferably, the top frame is equipped with multiple support frames on its side, and the top frame is supported above the drive assembly by the multiple support frames.
[0007] Preferably, the drive assembly includes an external gear ring and a drive gear. The external gear ring is fixed to the bottom of the top frame, and multiple driven gears are rotatably connected inside the external gear ring, and all of the driven gears mesh with the drive gear.
[0008] The top of each of the driven gears is rotatably connected to a connecting ring, and a limiting groove is provided at the bottom of the top frame. The driven gears are slidably connected to the limiting groove through adjacent connecting rings.
[0009] Preferably, the grinding assembly includes a rotating rod, the top of which is fixedly connected to the bottom of the adjacent driven gear, a connecting pipe is slidably connected to the bottom of the rotating rod, an upper grinding disc is fixedly installed at the bottom of the connecting pipe, and the bottom of the upper grinding disc is in contact with the top of the grinding seat.
[0010] Preferably, the rotating rod has a first positioning hole, and the connecting pipe has a plurality of second positioning holes that cooperate with the first positioning hole. A positioning rod is inserted into one of the second positioning holes, and the positioning rod passes through the second positioning hole and engages with the first positioning hole on the rotating rod.
[0011] Preferably, the grinding base includes a lower grinding disc, the bottom of which is provided with three hydraulic rods, the top ends of the output rods of the three hydraulic rods being connected to the bottom of the lower grinding disc, the grinding surface at the top of the lower grinding disc being provided with grinding teeth that cooperate with the grinding assembly for grinding, and a hopper for pouring quartz sand material being installed on the side of the lower grinding disc.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This ingeniously designed device achieves highly efficient crushing and grinding of quartz sand. By adjusting the grinding distance between the upper and lower grinding discs, the particle size of the crushed quartz sand can be precisely controlled to meet different production needs. Simultaneously, the drive motor rotates the active and driven gears, enabling the grinding components to rotate circumferentially and on their own axis on the surface of the lower grinding disc, thus achieving all-around grinding of the quartz sand and significantly improving grinding efficiency.
[0014] 2. The device has a stable structure and is easy to operate. The design of the connecting ring and the limiting slide groove establishes a sliding connection between the driven gear and the top frame, enhancing the overall structural stability. Meanwhile, the inclusion of components such as the feeding hopper and positioning rod makes operation more convenient and reduces the labor intensity for workers.
[0015] 3. This device effectively agitates the quartz sand during the crushing and grinding process, preventing its accumulation and clogging, and ensuring the continuity and stability of the crushing and grinding process. Furthermore, the device boasts high crushing and grinding precision, enabling the production of high-purity quartz sand products, meeting market demand for high-purity quartz sand. Attached Figure Description
[0016] Figure 1 This is a first-person perspective view of the present invention.
[0017] Figure 2 This is a perspective view of the present invention from a second perspective;
[0018] Figure 3 This is a new three-dimensional exploded view of the present invention;
[0019] Figure 4 This is a perspective view of the grinding seat in this utility model;
[0020] Figure 5 This is a front cross-sectional view of the drive component of this utility model.
[0021] In the diagram: 1. Top frame; 11. Limiting slide groove; 12. Support frame; 2. Drive motor; 3. Drive assembly; 31. External gear ring; 32. Connecting ring; 33. Driven gear; 34. Drive gear; 4. Grinding assembly; 41. Rotating rod; 42. First positioning hole; 43. Connecting pipe; 44. Second positioning hole; 45. Positioning rod; 46. Upper grinding disc; 5. Grinding seat; 51. Lower grinding disc; 52. Feed hopper; 53. Hydraulic rod; 54. Grinding teeth. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figures 1-5 This utility model provides a crushing device for producing high-purity quartz sand, including a top frame 1. The device is characterized in that: a drive assembly 3 is provided at the bottom of the top frame 1, a drive motor 2 is installed at the top of the top frame 1, the output shaft of the drive motor 2 passes through the top frame 1 through a coupling and is connected to the drive motor 2, a plurality of grinding components 4 responsible for grinding are provided at the bottom of the drive assembly 3, and a grinding seat 5 is provided below the top frame 1, the grinding surface at the top of the grinding seat 5 is in contact with the bottom of the plurality of grinding components 4.
[0024] In this embodiment, a plurality of support frames 12 are installed on the side of the top frame 1, and the top frame 1 is supported above the drive assembly 3 by the plurality of support frames 12.
[0025] In this embodiment, the drive assembly 3 includes an external gear ring 31 and a drive gear 34. The external gear ring 31 is fixed to the bottom of the top frame 1. Multiple driven gears 33 are rotatably connected inside the external gear ring 31, and the multiple driven gears 33 mesh with the drive gear 34.
[0026] Among them, the top of each of the multiple driven gears 33 is rotatably connected to a connecting ring 32, and the bottom of the top frame 1 is provided with a limiting groove 11. The multiple driven gears 33 are slidably connected to the limiting groove 11 through adjacent connecting rings 32.
[0027] In this embodiment, the grinding assembly 4 includes a rotating rod 41, the top of which is fixedly connected to the bottom of the adjacent driven gear 33, and a connecting pipe 43 is slidably connected to the bottom of the rotating rod 41. An upper grinding disc 46 is fixedly installed at the bottom of the connecting pipe 43, and the bottom of the upper grinding disc 46 is in contact with the top of the grinding seat 5.
[0028] In this embodiment, a first positioning hole 42 is provided on the rotating rod 41, and a plurality of second positioning holes 44 are provided on the connecting pipe 43 to cooperate with the first positioning hole 42. A positioning rod 45 is inserted into one of the second positioning holes 44, and the positioning rod 45 passes through the second positioning hole 44 and engages with the first positioning hole 42 on the rotating rod 41.
[0029] In this embodiment, the grinding base 5 includes a lower grinding disc 51. Three hydraulic rods 53 are provided at the bottom of the lower grinding disc 51. The top ends of the output rods of the three hydraulic rods 53 are connected to the bottom of the lower grinding disc 51. Grinding teeth 54 that cooperate with the grinding assembly 4 are provided on the grinding surface at the top of the lower grinding disc 51. A hopper 52 for pouring quartz sand is installed on the side of the lower grinding disc 51.
[0030] The working principle and usage process of this utility model are as follows: When using this device, firstly, coarse quartz sand is poured into the lower grinding disc 51 through the hopper 52. Then, multiple connecting pipes 43 are fitted onto the rotating rod 41. Next, the upper grinding disc 46 is moved to be closest to the grinding surface of the lower grinding disc 51. Then, the positioning rod 45 is inserted into the corresponding second positioning hole 44 and engages with the first positioning hole 42 on the adjacent rotating rod 41. Then, multiple hydraulic rods 53 are activated to adjust the final grinding distance between the upper grinding disc 46 and the lower grinding disc 51. This distance can be adjusted according to the particle size of the quartz sand.
[0031] After adjustment, start drive motor 2. Drive motor 2 drives drive gear 34 to rotate after passing through top frame 1. When outer gear ring 31 is fixed to top frame 1, the rotation of drive gear 34 will also drive multiple driven gears 33 to rotate in the outer gear ring 31 around drive gear 34. In addition, multiple driven gears 33 will also rotate themselves while rotating. Through connecting ring 32 and limiting slide groove 11, driven gears 33 can establish a sliding connection with top frame 1 to improve overall stability. Subsequently, the rotation of drive gear 34 and driven gears 33 can drive multiple grinding components 4 to rotate on the surface of lower grinding disc 51 to grind quartz sand. In addition, the grinding components 4 on multiple driven gears 33 can also stir quartz sand while driving grinding components 4 to rotate and grind quartz sand, resulting in higher overall grinding efficiency.
[0032] After grinding is completed, simply activate multiple hydraulic rods 53 to move the lower grinding disc 51 downwards, and then remove the ground quartz sand from the lower grinding disc 51.
[0033] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A crushing device for producing high-purity quartz sand, comprising a top frame (1), characterized in that: The top frame (1) is provided with a drive assembly (3) at its bottom, and a drive motor (2) is installed on the top of the top frame (1). The output shaft of the drive motor (2) passes through the top frame (1) through a coupling and is connected to the drive motor (2). The bottom of the drive assembly (3) is provided with multiple grinding assemblies (4) responsible for grinding. A grinding seat (5) is provided below the top frame (1). The grinding surface on the top of the grinding seat (5) is in contact with the bottom of the multiple grinding assemblies (4). Multiple support frames (12) are installed on the side of the top frame (1). The top frame (1) is supported by the drive assembly through the multiple support frames (12). Above the component (3); the drive assembly (3) includes an external gear ring (31) and a drive gear (34). The external gear ring (31) is fixed to the bottom of the top frame (1). The external gear ring (31) is rotatably connected to a plurality of driven gears (33), and the plurality of driven gears (33) mesh with the drive gear (34). The top of the plurality of driven gears (33) is rotatably connected to a connecting ring (32). The bottom of the top frame (1) is provided with a limiting groove (11). The plurality of driven gears (33) are slidably connected to the limiting groove (11) through adjacent connecting rings (32).
2. The crushing device for producing high-purity quartz sand according to claim 1, characterized in that: The grinding assembly (4) includes a rotating rod (41), the top of which is fixedly connected to the bottom of the adjacent driven gear (33), and a connecting pipe (43) is slidably connected to the bottom of the rotating rod (41). An upper grinding disc (46) is fixedly installed at the bottom of the connecting pipe (43), and the bottom of the upper grinding disc (46) is in contact with the top of the grinding seat (5).
3. The crushing device for producing high-purity quartz sand according to claim 2, characterized in that: The rotating rod (41) has a first positioning hole (42), and the connecting pipe (43) has a plurality of second positioning holes (44) that cooperate with the first positioning hole (42). A positioning rod (45) is inserted into one of the second positioning holes (44), and the positioning rod (45) passes through the second positioning hole (44) and engages with the first positioning hole (42) on the rotating rod (41).
4. The crushing device for producing high-purity quartz sand according to claim 3, characterized in that: The grinding base (5) includes a lower grinding disc (51). The bottom of the lower grinding disc (51) is provided with three hydraulic rods (53). The top of the output rods of the three hydraulic rods (53) are connected to the bottom of the lower grinding disc (51). Grinding teeth (54) that cooperate with the grinding assembly (4) are provided on the grinding surface at the top of the lower grinding disc (51). A hopper (52) for pouring quartz sand is installed on the side of the lower grinding disc (51).