Jet cooling device for aluminum alloy machining

Abstract

The utility model discloses a jet cooling device for aluminum alloy processing, which comprises a base, a support frame is fixedly mounted at the top end of the base, a T-shaped track is arranged on the surface of the bottom end of the support frame, a T-shaped sliding plate is mounted in the T-shaped track in a sliding manner, a C-shaped ring is fixedly mounted at the bottom end of the T-shaped sliding plate, and the C-shaped ring is fixedly mounted on the top end of the T-shaped sliding plate. A plurality of spraying heads are movably installed on the surface of the inner wall of the C-shaped ring, and a clamping table is fixedly installed on the surface of one side of the supporting frame. The swinging plate is driven by the servo motor to rotate, so that the surface of the filter screen is scraped by the swinging plate, chips on the surface of the swinging plate are scraped into the chip collecting groove by the swinging plate and enter the chip box through the chip collecting groove, the chips are collected by the chip box, and the chip collecting efficiency is improved. Chippings are prevented from being accumulated on the surface of the filter screen to influence the filtering efficiency of the filter screen, and when the chippings need to be cleaned, the chippings in the chipping box can be poured out only by pulling out the chipping box from the outer surface of the base.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy processing cooling technology, specifically a jet cooling device for aluminum alloy processing. Background Technology

[0002] The chipping process is often required during the rolling of aluminum alloys. During the chipping process, the friction between metals generates a lot of heat, so rapid cooling often requires the use of a jet cooling device.

[0003] Existing jet cooling devices typically lack a cooling water filtration mechanism, leading to chip contamination during the cutting process. This contamination causes the jet nozzles to become clogged, and the accumulated chips can hinder the recycling of cooling water. Therefore, these devices do not meet current requirements. To address this, we propose a jet cooling device for aluminum alloy machining. Utility Model Content

[0004] The purpose of this utility model is to provide a jet cooling device for aluminum alloy processing, so as to solve the problems mentioned in the background art, which are that the jet cooling device usually does not have a mechanism for filtering cooling water during use, which leads to the mixing of chips into the water during the cutting process and polluting the water, resulting in the blockage of the jet nozzle, and the accumulation of chips can easily affect the recycling of cooling water.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a spray cooling device for aluminum alloy processing, comprising a base, a support frame fixedly installed at the top of the base, a T-shaped track provided on the bottom surface of the support frame, a T-shaped sliding plate slidably installed inside the T-shaped track, a C-shaped ring fixedly installed at the bottom end of the T-shaped sliding plate, a plurality of spray heads movably installed on the inner wall surface of the C-shaped ring, and a clamping platform fixedly installed on one side surface of the support frame, the surface of the clamping platform clamping aluminum alloy processing.

[0006] Preferably, the top surface of the base is provided with a water collection tank, the top of the water collection tank is movably engaged with a baffle, and a filter screen is movably installed inside the water collection tank.

[0007] Preferably, the inner wall of the water collection tank is provided with four debris collection tanks near the filter screen, and each debris collection tank has a movably installed debris box inside.

[0008] Preferably, two swing plates are movably mounted on the surface of the filter screen, and a servo motor is provided at the top of each baffle near the swing plate. The output end of each servo motor is connected to the top surface of the swing plate through a coupling.

[0009] Preferably, a water tank is fixedly installed at the top of the support frame, and a circulation pipe is fixedly installed on one side of the base. The two ends of the circulation pipe are respectively connected to the inside of the water collection tank and the inside of the water tank.

[0010] Preferably, a water inlet pipe is movably installed on the outer surface of the T-shaped sliding plate, the inside of the water inlet pipe is connected to the inside of the C-shaped ring, and the other end of the water inlet pipe is connected to the inside of the water tank through a water pump.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model, through the combination of circulation pipe and water collection tank, allows the device to collect cooling water through the water collection tank during use, and then circulate and reuse the cooling water through the circulation pipe. The cooling water is also filtered through the filter screen to prevent processing debris from entering the water tank along with the cooling water through the circulation pipe, thereby preventing debris from clogging the spray head.

[0013] 2. This utility model, through the cooperation of the swing plate and the chip collection trough, allows the device to be used by rotating the swing plate driven by a servo motor. The swing plate scrapes the surface of the filter screen, causing the debris on the surface of the swing plate to be scraped into the inside of the chip collection trough and then into the inside of the chip box. The chip box collects the debris, preventing the debris from accumulating on the surface of the filter screen and affecting the filtration efficiency. When it is necessary to clean the debris, simply pull the chip box out from the outer surface of the base to empty the debris inside.

[0014] 3. This utility model, through the cooperation of T-shaped track and T-shaped sliding plate, allows the position of C-shaped ring and spray head to be adjusted by sliding the T-shaped sliding plate inside the T-shaped track during use. This enables it to be used with aluminum alloy workpieces in different processing positions, and allows the cutting tool to move from the notch on the surface of the C-shaped ring to cut the aluminum alloy workpiece, avoiding the situation where the C-shaped ring blocks the cutting tool. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a cross-sectional side view of the entire utility model;

[0017] Figure 3 This is a cross-sectional side view of the C-ring position of this utility model;

[0018] Figure 4 This is a top cross-sectional view of the position of the swing plate of this utility model.

[0019] In the diagram: 1. Base; 2. Support frame; 3. Water tank; 4. Circulation pipe; 5. Debris box; 6. Water collection trough; 7. Baffle; 8. Swing plate; 9. Clamping platform; 10. C-ring; 11. Spray head; 12. Filter screen; 13. Servo motor; 14. Water inlet pipe; 15. T-shaped track; 16. T-shaped sliding plate; 17. Debris collection trough. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Please see Figures 1 to 4 An embodiment of this utility model provides a spray cooling device for aluminum alloy processing, including a base 1, a support frame 2 fixedly installed at the top of the base 1, a T-shaped track 15 provided on the bottom surface of the support frame 2, a T-shaped sliding plate 16 slidably installed inside the T-shaped track 15, a C-shaped ring 10 fixedly installed at the bottom end of the T-shaped sliding plate 16, a plurality of spray heads 11 movably installed on the inner wall surface of the C-shaped ring 10, and a clamping table 9 fixedly installed on one side surface of the support frame 2, the surface of the clamping table 9 clamping aluminum alloy processing.

[0022] By using the T-shaped track 15 and the T-shaped sliding plate 16, the position of the C-shaped ring 10 and the spray head 11 can be adjusted by sliding the T-shaped sliding plate 16 inside the T-shaped track 15 during use. This allows the device to be used with aluminum alloy workpieces in different processing positions, and the cutting tool can be moved from the notch on the surface of the C-shaped ring 10 to cut the aluminum alloy workpiece, avoiding the situation where the C-shaped ring 10 blocks the cutting tool.

[0023] The top surface of the base 1 is provided with a water collection tank 6, and a baffle 7 is movably attached to the top of the water collection tank 6. A filter screen 12 is movably installed inside the water collection tank 6.

[0024] By combining the circulation pipe 4 and the water collection tank 6, the device can collect cooling water through the water collection tank 6 during use, and then recycle the cooling water through the circulation pipe 4. The cooling water is also filtered through the filter screen 12 to prevent processing debris from entering the water tank 3 along with the cooling water through the circulation pipe 4, thereby preventing debris from clogging the spray head 11.

[0025] Four debris collection troughs 17 are provided on the inner wall of the water collection trough 6 near the filter screen 12, and a debris box 5 is movably installed inside each debris collection trough 17.

[0026] Two swing plates 8 are movably mounted on the surface of the filter screen 12. A servo motor 13 is provided at the top of the baffle 7 near the swing plate 8. The output end of the servo motor 13 is connected to the top surface of the swing plate 8 through a coupling.

[0027] By cooperating with the swing plate 8 and the chip collection trough 17, the device can be driven by the servo motor 13 to rotate during use. This causes the swing plate 8 to scrape the surface of the filter screen 12, scraping the debris on the surface of the swing plate 8 into the chip collection trough 17. The debris then enters the chip box 5 through the chip collection trough 17, where it is collected. This prevents the debris from accumulating on the surface of the filter screen 12 and affecting its filtration efficiency. When it is necessary to clean the debris, simply pull the chip box 5 out from the outer surface of the base 1 to empty the debris inside.

[0028] A water tank 3 is fixedly installed at the top of the support frame 2, and a circulation pipe 4 is fixedly installed on one side of the base 1. The two ends of the circulation pipe 4 are connected to the inside of the water collection tank 6 and the inside of the water tank 3, respectively.

[0029] A water inlet pipe 14 is movably installed on the outer surface of the T-shaped sliding plate 16. The inside of the water inlet pipe 14 is connected to the inside of the C-shaped ring 10. The other end of the water inlet pipe 14 is connected to the inside of the water tank 3 through a water pump.

[0030] During use, the cooling water in this aluminum alloy processing spray cooling device can be collected through the water collection tank 6, and then recycled through the circulation pipe 4. The cooling water is also filtered through the filter screen 12 to prevent processing debris from entering the water tank 3 along with the cooling water through the circulation pipe 4, thus preventing debris from clogging the spray nozzles 11.

[0031] The oscillating plate 8 can be driven to rotate by the servo motor 13, thereby scraping the surface of the filter screen 12. This scrapes debris from the surface of the oscillating plate 8 into the debris collection groove 17, where it enters the debris box 5. The debris box 5 collects the debris, preventing it from accumulating on the filter screen 12 and affecting its filtration efficiency. When cleaning is needed, simply pull the debris box 5 out of the base 1 to empty the debris.

[0032] The positions of the C-ring 10 and the spray head 11 can be adjusted by sliding the T-shaped sliding plate 16 inside the T-shaped track 15, so that it can be used with aluminum alloy workpieces in different processing positions. It can also move the cutting tool from the notch position on the surface of the C-ring 10 to cut the aluminum alloy workpiece, avoiding the situation where the C-ring 10 blocks the cutting tool.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A jet cooling device for aluminum alloy processing, comprising a base (1), characterized in that: A support frame (2) is fixedly installed at the top of the base (1). A T-shaped track (15) is provided on the bottom surface of the support frame (2). A T-shaped sliding plate (16) is slidably installed inside the T-shaped track (15). A C-shaped ring (10) is fixedly installed at the bottom of the T-shaped sliding plate (16). Multiple spray heads (11) are movably installed on the inner wall surface of the C-shaped ring (10). A clamping table (9) is fixedly installed on one side surface of the support frame (2). The surface of the clamping table (9) is clamped with aluminum alloy processing. The top surface of the base (1) is provided with a water collection tank (6), the top of the water collection tank (6) is movably connected with a baffle (7), and a filter screen (12) is movably installed inside the water collection tank (6). Two swing plates (8) are movably mounted on the surface of the filter screen (12). A servo motor (13) is provided at the top of the baffle (7) near the swing plate (8). The output end of the servo motor (13) is connected to the top surface of the swing plate (8) through a coupling.

2. The jet cooling device for aluminum alloy processing according to claim 1, characterized in that: The inner wall of the water collection tank (6) is provided with four chip collection tanks (17) near the filter screen (12), and each chip collection tank (17) has a chip box (5) installed inside.

3. The jet cooling device for aluminum alloy processing according to claim 1, characterized in that: A water tank (3) is fixedly installed at the top of the support frame (2), and a circulation pipe (4) is fixedly installed on one side of the base (1). The two ends of the circulation pipe (4) are respectively connected to the inside of the water collection tank (6) and the inside of the water tank (3).

4. The jet cooling device for aluminum alloy processing according to claim 1, characterized in that: A water inlet pipe (14) is movably installed on the outer surface of the T-shaped sliding plate (16). The interior of the water inlet pipe (14) is connected to the interior of the C-shaped ring (10). The other end of the water inlet pipe (14) is connected to the interior of the water tank (3) via a water pump.

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