Plastic particle scattering and impurity removing device

Abstract

The utility model relates to the technical field of particle impurity removal, and discloses a plastic particle scattering and impurity removing device which comprises a feeding port, a scattering cabin, a supporting structure, a scattering structure, a driving structure, an impurity removing structure, an impurity outlet and a discharging port. The scattering cabin is fixed to the upper end of the front portion of the supporting structure, and the scattering structure is installed in the scattering cabin. The driving structure is used for driving the scattering structure to rotate; the impurity removing structure is fixed to the upper end of the rear portion of the supporting structure. The impurity outlet is formed in the rear end of the impurity removal structure and used for flying out impurities; the discharge hole is formed in the bottom end of the rear part of the scattering cabin and is used for discharging. According to the plastic particle scattering device, plastic particles can be scattered and then subjected to impurity removal, different sizes caused by adhesion are avoided, the cleanliness of the plastic particles is improved, and the quality of plastic products is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of particle removal technology, and in particular to a device for breaking down and removing impurities from plastic particles. Background Technology

[0002] Plastic granules are used in the production of plastic products. During the crushing and grinding of raw materials to prepare plastic granules, impurities are introduced. These impurities originate partly from the raw materials themselves and partly from the processing environment. Therefore, it is necessary to remove impurities from the plastic granules to improve their cleanliness and ensure the quality of subsequent plastic products. Furthermore, plastic granules are prone to sticking together due to moisture or prolonged storage, making impurity removal difficult and resulting in inconsistent sizes. During injection molding, these granules melt at varying rates, affecting process control and the quality of the finished plastic products.

[0003] Currently, the main method for removing impurities from plastic granules is through screens or vibrating screens. However, these methods are noisy, prone to clogging, and require regular cleaning, making them quite cumbersome. For example, Chinese utility model patent application CN202321553248.1, entitled "A Plastic Granule Impurity Removal Device," discloses a device that uses vibration for screening, effectively removing impurities from plastic granules and reducing clogging of the vibrating screen to some extent. Another Chinese utility model patent application CN202321539296.5, entitled "A Plastic Granule Impurity Removal and Sorting Device," can sort plastic granules, adsorbing and removing metallic impurities and large sand and gravel. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a plastic particle dispersing and impurity removal device with a different structure from the existing one. It can disperse plastic particles and remove impurities, avoid adhesion that leads to uneven size, improve its cleanliness, and ensure the quality of plastic products.

[0005] This utility model is achieved using the following technical solution: a plastic granule dispersing and impurity removal device, comprising: a feed inlet; a dispersing chamber located below the feed inlet and connected to the feed inlet; a support structure, the dispersing chamber fixed to the upper front part of the support structure; a dispersing structure installed inside the dispersing chamber; a driving structure for driving the dispersing structure to rotate; an impurity removal structure fixed to the upper rear part of the support structure; an impurity outlet located at the rear end of the impurity removal structure for discharging impurities; and a discharge outlet located at the bottom rear part of the dispersing chamber for discharging material.

[0006] Furthermore, the disintegration chamber includes a partition, an outer shell, and a cover. The upper part of the outer shell is cylindrical, and the lower part is horizontal. The partition is vertically fixed in the center of the outer shell, dividing the interior of the outer shell into two compartments, left and right. The two ends of the outer shell are detachably fixed with covers.

[0007] Furthermore, the support structure includes an upper bracket, a lower bracket, wheels, and a handle. The upper bracket is fixed to the upper end of the lower bracket, two wheels are installed on both sides of the lower bracket, and a handle is installed at the rear of the upper bracket.

[0008] Furthermore, the support structure also includes a support plate and a lifting support frame. Two lifting support frames are symmetrically fixed on both sides of the lower support, and the support plate is fixed to the bottom end of the lifting support frame.

[0009] Furthermore, a bracket is also installed on one side of the lower support.

[0010] Furthermore, the impurity removal structure includes a dust removal chamber, a rotating disk, fan blades, and a cover. The bottom of the dispersing chamber and the bottom of the discharge port are connected to the dust removal chamber. The cover is installed on the upper sides of both sides of the dust removal chamber. Inside the dust removal chamber, two sets of rotating disks are symmetrically arranged below the discharge port. Each set of rotating disks has several fan blades evenly spaced on it.

[0011] Furthermore, the disintegration structure includes a rotating shaft, mounting plates, and disintegration pieces. The rotating shaft is mounted on a partition plate, and two mounting plates are installed on the rotating shaft at intervals. The two mounting plates are located in two separate compartments, and a number of disintegration pieces are symmetrically fixed to the outer ring of each mounting plate.

[0012] Furthermore, the drive structure includes a drive device, a first pulley, a first transmission belt, and a second pulley. The drive device is fixed inside the lower support, the first pulley is fixed to the drive end of the drive device, and the second pulley is fixed to the outer end of the rotating shaft. The first pulley and the second pulley are driven by the first transmission belt.

[0013] Furthermore, an adjusting wheel is installed on the outer side of the upper support, and the adjusting wheel is located between the first pulley and the second pulley, and is used to adjust the tension of the first transmission belt.

[0014] Furthermore, the drive structure also includes a second transmission belt, an adjusting wheel, a transmission component, a connecting shaft, and a third pulley. The two transmission components are symmetrically fixed on both sides of the rear of the lower support. The transmission components are located below the rotating disk. The driven end of the transmission component is fixedly connected to the fan blade. The driving ends of the two transmission components are driven to rotate through the connecting shaft. The third pulley is fixed on the connecting shaft. The third pulley is connected to the first pulley through the second transmission belt.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model discloses a plastic granule dispersing and impurity removal device. A drive unit rotates a first pulley, which in turn rotates a second pulley via a first transmission belt. This, in turn, rotates a rotating shaft and mounting plate, which in turn rotates a connecting shaft via a second transmission belt. The fan blades rotate via a transmission component. The entire device is driven by a single drive unit, resulting in a simple power structure. After the plastic granules are poured in through the inlet, they are divided into two parts by a partition. In each of the two chambers, a dispersing plate strikes the plastic granules, dispersing them into granules to prevent them from clumping together and affecting the melting speed during injection molding, thus facilitating control of subsequent processes.

[0017] 2. The plastic granule dispersing and impurity removal device of this utility model creates airflow in the feed inlet, dispersing chamber, dust removal chamber and impurity outlet during operation, so that low-density impurities in the plastic granules are discharged from the impurity outlet, thereby removing impurities from the plastic granules, improving their cleanliness and ensuring the quality of subsequent plastic products.

[0018] 3. This utility model provides a plastic granule dispersing and impurity removal device, which can be moved by dragging after being connected to a bracket, making it easy to move. During use, the height of the lifting support frame can be adjusted, and the device's stability is maintained by using two lifting support frames together with two wheels. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the plastic particle dispersing and impurity removal device of this utility model.

[0020] Figure 2 This is a rear view of the present invention;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 ;

[0022] Figure 4 This is a schematic diagram of the structure of this utility model after removing the cover, dust removal chamber, and rear wheels;

[0023] Figure 5 This is a schematic diagram of the bottom structure of this utility model.

[0024] In the diagram: Inlet-1; Dispersion chamber-2; Impurity outlet-5; Impurity removal structure-6; Partition-21; Outer shell-22; Cover-23; Upper support-31; Lower support-32; Wheel-33; Handle-34; Support plate-35; Lifting support frame-36; Bracket-37; Drive device-40; First pulley-41; First transmission belt-42; Second transmission belt-43; Rotating shaft-44; Mounting plate-45; Dispersion disc-46; Adjusting wheel-47; Second pulley-48; Transmission component-49; Connecting shaft-410; Third pulley-411; Dust removal chamber-61; Rotary disc-62; Fan blade-63; Cover-64; Outlet-65. Detailed Implementation

[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0026] The purpose of this invention is to address the shortcomings of existing technologies by providing a device for dispersing and removing impurities from plastic particles.

[0027] Example 1

[0028] This embodiment provides a device for dispersing and removing impurities from plastic granules, as described in the following example. Figure 1 , Figure 5 As shown, the system includes an inlet 1, a dispersing chamber 2, a support structure, a dispersing structure, a drive structure, a cleaning structure 6, a cleaning outlet 5, and a discharge outlet 65. The dispersing chamber 2 is located below the inlet 1, and its interior is connected to the bottom of the inlet 1. The dispersing chamber 2 is fixed to the upper front part of the support structure, and the dispersing structure is installed inside the dispersing chamber 2. The drive structure is used to drive the dispersing structure to rotate. The cleaning structure is fixed to the upper rear part of the support structure. The cleaning outlet 5 is located at the rear end of the cleaning structure and is used to eject impurities. The discharge outlet 65 is located at the bottom rear end of the dispersing chamber 2 and is used to discharge material. Plastic granules are slowly poured in from the inlet 1 and are dispersed into granules in the dispersing chamber 2 to prevent them from sticking together and affecting the melting speed during injection molding, thus facilitating process control. The dispersed plastic granules undergo impurity removal in the cleaning structure 6 to improve their cleanliness and ensure the quality of subsequent plastic products.

[0029] Reference Figure 2 , Figure 4As shown, the dispersing chamber 2 includes a partition 21, an outer shell 22, and a cover 23. The upper part of the outer shell 22 is cylindrical and the lower part is horizontal. The partition 21 is vertically fixed in the center of the outer shell 22, dividing the inner part of the outer shell 22 into two chambers, left and right. After the plastic particles are poured in from the feed port 1, they are divided into two parts by the partition 21 and dispersed in the two chambers respectively, thereby increasing the dispersing speed. The two ends of the outer shell 22 are detachably fixed with the cover 23.

[0030] Reference Figure 1 As shown, the support structure includes an upper bracket 31, a lower bracket 32, wheels 33, and a handle 34. The upper bracket 31 is fixed to the upper end of the lower bracket 32. Two wheels 33 are installed on both sides of the lower bracket 32 ​​for moving the device. A handle 34 is installed at the rear of the upper bracket 31 for assisting movement. The support structure also includes a support plate 35 and a lifting support frame 36. Two lifting support frames 36 are symmetrically fixed on both sides of the lower bracket 32. The support plate 35 is fixed to the bottom end of the lifting support frame 36. The height of the lifting support frame 36 is adjustable. In use, raising the lifting support frame 36, together with the two wheels 33, maintains the stability of the device. (Refer to...) Figure 3 As shown, a bracket 37 is also installed on one side of the lower support 32, which can be connected and used to move this utility model.

[0031] Reference Figure 3 , Figure 4 As shown, the impurity removal structure includes a dust removal chamber 61, a rotating disc 62, fan blades 63, and a cover 64. The bottom of the dispersing chamber 2 and the bottom of the discharge port 65 are connected to the dust removal chamber 61. The cover 64 is installed on the upper sides of both sides of the dust removal chamber 61 and is fixed by buckles. Opening the cover 64 allows for cleaning inside the dust removal chamber 61. Inside the dust removal chamber 61, two sets of rotating discs 62 are symmetrically arranged below the discharge port 65. Each set of rotating discs 62 has several fan blades 63 evenly spaced. When the rotating discs 62 rotate, they drive the fan blades 63 to rotate, creating airflow in the inlet 1, dispersing chamber 2, dust removal chamber 61, and impurity discharge port 5. This allows low-density impurities in the plastic particles to be discharged from the impurity discharge port 5, thus removing impurities from the plastic particles.

[0032] Reference Figure 4 As shown, the dispersing structure includes a rotating shaft 44, mounting plates 45, and dispersing plates 46. The rotating shaft 44 is mounted on the bulkhead 21, and two mounting plates 45 are installed on the rotating shaft 44 at intervals. The two mounting plates 45 are located in two compartments respectively. Several dispersing plates 46 are symmetrically fixed on the outer ring of each mounting plate 45. The rotating shaft 44 drives the mounting plates 45 to rotate, and the dispersing plates 46 strike the plastic particles, causing them to disperse into granules.

[0033] Reference Figures 1-4As shown, the drive structure includes a drive device 40, a first pulley 41, a first transmission belt 42, and a second pulley 48. The drive device 40 is fixed inside the lower support 32. The drive device 40 can be an electric motor or other drive equipment. In this embodiment, the drive device 40 uses an electric motor, and its speed can be adjusted within a certain range as needed, thereby adjusting the striking speed and the impurity removal wind speed. The first pulley 41 is fixed to the drive end of the drive device 40, and the second pulley 48 is fixed to the outer end of the rotating shaft 44. The first pulley 41 and the second pulley 48 are connected by the first transmission belt 42. An adjusting wheel 47 is installed on the outer side of the upper support 31. The adjusting wheel 47 is located between the first pulley 41 and the second pulley 48 and is used to adjust the tension of the first transmission belt 42.

[0034] Reference Figures 1-5 As shown, the drive structure also includes a second transmission belt 43, an adjusting wheel 47, a transmission component 49, a connecting shaft 410, and a third pulley 411. Two transmission components 49 are symmetrically fixed on both sides of the rear of the lower support 32. In this embodiment, the transmission components 49 use a worm gear transmission assembly from the prior art. The transmission components 49 are located below the rotating disk 62. The driven end of the transmission component 49 is fixedly connected to the fan blade 63. The driving ends of the two transmission components 49 are driven to rotate via the connecting shaft 410. The third pulley 411 is fixed on the connecting shaft 410, and the third pulley 411 is connected to the first pulley 41 via the second transmission belt 43. The drive device drives the first pulley 41 to rotate, which in turn drives the second pulley 48 to rotate via the first transmission belt 42, thereby driving the rotating shaft 44 to rotate. The second transmission belt 43 then drives the connecting shaft 410 to rotate, and the transmission component 49 drives the fan blade 63 to rotate.

[0035] This utility model discloses a plastic granule dispersing and impurity removal device. During operation, the drive unit rotates the first pulley 41, which in turn drives the second pulley 48 via the first transmission belt 42. This drives the rotating shaft 44 to rotate the mounting plate 45, which in turn drives the connecting shaft 410 via the second transmission belt 43. The fan blade 63 rotates via the transmission component 49. After the plastic granules are poured into the feed inlet 1, they are divided into two parts by the partition 21. In each of the two chambers, the dispersing blades 46 strike the plastic granules, dispersing them into granular form to prevent them from clumping together and affecting the melting speed during injection molding, thus facilitating control of subsequent processes. The rotation of the fan blade 63 creates airflow within the feed inlet 1, dispersing chamber 2, dust removal chamber 61, and impurity outlet 5, allowing low-density impurities in the plastic granules to be discharged from the impurity outlet 5. This process removes impurities from the plastic granules, improving their cleanliness and ensuring the quality of subsequent plastic products.

[0036] This invention can be moved by dragging after connecting the bracket 37, making it easy to move. In use, the height of the lifting support frame 36 can be adjusted, and the two lifting support frames 36 together with the two wheels 33 support and maintain the stability of this invention.

[0037] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for dispersing and removing impurities from plastic granules, characterized in that: include Inlet (1); Dispersion chamber (2), the dispersion chamber (2) is located below the feed inlet (1), and the interior of the dispersion chamber (2) is connected to the feed inlet (1); The supporting structure, wherein the disintegration chamber (2) is fixed at the upper front end of the supporting structure; The disintegration structure is installed inside the disintegration chamber (2); A driving structure, wherein the driving structure is used to drive the disintegration structure to rotate; Impurity removal structure (6), wherein the impurity removal structure (6) is fixed to the upper rear part of the support structure; Impurity outlet (5), wherein the impurity outlet (5) is located at the rear end of the impurity removal structure and is used to eject impurities; and The discharge port (65) is located at the rear bottom of the dispersing chamber (2) and is used for discharging materials.

2. The plastic granule dispersing and impurity removal device according to claim 1, characterized in that: The disintegration chamber (2) includes a partition (21), an outer shell (22) and a cover (23). The upper part of the outer shell (22) is cylindrical and the lower part is horizontal. The partition (21) is vertically fixed in the center of the outer shell (22), dividing the interior of the outer shell (22) into two chambers, left and right. The two ends of the outer shell (22) are detachably fixed with covers (23).

3. The plastic granule dispersing and impurity removal device according to claim 2, characterized in that: The support structure includes an upper bracket (31), a lower bracket (32), wheels (33) and a handle (34). The upper bracket (31) is fixed to the upper end of the lower bracket (32). Two wheels (33) are installed on both sides of the lower bracket (32). A handle (34) is installed at the rear of the upper bracket (31).

4. The plastic granule dispersing and impurity removal device according to claim 3, characterized in that: The support structure also includes a support plate (35) and a lifting support frame (36). Two lifting support frames (36) are symmetrically fixed on both sides of the lower support (32), and the support plate (35) is fixed to the bottom end of the lifting support frame (36).

5. The plastic granule dispersing and impurity removal device according to claim 3, characterized in that: A bracket (37) is also installed on one side of the lower support (32).

6. The plastic granule dispersing and impurity removal device according to any one of claims 3 to 4, characterized in that: The impurity removal structure (6) includes a dust removal chamber (61), a rotating disk (62), fan blades (63) and a cover (64). The bottom end of the dispersing chamber (2) and the bottom end of the discharge port (65) are provided with an internally connected dust removal chamber (61). The cover (64) is installed on the upper sides of both sides of the dust removal chamber (61). Inside the dust removal chamber (61), two sets of rotating disks (62) are symmetrically arranged below the discharge port (65). Each set of rotating disks (62) has several fan blades (63) evenly spaced on it.

7. The plastic granule dispersing and impurity removal device according to claim 6, characterized in that: The disintegration structure includes a rotating shaft (44), a mounting plate (45), and disintegration pieces (46). The rotating shaft (44) is mounted on the partition plate (21). Two mounting plates (45) are installed on the rotating shaft (44) at intervals. The two mounting plates (45) are located in two compartments respectively. Several disintegration pieces (46) are symmetrically fixed on the outer ring of each mounting plate (45).

8. The plastic granule dispersing and impurity removal device according to claim 7, characterized in that: The drive structure includes a drive device (40), a first pulley (41), a first transmission belt (42), and a second pulley (48). The drive device (40) is fixed inside the lower support (32). The first pulley (41) is fixed at the drive end of the drive device (40). The second pulley (48) is fixed at the outer end of the rotating shaft (44). The first pulley (41) and the second pulley (48) are driven by the first transmission belt (42).

9. The plastic granule dispersing and impurity removal device according to claim 8, characterized in that: An adjusting wheel (47) is installed on the outside of the upper bracket (31). The adjusting wheel (47) is located between the first pulley (41) and the second pulley (48) and is used to adjust the tension of the first transmission belt (42).

10. The plastic granule dispersing and impurity removal device according to claim 9, characterized in that: The drive structure also includes a second transmission belt (43), an adjusting wheel (47), a transmission component (49), a connecting shaft (410), and a third pulley (411). The two transmission components (49) are symmetrically fixed on both sides of the rear of the lower support (32). The transmission components (49) are located below the rotating disk (62). The driven end of the transmission component (49) is fixedly connected to the fan blade (63). The driving ends of the two transmission components (49) are driven to rotate through the connecting shaft (410). The third pulley (411) is fixed on the connecting shaft (410). The third pulley (411) is connected to the first pulley (41) through the second transmission belt (43).

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