Plastic particle processing and dyeing mechanism
The plastic granule dyeing mechanism, controlled by a belt pulley drive system and an electric telescopic rod, solves the problem of uneven dyeing of plastic granules, achieving uniform dyeing and improving dyeing efficiency.
Patent Information
- Application Number
- CN202422143601.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Existing plastic pellet dyeing facilities are prone to accumulation, resulting in uneven dyeing on the surface of the plastic pellets.
The system uses a No. 1 motor to drive the No. 1 rotating rod and stirring rod to rotate, which in turn drives the No. 2 stirring rod to rotate via a belt pulley transmission system. Combined with an electric telescopic rod to control the lifting and lowering of the sluice box and a No. 2 motor to drive the fan blades to generate airflow, the system achieves uniform contact and drying of the dye and plastic granules.
It improves the uniformity of contact and adhesion between dye and plastic particles, thereby enhancing the dyeing effect and efficiency.
Smart Images

Figure CN223493630U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of plastic granule technology, and specifically relates to a plastic granule processing and dyeing mechanism. Background Technology
[0002] Plastic granules refer to granular plastics, which are generally classified into more than 200 types and further subdivided into thousands of types. Common plastic granules include general-purpose plastics, engineering plastics, and specialty plastics. General-purpose plastics include polypropylene, polyethylene, polyvinyl chloride, polystyrene, polyester, and polyurethane, while engineering plastics include nylon, polytetrafluoroethylene, polyoxymethylene, and polycarbonate. Dyeing facilities are required when processing plastic granules.
[0003] In existing dyeing facilities, plastic granules are placed in a stencil and the stencil is moved downwards by a lifting mechanism until the plastic granules are completely submerged in dye to achieve the dyeing purpose. However, the plastic granules in the stencil are prone to accumulating, which prevents the surface of the plastic granules from making uniform contact with the dye, resulting in uneven dyeing. Therefore, we provide a plastic granule processing and dyeing facility. Utility Model Content
[0004] The purpose of this invention is to provide a plastic granule processing and dyeing mechanism to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a plastic granule processing and dyeing mechanism, comprising a base plate, a second rotating rod, and a drain box. Support columns are fixedly connected to all four sides of the top of the base plate, and a dyeing tank is fixedly connected to the top of each support column. A first motor is fixedly installed on the right side of the top of the base plate. A first rotating rod is fixedly connected to the output end of the first motor. A first stirring rod and a main pulley are fixedly connected to the surface of the first rotating rod, located within the inner cavity and outside the dyeing tank, respectively. A second stirring rod and a secondary pulley are fixedly connected to the surface of the second rotating rod, located within the inner cavity and outside the dyeing tank, respectively. The surfaces of the main pulley and the secondary pulley are connected by a synchronous belt drive.
[0006] Using the above scheme, motor number one drives rotor number one to rotate, which in turn drives main pulley and stirring rod number one to rotate. Main pulley, in conjunction with synchronous belt, drives auxiliary pulley to rotate, which in turn drives rotor number two to rotate. Rotor number two, in turn, drives stirring rod number two to rotate. Stirring rod number two and stirring rod number one together stir the dye, increasing the dye flow rate and ensuring uniform contact between the dye and plastic particles, thus greatly improving the dyeing effect.
[0007] In a preferred embodiment of a plastic granule processing and dyeing mechanism, a No. 1 L-shaped frame is fixedly connected to the top of the left side of the dyeing tank. An electric telescopic rod is fixedly connected to the top of the No. 1 L-shaped frame. A No. 3 motor is fixedly installed at the bottom of the electric telescopic rod. A connecting frame is fixedly connected to the output end of the No. 3 motor. The connecting frame is fixedly connected to the sluice box by bolts.
[0008] Using the above solution, the electric telescopic rod drives the No. 3 motor to lift and lower the container, which in turn lifts and lowers the container with the help of the connecting frame, thus facilitating the removal and placement of the plastic granules inside the container.
[0009] In a preferred embodiment of a plastic granule processing and dyeing mechanism, a second L-shaped frame is fixedly connected to the top right side of the dyeing tank, a second motor is fixedly installed on the top inner side of the second L-shaped frame, and a fan blade is fixedly connected to the output end of the second motor.
[0010] Using the above scheme, the No. 2 motor drives the fan blades to rotate, and the airflow generated by the fan blades is used to dry the dyed plastic granules inside the stencil, thereby improving the adhesion between the dye and the plastic granules.
[0011] In a preferred embodiment of a plastic granule processing and dyeing mechanism, a power supply box is fixedly connected to the left side of the No. 1 L-shaped frame, and a storage battery is provided inside the power supply box.
[0012] By adopting the above solution, the electrical equipment is powered by a storage battery to maintain its normal operation.
[0013] In a preferred embodiment of a plastic granule processing and dyeing mechanism, two limiting plates are fixedly connected to both sides of the inner cavity of the dyeing tank and above the first rotating rod and the second stirring rod.
[0014] By adopting the above solution, the depth of the descent of the sluice box is limited by the setting of the limiting plate, preventing the bottom of the sluice box from directly contacting the first and second stirring rods, thereby preventing damage to the first and second stirring rods.
[0015] In a preferred embodiment of a plastic granule processing and dyeing mechanism, the bottom of the front surface of the dyeing tank is connected to an outlet pipe, and the surface of the outlet pipe is equipped with a control valve.
[0016] By adopting the above scheme and controlling the valve settings, the dye inside the dyeing tank can be quickly emptied with the help of the outlet pipe, which greatly improves the efficiency of material discharge.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This utility model uses a No. 1 motor to drive a No. 1 rotating rod, which in turn drives the main pulley and the No. 1 stirring rod to rotate. The main pulley, in conjunction with a synchronous belt, drives the auxiliary pulley to rotate, which in turn drives the No. 2 rotating rod to rotate. The No. 2 rotating rod, in turn, drives the No. 2 stirring rod to rotate. The No. 2 stirring rod and the No. 1 stirring rod stir the dye, increasing the dye flow rate and ensuring uniform contact between the dye and the plastic particles, thus greatly improving the dyeing effect.
[0019] 2. This utility model uses a second motor to drive the fan blades to rotate. The airflow generated by the fan blades is used to dry the dyed plastic granules inside the stencil, thereby improving the adhesion between the dye and the plastic granules. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a partial schematic diagram from a second perspective of the present invention;
[0022] Figure 3 This is a cross-sectional view of the dyeing tank of this utility model.
[0023] In the diagram: 1. Base plate; 2. Motor No. 1; 3. Rotating rod No. 1; 4. Main pulley; 5. Stirring rod No. 1; 6. Synchronous belt; 7. Auxiliary pulley; 8. Rotating rod No. 2; 9. Stirring rod No. 2; 10. Dyeing tank; 11. L-shaped frame No. 1; 12. Electric telescopic rod; 13. Connecting frame; 14. Drain box; 15. L-shaped frame No. 2; 16. Motor No. 2; 17. Fan blade; 18. Motor No. 3. Detailed Implementation
[0024] Please see Figure 1-3 A plastic granule processing and dyeing mechanism includes a base plate 1, a second rotating rod 8, and a drain box 14. Support columns are fixedly connected to all four sides of the top of the base plate 1, and a dyeing tank 10 is fixedly connected to the top of each support column. Figure 1As shown, an L-shaped frame 11 is fixedly connected to the top left side of the dyeing tank 10. An electric telescopic rod 12 is fixedly connected to the top of the L-shaped frame 11. A third motor 18 is fixedly installed at the bottom of the electric telescopic rod 12. A connecting frame 13 is fixedly connected to the output end of the third motor 18. The connecting frame 13 is fixedly connected to the drain box 14 by bolts. The electric telescopic rod 12 drives the third motor 18 to perform lifting and lowering operations. With the cooperation of the connecting frame 13, the third motor 18 drives the drain box 14 to perform lifting and lowering operations. To facilitate the removal and placement of plastic granules inside the drain box 14, a motor 2 is fixedly installed on the top right side of the base plate 1. A rotating rod 3 is fixedly connected to the output end of the motor 2. A stirring rod 5 and a main pulley 4 are fixedly connected to the surface of the rotating rod 3, located inside and outside the dyeing tank 10, respectively. A stirring rod 9 and a secondary pulley 7 are fixedly connected to the surface of the rotating rod 8, located inside and outside the dyeing tank 10, respectively. The surfaces of the main pulley 4 and the secondary pulley 7 are connected by a synchronous belt 6. (See...) Figure 1 As shown, a second L-shaped frame 15 is fixedly connected to the top right side of the dyeing tank 10. A second motor 16 is fixedly installed on the top inner side of the second L-shaped frame 15. A fan blade 17 is fixedly connected to the output end of the second motor 16. The second motor 16 drives the fan blade 17 to rotate. The airflow generated by the rotation of the fan blade 17 dries the dyed plastic particles inside the sieve box 14, thereby improving the adhesion between the dye and the plastic particles. The first motor 2 drives the first rotating rod 3 to rotate. The first rotating rod 3 drives the main pulley 4 and the first stirring rod 5 to rotate. The main pulley 4 drives the auxiliary pulley 7 to rotate with the synchronous belt 6. The auxiliary pulley 7 drives the second rotating rod 8 to rotate. The second rotating rod 8 drives the second stirring rod 9 to rotate. The second stirring rod 9 and the first stirring rod 5 stir the dye, increasing the dye flow rate and making the dye contact the plastic particles evenly, greatly improving the dyeing effect.
[0025] See Figure 1 As shown, a power supply box is fixedly connected to the left side of L-shaped frame 11, and the inner cavity of the power supply box is equipped with a storage battery. The storage battery supplies power to the electrical equipment, maintaining its normal operation. Figure 3 As shown, two limiting plates are fixedly connected to both sides of the inner cavity of the dyeing tank 10, above the first rotating rod 3 and the second stirring rod 9. These limiting plates restrict the descent depth of the drain box 14, preventing direct contact between the bottom of the drain box 14 and the first and second stirring rods 5 and 9, thus avoiding damage to these rods. Figure 2As shown, the bottom of the front surface of the dyeing tank 10 is connected to an outlet pipe, and the surface of the outlet pipe is equipped with a control valve. By setting the control valve, the dye inside the dyeing tank 10 can be quickly discharged with the help of the outlet pipe, which greatly improves the discharge efficiency.
[0026] In use, firstly, place the dyeing granules inside the drain box 14, and simultaneously pour the dye into the inner cavity of the dyeing tank 10. Next, the electric telescopic rod 12 drives the third motor 18 to raise and lower the drain box 14 with the assistance of the connecting frame 13, until the plastic granules inside the drain box 14 are completely submerged in the dye, at which point the movement stops. Simultaneously, the first motor 2 drives the first rotating rod 3 to rotate, which in turn drives the main pulley 4 and the first stirring rod 5 to rotate. The main pulley 4, with the assistance of the synchronous belt 6, drives the auxiliary pulley 7 to rotate, which in turn drives the second rotating rod... Rotating rod 8 drives stirring rod 9 to rotate. Stirring rod 9 and stirring rod 5 together stir the dye, increasing the dye flow rate and ensuring uniform contact between the dye and plastic particles, greatly improving the dyeing effect. After dyeing, the stencil box 14 is reset. Finally, motor 18 drives connecting frame 13 to rotate, which in turn drives stencil box 14 to rotate. During rotation, motor 16 drives fan blade 17 to rotate. The airflow generated by the fan blade 17 dries the dyed plastic particles inside stencil box 14, thereby improving the adhesion between the dye and the plastic particles.
Claims
1. A plastic granule processing and dyeing mechanism, characterized in that: The device includes a base plate (1), a second rotating rod (8), and a drain box (14). Support columns are fixedly connected to the top of the base plate (1) around its four sides, and a dyeing tank (10) is fixedly connected to the top of the support columns. A first motor (2) is fixedly installed on the right side of the top of the base plate (1). A first rotating rod (3) is fixedly connected to the output end of the first motor (2). A first stirring rod (5) and a main pulley (4) are fixedly connected to the surface of the first rotating rod (3) and to the inner cavity and outer side of the dyeing tank (10), respectively. A second stirring rod (9) and a secondary pulley (7) are fixedly connected to the surface of the second rotating rod (8) and to the inner cavity and outer side of the dyeing tank (10), respectively. The surfaces of the main pulley (4) and the secondary pulley (7) are connected by a synchronous belt (6).
2. The plastic granule processing and dyeing mechanism according to claim 1, characterized in that: A first L-shaped frame (11) is fixedly connected to the top of the left side of the dyeing tank (10). An electric telescopic rod (12) is fixedly connected to the top of the first L-shaped frame (11). A third motor (18) is fixedly installed at the bottom of the electric telescopic rod (12). A connecting frame (13) is fixedly connected to the output end of the third motor (18). The connecting frame (13) is fixedly connected to the drain box (14) by bolts.
3. The plastic granule processing and dyeing mechanism according to claim 1, characterized in that: The top right side of the dyeing tank (10) is fixedly connected to a second L-shaped frame (15), and the top inner side of the second L-shaped frame (15) is fixedly installed with a second motor (16), and the output end of the second motor (16) is fixedly connected to a fan blade (17).
4. The plastic granule processing and dyeing mechanism according to claim 2, characterized in that: A power supply box is fixedly connected to the left side of the No. 1 L-shaped frame (11), and the inner cavity of the power supply box is equipped with a storage battery.
5. A plastic granule processing and dyeing mechanism according to claim 1, characterized in that: Limiting plates are fixedly connected to both sides of the inner cavity of the dyeing tank (10) and above the first rotating rod (3) and the second stirring rod (9), and there are two limiting plates.
6. The plastic granule processing and dyeing mechanism according to claim 1, characterized in that: The bottom of the front surface of the dyeing tank (10) is connected to an outlet pipe, and the surface of the outlet pipe is equipped with a control valve.