Pipe bending machine with feeding correction function

By introducing a motor-driven feeding and straightening system and precise bending control into the pipe bending machine, the problem of positional deviation caused by vibration of the feeding device is solved, achieving stable transmission and precise bending of metal pipes, and improving the production efficiency and finished product quality of the pipe bending machine.

CN223491793UActive Publication Date: 2025-10-31ZHANGJIAGANG SAICHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202422998102.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-31
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing pipe bending machine feeding devices often vibrate and have inaccurate initial placement, causing the metal pipe to shift, resulting in inaccurate bending angles and uneven deformation, which affects the quality of the finished pipe.

Method used

A pipe bending machine with feeding and straightening function was designed. The machine uses a motor-driven threaded rod to drive the lifting frame. The metal pipe is straightened to the middle position of the conveyor belt by squeezing the arc plate and rollers. The feeding is stabilized by springs and dampers. Combined with an electric telescopic rod, the stroke of the bending block is precisely controlled to ensure the accurate bending of the metal pipe.

Benefits of technology

It improves the quality of pipe bending, ensures the stability and accuracy of metal pipes during transmission, enhances production efficiency and product precision, and meets the needs of industrial production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe bending machine with a feeding correction function, which relates to the technical field of pipe bending machines, and is characterized by comprising a bottom plate and four supporting legs fixedly arranged on the bottom surface of the bottom plate, and a feeding mechanism and a bending mechanism are arranged above the bottom plate; the feeding mechanism and the bending mechanism are arranged in parallel; the feeding mechanism comprises a feeding part and a correcting part; the feeding part comprises a conveying belt; the correcting part comprises a motor and two groups of rollers; the pipe bending machine has the technical effects that the feeding mechanism drives a threaded rod through a motor to enable a lifting frame to drive an inclined block to move upwards, an arc-shaped plate is extruded to promote a roller to correct a metal pipe to the middle position of the conveying belt, and the pipe bending quality is improved; a spring and a damper in the connecting frame are stable in buffering, and stable transportation is guaranteed; feeding and correction are integrated, manual correction is not needed, the production efficiency is improved, and the industrial production requirement is met.
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Description

Technical Field

[0001] This utility model relates to the field of pipe bending machine technology, specifically a pipe bending machine with feeding and straightening function. Background Technology

[0002] Pipe bending machines are machines used for bending pipes and can also be used as jacks. They are generally divided into CNC pipe bending machines and hydraulic pipe bending machines, and are used in pipeline laying and repair in power construction, railway and highway construction, bridges, ships and other fields.

[0003] Existing feeding devices often suffer from vibration, inaccurate initial placement, and a lack of effective positioning constraints, leading to positional deviations in the metal tubes. This problem easily causes quality defects such as inaccurate bending angles and uneven deformation at the bend during subsequent tube bending operations, severely affecting the quality of the finished bent tubes. Therefore, a tube bending machine with feeding correction function is proposed. Utility Model Content

[0004] Technical solution

[0005] To achieve the above objectives, this utility model provides the following technical solution: a pipe bending machine with feeding and straightening function, including a base plate and four support legs fixedly arranged on the bottom surface of the base plate, and a feeding mechanism and a bending mechanism are arranged above the base plate;

[0006] The feeding mechanism and the bending mechanism are arranged in parallel.

[0007] The feeding mechanism includes a feeding section and a straightening section;

[0008] The feeding section includes a conveyor belt, and the straightening section includes a motor and two sets of rollers;

[0009] The top surface of the base plate is fixedly connected to the bottom surface of the conveyor belt. Two connecting frames are fixedly installed on the front and rear end faces of the conveyor belt. Two sets of springs and two sets of dampers are fixedly installed on the inner sides of the two connecting frames. Two extrusion frames are fixedly installed on the side of the two sets of springs and two sets of dampers that are close to each other. The upper and lower end faces of the inner sides of the two extrusion frames are rotatably connected to the upper and lower end faces of the two sets of rollers through two sets of bearing seats. Two inclined blocks are vertically slidably installed on the inner sides of the two connecting frames. Two arc-shaped plates are fixedly installed on the side of the two extrusion frames that are far from each other. The side of the two arc-shaped plates that are far from each other is in contact with the inclined surfaces of the two inclined blocks.

[0010] Preferably, the bending mechanism includes a bending block, a fixed plate is fixedly disposed on the top surface of the base plate, an electric telescopic rod is fixedly disposed on the back of the fixed plate, the front of the output end of the electric telescopic rod extends through the back of the fixed plate to the front of the fixed plate, the front of the output end of the electric telescopic rod is fixedly connected to the back of the bending block, a movable frame is slidably disposed on the top surface of the base plate, and two rotating rollers are rotatably disposed on the upper and lower end faces of the inner side of the movable frame through two bearing seats, the rotating rollers being located in front of the bending block.

[0011] Preferably, a lifting frame is slidably provided on the bottom surface of both connecting frames, extending to the inner side of the two connecting frames. The top surface of the lifting frame is fixedly connected to the bottom surface of the two inclined blocks respectively, and a lifting plate is fixedly provided on the left side of the lifting frame.

[0012] Preferably, a mounting plate is fixedly installed on the left side of the base plate, a motor is fixedly installed on the top surface of the mounting plate, the bottom surface of the motor output end extends through the top surface of the mounting plate to the bottom of the mounting plate, and a threaded rod is fixedly installed on the bottom surface of the motor output end, the bottom surface of the threaded rod extends through the top surface of the lifting plate to the bottom of the lifting plate.

[0013] Preferably, two guide rails are fixedly provided on the inner sides of the two connecting frames, and two connecting grooves are respectively opened on the opposite side of the two inclined blocks. The surfaces of the two guide rails are slidably connected to the inner walls of the two connecting grooves. The initial state of the two sets of springs is compressed. Two limiting rods are fixedly provided on the bottom surface of the base plate. The bottom surfaces of the two limiting rods slide through the inner bottom surface of the lifting frame and extend to the bottom of the lifting frame.

[0014] Preferably, a fixed frame is fixedly provided on the top surface of the base plate, and a connecting block is fixedly provided on the left side of the movable frame. The surface of the connecting block is slidably connected to the inner side of the fixed frame. A threaded hole is provided on the top surface of the connecting block, and a through groove is provided on the top surface of the fixed frame. A bolt is provided on the inner wall of the through groove. The bottom surface of the bolt extends to the inner wall of the threaded hole and is threadedly connected to the inner wall of the threaded hole. A compression ring is fixedly sleeved on the surface of the bolt, and the bottom surface of the compression ring contacts the top surface of the fixed frame.

[0015] Preferably, the top surface of the base plate is provided with a wedge-shaped groove, and a wedge-shaped block is slidably disposed on the inner wall of the wedge-shaped groove. The top surface of the wedge-shaped block is fixedly connected to the bottom surface of the movable frame. Two limiting plates are fixedly disposed on the back of the bending block, and the back of the two limiting plates slide through the front of the fixed plate and extend to the rear of the fixed plate. Beneficial effects

[0016] Compared with the prior art, this utility model provides a pipe bending machine with feeding and straightening function, which has the following beneficial effects:

[0017] 1. The feeding mechanism uses a motor to drive a threaded rod, which causes the lifting frame to move the inclined block upwards. The pressure of the arc plate causes the rollers to straighten the metal pipe to the middle position of the conveyor belt, improving the quality of pipe bending. The springs and dampers in the connecting frame provide buffering and stability, ensuring smooth transportation. The feeding and straightening are integrated, eliminating the need for manual straightening, improving production efficiency, and meeting the needs of industrial production.

[0018] 2. The movable frame in the bending mechanism can be moved manually. After the rotating roller contacts the metal tube, it is fixed with bolts and extrusion rings, which can flexibly adapt to the bending needs of metal tubes of different diameters and improve versatility. The electric telescopic rod precisely controls the stroke of the bending block, which can bend accurately and ensure accuracy and quality. The movable frame is slidably connected to the fixed frame through the connecting block and the wedge block cooperates with the wedge groove of the base plate. The structure is stable and prevents bending errors caused by shaking, meeting the needs of high-precision pipe bending products. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0020] Figure 2 This is a three-dimensional schematic diagram of the present invention;

[0021] Figure 3 This is a three-dimensional schematic diagram of the present invention;

[0022] Figure 4 This is a three-dimensional schematic diagram of the present invention;

[0023] Figure 5 This is a three-dimensional schematic diagram of the present invention.

[0024] In the diagram: 1. Base plate; 2. Feeding mechanism; 21. Conveyor belt; 22. Connecting frame; 23. Roller; 24. Extrusion frame; 25. Spring; 26. Damper; 27. Threaded rod; 28. Mounting plate; 29. ​​Motor; 210. Arc plate; 211. Guide rail; 212. Inclined block; 213. Limiting rod; 214. Lifting plate; 215. Lifting frame; 3. Bending mechanism; 31. Fixed plate; 32. Bending block; 33. Rotating roller; 34. Moving frame; 35. Wedge block; 36. Electric telescopic rod; 37. Limiting plate; 38. Extrusion ring; 39. Bolt; 310. Connecting block; 311. Fixed frame; 4. Support leg. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0026] like Figures 1-5 As shown, this embodiment proposes a base plate 1 and four support legs 4 fixedly installed on the bottom surface of the base plate 1. A feeding mechanism 2 and a bending mechanism 3 are provided above the base plate 1.

[0027] The feeding mechanism 2 and the bending mechanism 3 are arranged in parallel.

[0028] The feeding mechanism 2 includes a feeding section and a straightening section;

[0029] The feeding section includes a conveyor belt 21, and the straightening section includes a motor 29 and two sets of rollers 23;

[0030] The top surface of the base plate 1 is fixedly connected to the bottom surface of the conveyor belt 21. Two connecting frames 22 are fixedly installed on the front and rear end faces of the conveyor belt 21, respectively. Two sets of springs 25 and two sets of dampers 26 are fixedly installed on the inner sides of the two connecting frames 22, respectively. Two extrusion frames 24 are fixedly installed on the side of the two sets of springs 25 and two sets of dampers 26 that are close to each other. The upper and lower end faces of the inner sides of the two extrusion frames 24 are rotatably connected to the upper and lower end faces of the two sets of rollers 23 through two sets of bearing seats, respectively. Two inclined blocks 212 are vertically slidably installed on the inner sides of the two connecting frames 22, respectively. The two extrusion frames 24 are located on the side of the two connecting frames 22 that are far apart. Two curved plates 210 are fixedly installed, with their opposite sides contacting the inclined surfaces of two inclined blocks 212. Lifting frames 215 are slidably installed on the bottom surfaces of both connecting frames 22, extending to the inner sides of the two connecting frames 22. The top surfaces of the lifting frames 215 are fixedly connected to the bottom surfaces of the two inclined blocks 212. A lifting plate 214 is fixedly installed on the left side of the lifting frame 215. A mounting plate 28 is fixedly installed on the left side of the base plate 1. A motor 29 is fixedly installed on the top surface of the mounting plate 28, with the bottom surface of the motor 29 extending through the top surface of the mounting plate 28 to below the mounting plate 28. A threaded rod 27 is fixedly installed on the bottom surface of the output end of the motor 29. The threaded rod 27 extends through the top surface of the lifting plate 214 to the bottom of the lifting plate 214. Two guide rails 211 are fixedly installed on the inner sides of the two connecting frames 22 respectively. Two connecting grooves are opened on the opposite side of the two inclined blocks 212 respectively. The surfaces of the two guide rails 211 are slidably connected to the inner walls of the two connecting grooves respectively. The initial state of the two sets of springs 25 is compressed. Two limit rods 213 are fixedly installed on the bottom surface of the base plate 1. The bottom surfaces of the two limit rods 213 slide through the inner bottom surface of the lifting frame 215 to the bottom of the lifting frame 215.

[0031] In this embodiment, the feeding mechanism 2 drives the threaded rod 27 via the motor 29 to cause the lifting frame 215 to move the inclined block 212 upward, and the arc plate 210 to cause the roller 23 to straighten the metal tube to the middle position of the conveyor belt 21, thereby improving the quality of the bent tube; the spring 25 and damper 26 in the connecting frame 22 buffer and stabilize, ensuring smooth transportation; the feeding and straightening are integrated, eliminating the need for manual straightening, improving production efficiency and meeting the needs of industrial production. Example

[0032] like Figures 1-5 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that the bending mechanism 3 includes a bending block 32, a fixed plate 31 is fixedly installed on the top surface of the base plate 1, an electric telescopic rod 36 is fixedly installed on the back of the fixed plate 31, the front of the output end of the electric telescopic rod 36 extends through the back of the fixed plate 31 to the front of the fixed plate 31, the front of the output end of the electric telescopic rod 36 is fixedly connected to the back of the bending block 32, a movable frame 34 is slidably installed on the top surface of the base plate 1, two rotating rollers 33 are rotatably installed on the upper and lower end faces of the inner side of the movable frame 34 through two bearing seats, the rotating rollers 33 are located in front of the bending block 32, a fixed frame 311 is fixedly installed on the top surface of the base plate 1, and a connecting block 31 is fixedly installed on the left side of the movable frame 34. 0. The surface of the connecting block 310 is slidably connected to the inner side of the fixed frame 311. The top surface of the connecting block 310 has a threaded hole. The top surface of the fixed frame 311 has a through groove. The inner wall of the through groove is provided with a bolt 39. The bottom surface of the bolt 39 extends to the inner wall of the threaded hole and is threadedly connected to the inner wall of the threaded hole. The surface of the bolt 39 is fixedly fitted with a compression ring 38. The bottom surface of the compression ring 38 contacts the top surface of the fixed frame 311. The top surface of the base plate 1 has a wedge-shaped groove. The inner wall of the wedge-shaped groove is slidably provided with a wedge-shaped block 35. The top surface of the wedge-shaped block 35 is fixedly connected to the bottom surface of the moving frame 34. The back of the bending block 32 is fixedly provided with two limiting plates 37. The back of the two limiting plates 37 slides through the front of the fixed plate 31 and extends to the rear of the fixed plate 31.

[0033] In this embodiment, the movable frame 34 in the bending mechanism 3 can be moved manually. After the rotating roller 33 contacts the metal tube, it is fixed with bolts 39 and extrusion ring 38, which can flexibly adapt to the bending requirements of metal tubes of different diameters and improve versatility. The electric telescopic rod 36 precisely controls the stroke of the bending block 32, which can be bent accurately to ensure accuracy and quality. The movable frame 34 is slidably connected to the fixed frame 311 through the connecting block 310 and the wedge block 35 cooperates with the wedge groove of the base plate 1. The structure is stable and prevents shaking from causing bending errors, meeting the requirements of high-precision bending products.

[0034] In use, the metal pipe to be bent is placed above the conveyor belt 21. After the conveyor belt 21 is turned on, the metal pipe is transported. During the transport of the metal pipe, the motor 29 is turned on. When the output end of the motor 29 rotates, it can drive the threaded rod 27 to rotate. During the rotation of the threaded rod 27, the lifting plate 214 can drive the lifting frame 215 to move up and down. When the lifting frame 215 moves upward, it can drive the two inclined blocks 212 to move upward synchronously. When the two inclined blocks 212 move upward, they can squeeze the two arc plates 210. The two arc plates 210 under pressure will move towards the middle. When the two arc plates 210 move, they can obtain two extrusion frames 24 and two sets of rollers 23 to move synchronously. When the two sets of rollers 23 move closer to the middle, the position of the metal pipe can be corrected so that it can be in the middle position of the conveyor belt 21.

[0035] The moving frame 34 is moved manually until the surface of the rotating roller 33 contacts the surface of the metal pipe and is then fixed. During fixing, the bolt 39 is tightened manually so that the bottom surface of the extrusion ring 38 contacts the top surface of the fixed frame 311, thereby fixing the moving frame 34 and the rotating roller 33. When the metal pipe is moved to the position where it needs to be bent, the conveyor belt 21 is turned off. The bending block 32 can be moved forward by opening the electric telescopic rod 36. During the forward movement of the bending block 32, the pipe can be bent.

[0036] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A pipe bending machine with feeding and straightening function, comprising a base plate (1) and four support legs (4) fixedly disposed on the bottom surface of the base plate (1), characterized in that: A feeding mechanism (2) and a bending mechanism (3) are provided above the base plate (1); The feeding mechanism (2) and the bending mechanism (3) are arranged in parallel; The feeding mechanism (2) includes a feeding section and a straightening section; The feeding section includes a conveyor belt (21), and the straightening section includes a motor (29) and two sets of rollers (23). The top surface of the base plate (1) is fixedly connected to the bottom surface of the conveyor belt (21). Two connecting frames (22) are fixedly installed on the front and rear ends of the conveyor belt (21). Two sets of springs (25) and two sets of dampers (26) are fixedly installed on the inner sides of the two connecting frames (22). Two extrusion frames (24) are fixedly installed on the side of the two sets of springs (25) and the two sets of dampers (26) that are close to each other. The upper and lower end faces of the inner sides of the two extrusion frames (24) are rotatably connected to the upper and lower end faces of the two sets of rollers (23) through two sets of bearing seats. Two inclined blocks (212) are vertically slidably installed on the inner sides of the two connecting frames (22). Two arc plates (210) are fixedly installed on the side of the two extrusion frames (24) that are far apart. The side of the two arc plates (210) that are far apart are in contact with the inclined surfaces of the two inclined blocks (212).

2. A pipe bending machine with feeding and straightening function according to claim 1, characterized in that: The bending mechanism (3) includes a bending block (32). A fixed plate (31) is fixedly installed on the top surface of the base plate (1). An electric telescopic rod (36) is fixedly installed on the back of the fixed plate (31). The front of the output end of the electric telescopic rod (36) extends through the back of the fixed plate (31) to the front of the fixed plate (31). The front of the output end of the electric telescopic rod (36) is fixedly connected to the back of the bending block (32). A movable frame (34) is slidably installed on the top surface of the base plate (1). Two rotating rollers (33) are rotatably installed on the upper and lower end faces of the inner side of the movable frame (34) through two bearing seats. The rotating rollers (33) are located in front of the bending block (32).

3. A pipe bending machine with feeding and straightening function according to claim 1, characterized in that: The bottom surfaces of the two connecting frames (22) are slidably provided with lifting frames (215) extending to the inner side of the two connecting frames (22). The top surface of the lifting frame (215) is fixedly connected to the bottom surface of the two inclined blocks (212) respectively. The left side of the lifting frame (215) is fixedly provided with a lifting plate (214).

4. A pipe bending machine with feeding and straightening function according to claim 3, characterized in that: A mounting plate (28) is fixedly installed on the left side of the base plate (1). A motor (29) is fixedly installed on the top surface of the mounting plate (28). The bottom surface of the output end of the motor (29) extends through the top surface of the mounting plate (28) to the bottom of the mounting plate (28). A threaded rod (27) is fixedly installed on the bottom surface of the output end of the motor (29). The bottom surface of the threaded rod (27) extends through the top surface of the lifting plate (214) to the bottom of the lifting plate (214).

5. A pipe bending machine with feeding and straightening function according to claim 1, characterized in that: Two guide rails (211) are fixedly installed on the inner side of the two connecting frames (22). Two connecting grooves are opened on the opposite side of the two inclined blocks (212). The surfaces of the two guide rails (211) are slidably connected to the inner walls of the two connecting grooves. The initial state of the two sets of springs (25) is compressed. Two limiting rods (213) are fixedly installed on the bottom surface of the base plate (1). The bottom surfaces of the two limiting rods (213) slide through the inner bottom surface of the lifting frame (215) and extend to the bottom of the lifting frame (215).

6. A pipe bending machine with feeding and straightening function according to claim 2, characterized in that: A fixed frame (311) is fixedly installed on the top surface of the base plate (1), and a connecting block (310) is fixedly installed on the left side of the movable frame (34). The surface of the connecting block (310) is slidably connected to the inner side of the fixed frame (311). A threaded hole is opened on the top surface of the connecting block (310), and a through groove is opened through the top surface of the fixed frame (311). A bolt (39) is installed on the inner wall of the through groove. The bottom surface of the bolt (39) extends to the inner wall of the threaded hole and is threadedly connected to the inner wall of the threaded hole. A compression ring (38) is fixedly sleeved on the surface of the bolt (39), and the bottom surface of the compression ring (38) contacts the top surface of the fixed frame (311).

7. A pipe bending machine with feeding and straightening function according to claim 2, characterized in that: The bottom plate (1) has a wedge-shaped groove on its top surface and a wedge-shaped block (35) is slidably disposed on the inner wall of the wedge-shaped groove. The top surface of the wedge-shaped block (35) is fixedly connected to the bottom surface of the moving frame (34). Two limiting plates (37) are fixedly disposed on the back of the bending block (32). The back of the two limiting plates (37) slides through the front of the fixed plate (31) and extends to the back of the fixed plate (31).