Wet-type polishing dust removal device

By combining the water pump and exhaust fan system of the wet polishing dust removal device with multiple dust suction cylinders and water curtain filters, the problem of poor dust removal effect of a single air suction port is solved, achieving efficient dust collection and removal effect and improving the practicality of the device.

CN223492973UActive Publication Date: 2025-10-31JIANGSU DEYOU MAGNESIUM LIGHT ALLOY TECH CO LTD
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Patent Information

Application Number
CN202423010622.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-31
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing polishing dust removal devices are inadequate in terms of dust removal efficiency, especially those with a single air intake, which have limited effectiveness and reduce their practicality.

Method used

A wet polishing dust removal device is adopted, which uses a water pump and a fan in conjunction with multiple dust suction cylinders, connecting pipes and collection boxes. The dust removal effect is enhanced by the use of water curtain and filter screen system. Metal dust is drawn into the collection box through the dust suction cylinder and then filtered and collected by the water curtain.

Benefits of technology

It significantly enhances the dust removal effect during the polishing process, improves the practicality of the device, and reduces the harm of dust to workers and equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a wet-type polishing dust removal device, which belongs to the technical field of polishing dust removal devices and comprises a water tank frame, and a fixing cover is fixedly welded on the upper surface of the water tank frame. According to the wet type polishing dust removal device, metal dust generated during polishing is discharged through the air outlet end of the exhaust fan after air in the collecting box is filtered through a second filter screen by starting a water pump and the exhaust fan, and the collected metal dust stays in the collecting box; a water pump pumps water on the bottom wall of the inner cavity of the water tank frame into an output pipe through an input pipe to form a water curtain, other dust falls to the upper surface of a first filter screen through the formed water curtain, water falls to the bottom wall of the inner cavity of the water tank frame through the first filter screen, and the dust stays on the upper surface of the first filter screen; through continuous work of the water pump, a water curtain can be continuously formed, and the dust removal effect can be enhanced through cooperation of the water curtain and at least two dust suction cylinders.
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Description

Technical Field

[0001] This utility model relates to the technical field of polishing dust removal devices, specifically a wet polishing dust removal device. Background Technology

[0002] Polishing metal parts on a workbench generates a lot of metal dust, which can be harmful to workers if inhaled. Metal dust can also accumulate and cause electrical conductivity when it falls onto the circuitry, thus damaging the equipment. Dust removal devices are usually provided.

[0003] For example, Chinese patent CN220294340U discloses a polishing dust removal device, belonging to the field of polishing dust removal. It includes an air intake, and a first-stage extraction pipe is fixedly connected to the air outlet of the air intake. The utility model sets up a motor, a threaded rod, a cleaning brush, and a limiting block inside the dust collection box. The motor drives the threaded rod fixedly connected to the output shaft to rotate, which drives the cleaning brush connected to the threaded rod to move up and down. This can better clean the filter screen and prevent excessive dust accumulation on the filter screen surface after long-term filtration, thus reducing the filtration effect. Moreover, it eliminates the need for manual disassembly and cleaning, reducing labor costs and solving the problem of frequent manual disassembly and cleaning of the filter screen, which increases labor costs. The limiting block fixedly connected to the bottom of the threaded rod can better limit the cleaning brush when it moves, preventing it from falling off, thereby improving the practicality of the polishing dust removal device.

[0004] Although the aforementioned patent improves the practicality of a polishing dust removal device, the dust removal process using a single air intake when polishing metal parts is limited, resulting in a generally poor dust removal effect and reduced practicality. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a wet polishing dust removal device, which has advantages such as enhanced dust removal effect. It solves the problem that when using a single air intake to remove metal dust generated during the polishing of metal parts, the dust removal effect is generally poor, reducing practicality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wet polishing dust removal device, comprising a water tank frame, a fixing cover welded and fixed to the upper surface of the water tank frame, a box body welded and fixed to the upper surface of the fixing cover, workbenches provided on the left and right side walls of the inner cavity of the water tank frame, at least two flow holes through the upper surface of the workbenches, a dust removal mechanism provided on the upper surface of the box body, fixing blocks provided on the left and right side walls of the inner cavity of the water tank frame, and a first filter screen fixed to the upper surface of the left and right fixing blocks by bolts, the first filter screen being fitted with the gap between the gap and the water tank frame;

[0007] The dust removal mechanism includes a collection box, a second filter screen, an exhaust fan, at least two dust collection cylinders, at least two connecting pipes, connecting pipes, and connecting components. The collection box is located on the upper surface of the box body, the second filter screen is located inside the collection box and fits with the gap of the collection box, the exhaust fan is located on the upper surface of the collection box, and the air inlet of the exhaust fan is connected to the upper surface of the collection box through a pipe. At least two dust collection cylinders are located on the top wall of the inner cavity of the fixed cover, and at least two connecting pipes are located on the bottom wall of the inner cavity of the box body.

[0008] The connecting assembly includes a water pump, an input pipe, an output pipe, a water outlet pipe, and at least two water outlet heads. The water pump is located on the bottom wall of the inner cavity of the tank. The input pipe is fixed to the water inlet end of the water pump. The end of the input pipe away from the water pump passes through the tank frame and extends into the interior. The output pipe is fixed to the water outlet end of the water pump. The water outlet pipe is located on the back wall of the inner cavity of the fixed cover. At least two water outlet heads are connected to the lower surface of the water outlet pipe. The end of the output pipe away from the water pump passes through the tank and the fixed cover and is connected to the upper surface of the water outlet pipe.

[0009] By adopting this technical solution, the dust removal effect can be enhanced.

[0010] Furthermore, the bottom ends of at least two of the connecting pipes penetrate the box body and the fixed cover and are connected to the top ends of at least two dust collection cylinders. The connecting pipe is connected to the lower right side of the collection box. The end of the connecting pipe away from the collection box penetrates the box body and extends into the interior. The bottom surface of at least two of the connecting pipes is connected to the connecting pipe.

[0011] By adopting this technical solution, metal dust generated during grinding can be extracted and collected using no fewer than two dust collection cylinders.

[0012] Furthermore, an inspection port is provided on the back of the box, and an inspection plate is fixed to the back of the box by bolts, with the inspection plate located outside the inspection port.

[0013] By adopting this technical solution, the water pump inside the tank can be inspected and maintained through the inspection port.

[0014] Furthermore, the back of the collection box is provided with an ash collection port, and a sealing door is rotatably connected to the back of the collection box via a hinge. The sealing door is located outside the ash collection port.

[0015] By adopting this technical solution, the metal dust collected inside the collection box can be cleaned by opening the sealed door.

[0016] Furthermore, at least two of the flow holes are evenly distributed on the upper surface of the worktable.

[0017] By adopting this technical solution, water can be circulated through no fewer than two flow holes, thus preventing water accumulation on the upper surface of the workbench.

[0018] Furthermore, the first filter screen is located on the lower side of the workbench.

[0019] By adopting this technical solution, metallic dust in the water is intercepted through the first filter screen.

[0020] Furthermore, support feet are provided at the four corners of the lower surface of the water tank frame.

[0021] This technical solution can be used to support the water tank frame.

[0022] Furthermore, at least two of the dust-collecting cylinders are evenly distributed on the top wall of the inner cavity of the fixed cover.

[0023] By adopting this technical solution, the metal dust generated during polishing can be extracted evenly.

[0024] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0025] This wet polishing dust removal device collects metal dust generated during polishing by turning on a water pump and an exhaust fan. The exhaust fan draws the dust through at least two suction cylinders and then through at least two connecting pipes into a collection box. The air inside the collection box is filtered by a second filter and then discharged through the exhaust fan. The collected metal dust remains inside the collection box. The water pump draws water from the bottom wall of the water tank frame through an inlet pipe to an outlet pipe, and then flows out through at least two water outlets, forming a water curtain. Other dust falls onto the upper surface of the lower first filter through the water curtain, while water falls onto the bottom wall of the water tank frame. The dust remains on the upper surface of the first filter. The continuous operation of the water pump continuously forms a water curtain. The combination of the water curtain and the at least two suction cylinders enhances the dust removal effect. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the connection structure between the workbench and the water tank frame of this utility model;

[0028] Figure 3 This is a schematic diagram of the dust removal mechanism of this utility model.

[0029] In the diagram: 1. Water tank frame; 2. Fixing cover; 3. Box body; 4. Workbench; 5. Flow hole; 6. Dust removal mechanism; 61. Collection box; 62. Second filter screen; 63. Exhaust fan; 64. Dust suction cylinder; 65. Connecting pipe; 66. Connecting pipe; 671. Water pump; 672. Input pipe; 673. Output pipe; 674. Water outlet pipe; 675. Water outlet head; 7. Fixing block; 8. First filter screen; 9. Support leg. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figures 1 to 2 This embodiment of a wet polishing dust removal device includes a water tank frame 1, a fixing cover 2 welded and fixed to the upper surface of the water tank frame 1, a box body 3 welded and fixed to the upper surface of the fixing cover 2, a workbench 4 provided on the left and right side walls of the inner cavity of the water tank frame 1, and a flow hole 5 with no less than two through holes on the upper surface of the workbench 4. A dust removal mechanism 6 is provided on the upper surface of the box body 3, which enhances the dust removal effect. Fixing blocks 7 are provided on both the left and right side walls of the inner cavity of the water tank frame 1, and a first filter screen 8 is fixed to the upper surface of the left and right fixing blocks 7 by bolts. The first filter screen 8 is fitted with the gap between it and the water tank frame 1.

[0032] In this embodiment, an inspection port is provided on the back of the box 3. An inspection plate is fixed to the back of the box 3 by bolts. The inspection plate is located outside the inspection port. At least two flow holes 5 are evenly distributed on the upper surface of the workbench 4. Support feet 9 are provided at the four corners of the lower surface of the water tank frame 1. The equipment inside the box 3 can be inspected through the inspection port.

[0033] Please see Figure 3To enhance the dust removal effect, in this embodiment, the dust removal mechanism 6 includes a collection box 61, a second filter screen 62, an exhaust fan 63, at least two dust suction cylinders 64, at least two connecting pipes 65, a connecting pipe 66, and a connecting assembly. The collection box 61 is disposed on the upper surface of the box body 3. The second filter screen 62 is disposed inside the collection box 61 and is fitted with the gap of the collection box 61. The exhaust fan 63 is disposed on the upper surface of the collection box 61, and the air inlet of the exhaust fan 63 is connected to the upper surface of the collection box 61 through a pipe. At least two dust suction cylinders 64 are disposed on the top wall of the inner cavity of the fixed cover 2, and at least two connecting pipes 65 are disposed on the bottom wall of the inner cavity of the box body 3.

[0034] In this embodiment, the connecting components include a water pump 671, an input pipe 672, an output pipe 673, a water outlet pipe 674, and at least two water outlets 675. The water pump 671 is located on the bottom wall of the inner cavity of the tank 3. The input pipe 672 is fixed to the water inlet end of the water pump 671. The end of the input pipe 672 away from the water pump 671 passes through the water tank frame 1 and extends into the interior. The output pipe 673 is fixed to the water outlet end of the water pump 671. The water outlet pipe 674 is located on the back wall of the inner cavity of the fixed cover 2. At least two water outlets 675 are connected to the lower surface of the water outlet pipe 674. At least two water outlets 675 discharge water to form a water curtain. The water curtain falls onto the bottom wall of the inner cavity of the water tank frame 1 through the gap between the back of the workbench 4 and the opposite side of the back wall of the inner cavity of the water tank frame 1. When dust removal is performed, a certain amount of water can be added to the inside of the water tank frame 1.

[0035] In this embodiment, metal parts can be polished on the upper surface of the workbench 4 using an external handheld polishing device. The metal dust generated during polishing is drawn out by turning on the water pump 671 and the exhaust fan 63. The exhaust fan 63 draws out the generated metal dust through at least two dust suction cylinders 64 and at least two connecting pipes 65 into the connecting pipe 66, and then into the collection box 61. The air inside the collection box 61 is filtered by the second filter screen 62 and then discharged through the exhaust end of the exhaust fan 63. The collected metal dust remains inside the collection box 61.

[0036] In this embodiment, the end of the output pipe 673 away from the water pump 671 passes through the housing 3 and the fixed cover 2 and is connected to the upper surface of the water outlet pipe 674. The bottom ends of at least two connecting pipes 65 pass through the housing 3 and the fixed cover 2 and are connected to the top ends of at least two dust collection cylinders 64. The connecting pipe 66 is connected to the lower right side of the collection box 61. The end of the connecting pipe 66 away from the collection box 61 passes through the housing 3 and extends into the interior. At least two connecting pipes 65 are connected to the lower surface of the connecting pipe 66. A dust collection port is provided on the back of the collection box 61. A sealing door is rotatably connected to the back of the collection box 61 by a hinge. The sealing door is fixed to the front of the collection box 61 by a fixed lock. The sealing door is located outside the dust collection port. At least two dust collection cylinders 64 are evenly distributed on the top wall of the inner cavity of the fixed cover 2. Water flowing back to the bottom wall of the inner cavity of the water tank frame 1 can continuously form a water curtain, enhancing the dust removal efficiency.

[0037] It should be noted that the water pump 671 pumps water from the bottom wall of the inner cavity of the water tank frame 1 through the input pipe 672 to the inside of the output pipe 673, and then flows into the inside of the outlet pipe 674. It then flows out through no less than two water outlets 675 to form a water curtain. Other dust falls onto the upper surface of the first filter screen 8 through the water curtain. Water falls onto the bottom wall of the inner cavity of the water tank frame 1 through the first filter screen 8, and dust stays on the upper surface of the first filter screen 8. With the continuous operation of the water pump 671, a water curtain can be continuously formed. The dust removal effect can be enhanced by the combination of the water curtain and no less than two dust suction cylinders 64.

[0038] The working principle of the above embodiments is as follows:

[0039] Metal parts can be polished on the upper surface of workbench 4 using an external handheld polishing device. The metal dust generated during polishing is drawn into a collection box 61 by turning on water pump 671 and exhaust fan 63. The exhaust fan 63 draws the dust through at least two dust collection cylinders 64 and through at least two connecting pipes 65 into a connecting pipe 66, and then into the collection box 61. The air inside the collection box 61 is filtered through a second filter 62 and then discharged through the exhaust fan 63. The collected metal dust remains inside the collection box 61. Water pump 671... Water is pumped from the bottom wall of the inner cavity of the water tank frame 1 through the input pipe 672 to the inside of the output pipe 673, then flows into the inside of the water outlet pipe 674, and then flows out through no less than two water outlets 675 to form a water curtain. Other dust falls onto the upper surface of the first filter screen 8 through the formed water curtain. Water falls onto the bottom wall of the inner cavity of the water tank frame 1 through the first filter screen 8, and dust stays on the upper surface of the first filter screen 8. With the continuous operation of the water pump 671, a water curtain can be continuously formed. The dust removal effect can be enhanced by the cooperation of the water curtain and no less than two dust suction cylinders 64.

Claims

1. A wet polishing dust removal device, comprising a water tank frame (1), characterized in that: A fixing cover (2) is welded and fixed to the upper surface of the water tank frame (1), and a box body (3) is welded and fixed to the upper surface of the fixing cover (2). A workbench (4) is provided on the left and right side walls of the inner cavity of the water tank frame (1). At least two flow holes (5) are opened through the upper surface of the workbench (4). A dust removal mechanism (6) is provided on the upper surface of the box body (3). Fixing blocks (7) are provided on both the left and right side walls of the inner cavity of the water tank frame (1). A first filter screen (8) is fixed to the upper surface of the left and right fixing blocks (7) by bolts. The first filter screen (8) is matched with the gap of the water tank frame (1). The dust removal mechanism (6) includes a collection box (61), a second filter screen (62), an exhaust fan (63), at least two dust suction cylinders (64), at least two connecting pipes (65), a connecting pipe (66), and a connecting assembly. The collection box (61) is located on the upper surface of the box body (3). The second filter screen (62) is located inside the collection box (61) and is fitted with the gap of the collection box (61). The exhaust fan (63) is located on the upper surface of the collection box (61). The air inlet of the exhaust fan (63) is connected to the upper surface of the collection box (61) through a pipe. At least two dust suction cylinders (64) are located on the top wall of the inner cavity of the fixed cover (2). At least two connecting pipes (65) are located on the bottom wall of the inner cavity of the box body (3). The connecting assembly includes a water pump (671), an input pipe (672), an output pipe (673), a water outlet pipe (674), and at least two water outlet heads (675). The water pump (671) is located on the bottom wall of the inner cavity of the tank (3). The input pipe (672) is fixed to the water inlet end of the water pump (671). The end of the input pipe (672) away from the water pump (671) passes through the water tank frame (1) and extends into the interior. The output pipe (673) is fixed to the water outlet end of the water pump (671). The water outlet pipe (674) is located on the back wall of the inner cavity of the fixed cover (2). At least two water outlet heads (675) are connected to the lower surface of the water outlet pipe (674). The end of the output pipe (673) away from the water pump (671) passes through the tank (3) and the fixed cover (2) and is connected to the upper surface of the water outlet pipe (674).

2. The wet polishing dust removal device according to claim 1, characterized in that: The bottom ends of at least two of the connecting pipes (65) penetrate the box body (3) and the fixed cover (2) and are connected to the top ends of at least two dust collection cylinders (64). The connecting pipe (66) is connected to the lower side of the right side of the collection box (61). The end of the connecting pipe (66) away from the collection box (61) penetrates the box body (3) and extends into the interior. The bottom surfaces of at least two of the connecting pipes (65) are connected to the lower surface of the connecting pipe (66).

3. The wet polishing dust removal device according to claim 1, characterized in that: The back of the box (3) is provided with an inspection port, and an inspection plate is fixed to the back of the box (3) by bolts. The inspection plate is located outside the inspection port.

4. The wet polishing dust removal device according to claim 1, characterized in that: The back of the collection box (61) is provided with a dust collection port, and a sealing door is rotatably connected to the back of the collection box (61) via a hinge. The sealing door is located outside the dust collection port.

5. The wet polishing dust removal device according to claim 1, characterized in that: No fewer than two of the flow holes (5) are evenly distributed on the upper surface of the worktable (4).

6. The wet polishing dust removal device according to claim 1, characterized in that: The first filter screen (8) is located on the lower side of the workbench (4).

7. The wet polishing dust removal device according to claim 1, characterized in that: Support feet (9) are provided at the four corners of the lower surface of the water tank frame (1).

8. The wet polishing dust removal device according to claim 1, characterized in that: No fewer than two of the dust collection cylinders (64) are evenly distributed on the top wall of the inner cavity of the fixed cover (2).

Citation Information

Patent Citations

  • Polishing dust removal device

    CN220294340U