Automatic cutting and coating production line

Abstract

The utility model relates to the technical field of building material production, in particular to an automatic cutting and coating production line which comprises a bottom frame, a conveying assembly is connected to the bottom frame, and a coating assembly, a gridding cloth covering assembly and a cutting assembly are arranged above the conveying assembly, so that mortar can be evenly smeared on a machining plate through the coating assembly; a grid plate covers the machining plate through a grid cloth covering assembly, the machining plate is cut through a cutting assembly, the conveying assembly, the coating assembly, the grid cloth covering assembly and the cutting assembly are electrically connected with a control module assembly, and an adsorption assembly is arranged at the conveying assembly. By means of the automatic machining device, an original machining plate is automatically changed into a finished product through the machining processes of coating, gridding cloth pasting, cutting and the like, and the problems that the manual efficiency is low, and the precision does not reach the standard are fundamentally and thoroughly solved; and the precision and the production efficiency of the product are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of building material production technology, and in particular to an automatic cutting and coating production line. Background Technology

[0002] The production of building material boards requires multiple steps, including mortar coating, mesh covering, and cutting. The traditional method involves manual mortar coating, mesh covering, and cutting, which suffers from slow efficiency and insufficient precision. Furthermore, manual mortar coating can result in uneven thickness, severe slurry flow, and an unsightly appearance. Therefore, a device is needed to solve these problems. Utility Model Content

[0003] To address the problems of slow efficiency and low precision associated with traditional manual processes of applying mortar, covering with mesh, and cutting, as well as uneven mortar thickness, severe slurry flow, and unsightly finishes, an automated cutting and coating production line has been invented.

[0004] The technical solution of this utility model is an automatic cutting and coating production line, including a base frame, wherein a transmission component is connected to the base frame, and a coating component, a mesh cloth covering component, and a cutting component are arranged above the transmission component. This allows the coating component to evenly apply mortar to the processing plate, the mesh cloth covering component to cover the processing plate with a mesh plate, and the cutting component to cut the processing plate. The transmission component, coating component, mesh cloth covering component, and cutting component are electrically connected to a control module assembly. An adsorption component is provided at the transmission component, allowing the processing plate to be adsorbed and fixed onto the transmission component. The transmission component consists of several sets of transmission mechanisms. The conveyor includes a drive motor, a driven roller, a driving roller, and a conveyor belt. The drive motor is connected to the base frame, and its output shaft is connected to the driving roller. The driving roller and the driven roller are rotatably connected to the base frame. The conveyor belt is fitted onto the driving roller and the driven roller. The drive motor is electrically connected to the control module assembly. The adsorption assembly includes a vacuum pump and several belt suction ports. Several adsorption holes are opened on the conveyor belt. One end of each belt suction port is connected to the vacuum pump, and the other end extends to the lower end face of the upper conveyor belt and corresponds to the adsorption hole. The vacuum pump is connected to the base frame and is electrically connected to the control module assembly.

[0005] Preferably, the coating assembly includes a support plate, a movable plate, a connecting plate, a scraper, an adjusting screw, a connecting screw, and a rotating wheel. The support plates are arranged in pairs and connected to the base frame. The support plates have movable holes and limit grooves. The movable plates are slidably connected in the limit grooves. The scraper is connected to the movable plates through the connecting plate. One end of the adjusting screw is rotatably connected to the top of the movable plate, and the other end extends through the support plate to the top of the support plate.

[0006] Preferably, the top of the support plate is connected to a first connecting shell, the adjusting screw passes through the first connecting shell, the first connecting shell is vertically connected to and communicates with a second connecting shell, both ends of the connecting screw pass through the second connecting shells on both sides of the support plate, and the adjusting screw meshes with the connecting screw, and the rotating wheel is connected to one end of the connecting screw.

[0007] Preferably, the mesh fabric covering assembly includes a support frame connected by a plurality of vertical bars, horizontal bars and longitudinal bars, a fixed plate is connected to the support frame, and a plurality of rotating rollers are rotatably connected to the fixed plate.

[0008] Preferably, the cutting assembly includes a second support frame, a first guide rail, a second guide rail, a third guide rail, a first slider, a second slider, a third slider, and an electric cutting blade. The first guide rails are arranged in pairs and connected to the base frame on both sides of the transmission assembly along the transmission direction of the transmission assembly. The first slider is slidably connected to the first guide rail. The two ends of the second guide rail are connected to the first sliders on both sides. The second slider is slidably connected to the second guide rail. The third guide rail is connected to the second slider. The third slider is slidably connected to the third guide rail. The electric cutting blade is connected to the third slider. The electric cutting blade is electrically connected to the control module assembly.

[0009] The technical solution of this utility model can achieve the following beneficial effects: (1) Through the transmission component, it is easy to move the processing plate on the production line, thereby realizing the operation on the processing plate and realizing the continuous processing and production of building material panels; (2) Through the adsorption component, the processing plate can be adsorbed and positioned on the conveyor belt by vacuum, preventing the building material panels from moving during the process of coating mortar, covering with mesh cloth and cutting, thereby affecting the quality of coating mortar, covering with mesh cloth and cutting; (3) Through the coating component, it is easy to uniformly coat mortar on the processing plate, and the coating thickness can be accurately controlled at 1mm-1.5mm through the control module assembly; (4) Through the mesh cloth covering component, it is easy to uniformly cover the mesh cloth on the processing plate, and can effectively prevent the mesh cloth from being reversed or tilted; (5) Through the cutting component, it is easy to cut the building panels as needed, so that the building panels become qualified finished products; (6) Through the control module assembly, it is easy to use the PLC system on the control module assembly to intelligently control the processing of building panels and realize the automated production of building panels; The technical solution of this application has a wide application prospect in the field of building material production technology. Attached Figure Description

[0010] Figure 1 This is a perspective view of the automatic cutting and coating production line of this utility model.

[0011] Figure 2 for Figure 1 Enlarged view of a portion of region A in the middle.

[0012] Figure 3 for Figure 1 Enlarged view of a portion of region B in the middle.

[0013] The components include: 1. Base frame; 2. Conveyor belt; 3. Coating assembly; 301. Support plate; 302. Moving hole; 303. Limiting groove; 304. Moving plate; 305. Connecting plate; 306. Scraper; 307. First connecting shell; 308. Adjusting screw; 309. Second connecting shell; 310. Connecting screw; 311. Rotary wheel; 4. Mesh cloth covering assembly; 401. Vertical rod; 402. Longitudinal rod; 403. Horizontal rod; 404. Rotating roller; 5. Cutting assembly; 501. First guide rail; 502. First slider; 503. Second guide rail; 504. Second slider; 505. Third guide rail; 506. Third slider; 507. Electric cutting blade. Detailed Implementation

[0014] The technical solutions of various embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0015] Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0016] This application discloses an automated cutting and coating production line. (Refer to...) Figure 1 , Figure 2 , Figure 3The production line includes a base frame 1 consisting of several vertically arranged connecting rods detachably fixed with bolts, which supports the entire production line. A transmission assembly is connected to the base frame 1, facilitating the movement of the processing plate and the subsequent processing to form finished building materials. The transmission assembly comprises several transmission mechanisms, including a drive motor, a driven roller, a drive roller, and a transmission belt 2. The drive motor is detachably fixed to the base frame 1 with bolts, thus connecting the drive motor to the base frame 1 and providing support for it. The output shaft of the drive motor is detachably fixed to the drive roller with bolts, allowing the drive motor to operate and drive the drive roller to rotate. The drive roller and driven roller are rotatably connected to the base frame 1 via bearings, ensuring they are connected without requiring them to rotate relative to the base frame 1. The transmission belt 2 is fitted over the drive roller and driven roller, causing the driven roller to rotate via the transmission belt 2, which in turn rotates the transmission belt 2. The drive motor is electrically connected to the control module assembly, facilitating control of the drive motor's operation via the control module assembly. The control module assembly is a common microcontroller control circuit board module on the market, equipped with a PLC system, which allows for control of the drive motor's speed according to the PLC system.

[0017] Reference Figure 1 , Figure 2A coating component 3 is provided above the transmission component, enabling the uniform application of mortar onto the processing plate. The coating component 3 includes a support plate 301, a movable plate 304, a connecting plate 305, a scraper 306, an adjusting screw 308, a connecting screw 310, and a rotating wheel 311. The support plates 301 are arranged in pairs and detachably fixed to the base frame 1 with bolts, thus connecting the support plates 301 and the base frame 1 together, thereby connecting the entire coating component 3 to the base frame 1. A movable hole 302 is provided on the support plate 301, and a limiting groove 303 is provided in the movable hole 302. The movable plate 304 is slidably connected in the limiting groove 303, allowing the movable plate 304 to move up and down along the limiting groove 303 within the movable block. The connecting plate 305 is detachably fixed to the movable plate 304 with bolts, allowing the connecting plate 305 to move together with the movable plate 304, enabling simultaneous movement. A scraper 306 is detachably connected to the connecting plate 305 by bolts, connecting the scraper 306 to the connecting plate 305 and then to the moving plate 304, allowing the scraper 306 to move with the moving plate 304. One end of the adjusting screw 308 is rotatably connected to the top of the moving plate 304, and the other end extends through the support plate 301 above the support plate 301, so that the up-and-down movement of the adjusting screw 308 drives the moving plate 304 to move up and down within the limiting groove 303. The top of the support plate 301 is detachably connected to the first connecting shell 307 by bolts, connecting the first connecting shell 307 to the support plate 301. The adjusting screw 308 passes through the first connecting shell 307, limiting the adjusting screw 308 to move only in the vertical direction without affecting its rotation. The first connecting shell 307 is vertically connected to and communicates with the second connecting shell 309, so that the second connecting shell 309 is connected to the first connecting shell 307. Both ends of the connecting screw 310 pass through the second connecting shell 309 on the two side support plates 301, and the adjusting screw 308 meshes with the connecting screw 310, so that the connecting screw 310 is limited by the second connecting shell 309, and the meshing point of the adjusting screw 308 and the connecting screw 310 is isolated and protected by the first connecting shell 307 and the second connecting shell 309. A rotating wheel 311 is connected to one end of the connecting screw 310, so that the rotating wheel 311 is connected to the connecting screw 310. The rotation of the rotating wheel 311 drives the rotation of the connecting screw 310, thereby controlling the up-and-down movement of the adjusting screw 308. The adjusting screw 308 then drives the moving plate 304 and the scraper 306 to move up and down, thereby adjusting the distance between the scraper 306 and the transmission belt 2.The rotary wheel 311 can also be a rotary motor. The output shaft of the rotary motor is connected to one end of the connecting screw 310. The rotary motor is electrically connected to the control module assembly, so that the control module assembly controls the rotary motor to be powered on and rotate in both directions, thereby controlling the distance between the scraper 306 and the transmission belt 2, thus realizing automatic mortar application. The control module assembly can accurately control the application thickness to be between 1mm and 1.5mm.

[0018] Reference Figure 1 A mesh fabric covering assembly 4 is provided above the transmission assembly, allowing a mesh plate to be covered on the processing plate. The mesh fabric covering assembly 4 includes a support frame consisting of several vertical rods 401, horizontal rods 403, and longitudinal rods 402 detachably fixed together by bolts. This support frame supports and defines the entire mesh fabric covering assembly 4, positioning it directly above the transmission belt 2. A pair of fixing plates are detachably fixed to the support frame by bolts, connecting the two fixing plates to the support frame. Several rotating rollers 404 are rotatably connected to the fixing plates by bolts, allowing the rotating rollers 404 to be rotatably connected to the fixing plates. A mesh fabric roll is connected to the rotating rollers 404, and the mesh fabric wraps around multiple rotating rollers 404, facilitating the placement of the mesh fabric directly above the transmission belt 2. The multiple rotating rollers 404 effectively prevent problems such as mesh fabric tilting. The rotating roller 404, which holds the mesh fabric roll, is connected to the starting motor. The starting motor is electrically connected to the control module assembly, which controls the starting motor to work. This, in turn, controls the speed at which the rotating roller 404 and the mesh fabric roll release the mesh fabric, ensuring that the mesh fabric can be evenly and flatly covered on the processing plate on the conveyor belt 2. This also achieves the purpose of automatically placing the mesh fabric.

[0019] Reference Figure 1 , Figure 3A cutting component 5 is provided above the transmission component, which cuts the processing plate to form finished building material panels. The cutting component 5 includes a second support frame, a first guide rail 501, a second guide rail 503, a third guide rail 505, a first slider 502, a second slider 504, a third slider 506, and an electric cutting blade 507. The first guide rails 501 are arranged in pairs and are detachably fixed to the base frame 1 on both sides of the transmission component along the transmission direction of the transmission component by bolts, so that the first guide rails 501 are connected to the base frame 1. The first slider 502 is slidably connected to the first guide rail 501. Specifically, the first guide rail 501 has a first groove, and the first slider 502 has a first limiting protrusion extending from it. The first limiting protrusion is slidably connected in the first groove, so that the first slider 502 and the first guide rail 501 are slidably connected together through the first limiting protrusion and the first groove, preventing them from disengaging, and allowing the first slider 502 to slide along the first groove. The two ends of the second guide rail 503 are detachably fixed to the first sliders 502 on both sides by bolts, so that the second guide rail 503 and the first slider 502 are connected together, allowing the second guide rail 503 to move along the first guide rail 501 with the first slider 502. The second slider 504 is slidably connected to the second guide rail 503. Specifically, the second guide rail 503 has a second sliding groove, and the second slider 504 has a second limiting protrusion extending from it. The second limiting protrusion is slidably connected to the second sliding groove, so that the second slider 504 and the second guide rail 503 are slidably connected together by the second limiting protrusion and the second sliding groove, preventing them from disengaging, and allowing the second slider 504 to slide along the second sliding groove. The third guide rail 505 is detachably fixed to the second slider 504 by bolts, so that the third guide rail 505 and the second slider 504 are connected together, allowing the third guide rail 505 to move along the second guide rail 503 with the second slider 504. The third slider 506 is slidably connected to the third guide rail 505. Specifically, the third guide rail 505 has a third groove, and the third slider 506 has a third limiting protrusion extending from it. The third limiting protrusion is slidably connected within the third groove, thus enabling the third slider 506 to slide along the third groove and preventing it from disengaging. The electric cutting blade 507 is detachably fixed to the third slider 506 by bolts, allowing it to move along the third guide rail 505 with the slider 506. The electric cutting blade 507 is a common type of electric cutting machine on the market. It is electrically connected to the control module assembly, facilitating control of its operation via the assembly.Drive motors are connected to the first slider 502, the second slider 504, and the third slider 506. The output shaft of the drive motor is connected to a moving gear. Corresponding tooth grooves are opened on the first guide rail 501, the second guide rail 503, and the third guide rail 505. The moving gear meshes with the tooth grooves. The drive motors are electrically connected to the control module assembly, so that the control module assembly controls the operation of the drive motors, thereby controlling the movement of the first slider 502, the second slider 504, and the third slider 506, which in turn drives the electric cutting blade 507 to move, thus achieving automated cutting.

[0020] Reference Figure 1 An adsorption component is provided at the transmission component, and the adsorption component is located below the coating component 3, the mesh cloth covering component 4, and the cutting component 5. This allows the processing board to be adsorbed and fixed on the transmission belt 2 of the transmission component, preventing the building material board from moving during the process of applying mortar, covering with mesh cloth, and cutting. This facilitates the operation of the coating component 3, the mesh cloth covering component 4, and the cutting component 5 on the processing board, ensuring the quality of mortar application, mesh cloth covering, and cutting, and resulting in a high-quality finished building material board.

[0021] In use, the processing plate is placed on the conveyor belt 2. Under the action of the adsorption component, the processing plate is firmly fixed on the conveyor belt 2, preventing it from moving relative to the conveyor belt 3. The processing plate moves with the conveyor belt 2 and passes through the coating component 3, the mesh cloth covering component 4 and the cutting component 5 in sequence during the movement. This completes the process of evenly coating the mortar on the processing plate, evenly covering it with the mesh cloth, and automatically cutting the processing plate, thereby realizing the automated production line processing of building material panels.

[0022] Unless otherwise specified, the equipment components involved in the above embodiments are all conventional equipment components, and the structural settings, working methods or control methods involved are all conventional settings, working methods or control methods in the art unless otherwise specified.

[0023] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An automated cutting and coating production line, comprising a base frame (1), characterized in that, A transmission component is connected to the base frame (1). A coating component (3), a mesh cloth covering component (4), and a cutting component (5) are provided above the transmission component. The coating component (3) can evenly apply mortar to the processing plate, the mesh cloth covering component (4) covers the processing plate with a mesh plate, and the cutting component (5) cuts the processing plate. The transmission component, coating component (3), mesh cloth covering component (4), and cutting component (5) are electrically connected to a control module assembly. An adsorption component is provided at the transmission component so that the processing plate can be adsorbed and fixed on the transmission component. The transmission assembly has several sets of transmission mechanisms. The transmission mechanism includes a drive motor, a driven roller, a drive roller, and a transmission belt (2). The drive motor is connected to the base frame (1). The output shaft of the drive motor is connected to the drive roller. The drive roller and the driven roller are rotatably connected to the base frame (1). The transmission belt (2) is sleeved on the drive roller and the driven roller. The drive motor is electrically connected to the control module assembly. The adsorption assembly includes a vacuum pump and several belt suction ports. Several adsorption holes are provided on the conveyor belt (2). One end of the belt suction port is connected to the vacuum pump, and the other end extends to the lower end face of the upper conveyor belt (2) and corresponds to the adsorption holes. The vacuum pump is connected to the base frame (1) and is electrically connected to the control module assembly.

2. The automatic cutting and coating production line according to claim 1, characterized in that, The coating assembly (3) includes a support plate (301), a movable plate (304), a connecting plate (305), a scraper (306), an adjusting screw (308), a connecting screw (310), and a rotating wheel (311). The support plates (301) are arranged in pairs and connected to the base frame (1). The support plate (301) has a movable hole (302) and a limiting groove (303) is provided in the movable hole (302). The movable plate (304) is slidably connected in the limiting groove (303). The scraper (306) is connected to the movable plate (304) through the connecting plate (305). One end of the adjusting screw (308) is rotatably connected to the top of the movable plate (304), and the other end extends through the support plate (301) to the top of the support plate (301).

3. The automatic cutting and coating production line according to claim 2, characterized in that, The top of the support plate (301) is connected to a first connecting shell (307), the adjusting screw (308) passes through the first connecting shell (307), the first connecting shell (307) is vertically connected to and communicates with a second connecting shell (309), the two ends of the connecting screw (310) pass through the second connecting shell (309) on both sides of the support plate (301), and the adjusting screw (308) meshes with the connecting screw (310), and the rotating wheel (311) is connected to one end of the connecting screw (310).

4. The automatic cutting and coating production line according to claim 1, characterized in that, The mesh fabric covering assembly (4) includes a support frame connected by a number of vertical bars (401), horizontal bars (403) and longitudinal bars (402). A fixed plate is connected to the support frame, and a number of rotating rollers (404) are rotatably connected to the fixed plate.

5. The automatic cutting and coating production line according to claim 1, characterized in that, The cutting assembly (5) includes a second support frame, a first guide rail (501), a second guide rail (503), a third guide rail (505), a first slider (502), a second slider (504), a third slider (506), and an electric cutting blade (507). The first guide rails (501) are arranged in pairs and connected to the base frame (1) on both sides of the transmission assembly along the transmission direction of the transmission assembly. The first slider (502) is slidably connected to the first guide rail (501). The two ends of the second guide rail (503) are connected to the first sliders (502) on both sides. The second slider (504) is slidably connected to the second guide rail (503). The third guide rail (505) is connected to the second slider (504). The third slider (506) is slidably connected to the third guide rail (505). The electric cutting blade (507) is connected to the third slider (506). The electric cutting blade (507) is electrically connected to the control module assembly.

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