Non-setting adhesive film cutting and laminating all-in-one machine
The self-adhesive film cutting and coating integrated machine, which combines coating and cutting mechanisms, solves the problem of time-consuming self-adhesive film transfer and achieves efficient and continuous production.
Patent Information
- Application Number
- CN202423092617.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In existing technologies, the transfer process of self-adhesive film is time-consuming, resulting in a decrease in overall production efficiency under the requirements of large-scale production or high production speed.
Design an integrated machine for cutting and laminating self-adhesive film, which integrates a laminating mechanism, a cutting mechanism, and a fixing mechanism, so as to realize the direct lamination and cutting of self-adhesive film on the processing table and avoid the transfer process.
It improves production efficiency, reduces time wasted during the transfer process, and ensures the continuity and efficiency of the lamination and cutting processes.
Smart Images
Figure CN223493882U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laminating machine technology, and in particular to an integrated machine for cutting and laminating self-adhesive film. Background Technology
[0002] Lamination is the process of bonding a plastic film coated with adhesive to a product under pressure. After lamination, the product surface has a thin, transparent plastic film, which not only improves gloss but also enhances its waterproof, stain-resistant, abrasion-resistant, fold-resistant, and chemical corrosion-resistant properties, thus extending its service life. The equipment used to perform this process is called a laminating machine. Self-adhesive films are self-adhesive products with a film as the face stock, typically consisting of three layers: a plastic film layer, an adhesive layer, and a release layer.
[0003] However, in the existing technology, after die-cutting, the material needs to be transferred manually or by some conveying device to the laminating equipment for the next process. This transfer process takes time, especially in large-scale production or when the production speed requirement is high. The connection time between these processes will accumulate, resulting in a decrease in overall production efficiency. Therefore, an integrated machine for cutting and laminating self-adhesive film is proposed. Utility Model Content
[0004] The purpose of this invention is to solve the problem that the transfer process in the prior art is time-consuming, especially in large-scale production or when high production speed is required. The time between these processes accumulates, leading to a decrease in overall production efficiency. Therefore, this invention proposes an integrated machine for cutting and laminating self-adhesive film.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated machine for cutting and laminating self-adhesive film, comprising a processing table, a support recess fixedly installed at the upper end of the processing table, a laminating mechanism provided in the middle of the support recess, a cutting mechanism provided inside the processing table, a fixing mechanism provided at the upper end of the support recess, and a limiting mechanism provided at the upper end of the processing table.
[0006] The coating mechanism includes a coating roller, a guide roller is rotatably mounted inside the support recess, and two protruding parts of the coating roller are rotatably mounted in the inner side walls of the support recess;
[0007] The cutting mechanism includes a concave seat, a servo motor fixedly mounted on one side of the concave seat, a lead screw rotatably mounted inside the concave seat, a threaded seat threaded to the outer wall of the lead screw, a fixed seat fixedly mounted at one end of the threaded seat, a cutting blade fixedly mounted inside the fixed seat, a shaped guide plate provided on the outer wall of the threaded seat, a guide hole penetrating through one side of the threaded seat, a protruding part of the shaped guide plate slidably mounted inside the guide hole, and the inner bottom end of the shaped guide plate fixed to the lower end of the threaded seat;
[0008] The fixing mechanism includes a top plate, on the upper end of which a cylinder is fixedly installed. A lower pressure seat is provided below the top plate. The lower ends of the processing table and the protrusion of the lower pressure seat are both provided with elliptical holes. The extended end of the cylinder passes through the upper end of the top plate and is fixed to the upper end of the lower pressure seat.
[0009] Preferably, the limiting mechanism includes two sets of fixed plates, and two sets of limiting plates are provided at the upper end of the processing table. A telescopic rod is installed through one side of each of the two sets of fixed plates, and the extended ends of the two sets of telescopic rods are respectively fixed to one side of the two sets of limiting plates.
[0010] Preferably, the two grooves of the support recess are fitted with mating seats, and the lower ends of the two sets of mating seats are in contact with the outer walls of the protrusions on both sides of the guide roller.
[0011] Preferably, the upper end of the concave seat is fixed to the inner top of the processing table, and the upper part of the cutting blade is disposed inside the elliptical hole.
[0012] Preferably, one end of the lead screw passes through one side of the concave seat and is fixed to the output end of the servo motor, and the lower end of the top plate is fixed to the upper end of the supporting concave seat.
[0013] Preferably, guide vertical plates are fixedly installed on both inner side walls of the support recess, and slide blocks are slidably installed on the outer walls of both sets of guide vertical plates. One end of each set of slide blocks is fixed to both sides of the lower pressure seat.
[0014] Preferably, two sets of guide cylinders are installed through one end of each of the two sets of fixed plates, and guide rods are slidably installed inside each of the four sets of guide cylinders. The lower ends of the two sets of fixed plates are fixed to the upper end of the processing table, and one side of each of the four sets of guide rods is fixed to one side of each of the two sets of limiting plates.
[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0016] 1. In this utility model, with the cooperation of the film coating mechanism, the cutting mechanism and the fixing mechanism, the film coating and cutting can be integrated, which facilitates the two processes of film coating and cutting of the product. At the same time, the self-adhesive film after film coating can be cut, thereby completing the film coating and cutting of the product without having to transfer the product to the next process for cutting, preventing the time wasted in the transfer process and improving the overall production efficiency.
[0017] 2. In this utility model, by setting a limiting mechanism, two sets of telescopic rods are activated simultaneously. The extended ends of the two sets of telescopic rods will push the two sets of limiting plates to move, so that the two sets of limiting plates can move on the upper end of the processing table. In this way, the distance between the two sets of limiting plates can be adjusted, thereby limiting products of different sizes and preventing defects from occurring when the products are laminated. Attached Figure Description
[0018] Figure 1 A three-dimensional structural diagram of an integrated self-adhesive film cutting and laminating machine is provided for this utility model;
[0019] Figure 2 A partial perspective view of an adhesive film cutting and laminating machine is provided for this utility model;
[0020] Figure 3 This utility model provides a structural schematic diagram of the cutting mechanism in an integrated self-adhesive film cutting and coating machine;
[0021] Figure 4 This utility model presents a schematic diagram of the processing table and limiting mechanism in an integrated machine for cutting and coating self-adhesive film.
[0022] Legend: 1. Processing table; 11. Support recess; 2. Coating mechanism; 21. Coating roller; 22. Guide roller; 23. Mating seat; 3. Cutting mechanism; 31. Concave seat; 32. Servo motor; 33. Lead screw; 34. Threaded seat; 35. Fixed seat; 36. Cutting blade; 37. Irregular guide plate; 38. Guide hole; 4. Fixing mechanism; 41. Top plate; 42. Cylinder; 43. Lower pressure seat; 44. Guide vertical plate; 45. Slide seat; 46. Elliptical hole; 5. Limiting mechanism; 51. Fixed plate; 52. Limiting plate; 53. Guide cylinder; 54. Telescopic rod; 55. Guide rod. Detailed Implementation
[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0025] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an integrated machine for cutting and laminating self-adhesive film, including a processing table 1, a support recess 11 fixedly installed on the upper end of the processing table 1, a laminating mechanism 2 arranged in the middle of the support recess 11, a cutting mechanism 3 arranged inside the processing table 1, a fixing mechanism 4 arranged on the upper end of the support recess 11, and a limiting mechanism 5 arranged on the upper end of the processing table 1.
[0026] The coating mechanism 2 includes a coating roller 21, a guide roller 22 is rotatably mounted inside the support recess 11, and two protruding parts of the coating roller 21 are rotatably mounted in the inner side walls of the support recess 11.
[0027] The cutting mechanism 3 includes a concave seat 31, a servo motor 32 fixedly mounted on one side of the concave seat 31, a lead screw 33 rotatably mounted inside the concave seat 31, a threaded seat 34 threadedly connected to the outer wall of the lead screw 33, a fixed seat 35 fixedly mounted on one end of the threaded seat 34, a cutting blade 36 fixedly mounted inside the fixed seat 35, a shaped guide plate 37 provided on the outer wall of the threaded seat 34, a guide hole 38 through-opened on one side of the threaded seat 34, a protrusion of the shaped guide plate 37 slidably mounted inside the guide hole 38, and the bottom end of the shaped guide plate 37 is fixed to the lower end of the threaded seat 34;
[0028] The fixing mechanism 4 includes a top plate 41, a cylinder 42 is fixedly installed on the upper end of the top plate 41, and a lower pressure seat 43 is provided below the top plate 41. The lower ends of the protrusions of the processing table 1 and the lower pressure seat 43 are both provided with elliptical holes 46. The extended end of the cylinder 42 passes through the upper end of the top plate 41 and is fixed to the upper end of the lower pressure seat 43.
[0029] The two grooves of the support recess 11 are fitted with mating seats 23, and the lower ends of the two sets of mating seats 23 are in contact with the outer walls of the protrusions on both sides of the guide roller 22. The upper end of the concave seat 31 is fixed to the inner top of the processing table 1. The upper part of the cutting blade 36 is set inside the elliptical hole 46. One end of the lead screw 33 passes through one side of the concave seat 31 and is fixed to the output end of the servo motor 32. The lower end of the top plate 41 is fixed to the upper end of the support recess 11. The inner two side walls of the support recess 11 are fixedly fitted with guide vertical plates 44. The outer walls of the two sets of guide vertical plates 44 are slidably fitted with slides 45. One end of the two sets of slides 45 is fixed to both sides of the lower pressure seat 43.
[0030] The specific settings and functions of this embodiment are described below. With the cooperation of the laminating mechanism 2, the cutting mechanism 3, and the fixing mechanism 4, the laminating mechanism 2 can laminate the product, and then the fixing mechanism 4 fixes the self-adhesive film. At this time, the cutting mechanism 3 cuts the self-adhesive film on the product, so that the laminating mechanism 2 is separated from the self-adhesive film on the product, which facilitates subsequent cutting. In summary, the laminating and cutting of the product can be completed without transferring the product to the next process for cutting, which prevents time from being wasted during the transfer process and improves the overall production efficiency.
[0031] By pulling the self-adhesive film, the self-adhesive film will move outward from the laminating roller 21. Guided by the guide roller 22, the self-adhesive film can be quickly transferred to the product on the processing table 1, making it convenient to apply the self-adhesive film to the product surface.
[0032] By activating cylinder 42, the extended end of cylinder 42 pushes the lower pressure seat 43 downward until the lower end of the lower pressure seat 43 contacts the surface of the self-adhesive film, thereby fixing the self-adhesive film on the upper end of the processing table 1. This prevents the self-adhesive film from returning to the outer wall of the coating roller 21 after cutting, saving time for subsequent pulling of the self-adhesive film. Secondly, when the lower pressure seat 43 moves downward, it will drive the two sets of slide seats 45 to slide on the outer wall of the two sets of guide vertical plates 44 respectively, thereby guiding the lower pressure seat 43 and improving the stability of the lower pressure seat 43 during movement.
[0033] By activating the servo motor 32, the output of the servo motor 32 drives the lead screw 33 to rotate. The lead screw 33 rotates inside the threaded seat 34. With the cooperation of the irregular guide plate 37 and the guide hole 38, the irregular guide plate 37 can limit the threaded seat 34, so that the threaded seat 34 can only move left and right along the outer wall of the lead screw 33. When the threaded seat 34 moves, the threaded seat 34 drives the cutting blade 36 to move through the fixed seat 35. The cutting blade 36 moves left and right inside the elliptical hole 46, thereby cutting the self-adhesive film fixed on the processing table 1. This allows for the cutting of the self-adhesive film, facilitating subsequent lamination and cutting of the product.
[0034] Example 2: Figure 1 and Figure 4 As shown, the limiting mechanism 5 includes two sets of fixed plates 51, and two sets of limiting plates 52 are provided on the upper end of the processing table 1. Telescopic rods 54 are installed through one side of each of the two sets of fixed plates 51. The extended ends of the two sets of telescopic rods 54 are respectively fixed to one side of the two sets of limiting plates 52. Two sets of guide cylinders 53 are installed through one end of each of the two sets of fixed plates 51. Guide rods 55 are slidably installed inside each of the four sets of guide cylinders 53. The lower ends of the two sets of fixed plates 51 are fixed to the upper end of the processing table 1. One side of each of the four sets of guide rods 55 is respectively fixed to one side of the two sets of limiting plates 52.
[0035] The overall effect of this embodiment is that the two sets of telescopic rods 54 are activated simultaneously, and the extended ends of the two sets of telescopic rods 54 will push the two sets of limiting plates 52 to move, so that the two sets of limiting plates 52 can move on the upper end of the processing table 1, thereby adjusting the distance between the two sets of limiting plates 52, thereby limiting products of different sizes and preventing defects from occurring when the products are coated.
[0036] When the two sets of limiting plates 52 move, the two sets of limiting plates 52 will drive the four sets of guide rods 55 to move. The four sets of guide rods 55 slide inside the four sets of guide cylinders 53 respectively, which can assist the movement of the two sets of limiting plates 52 and thus improve the stability of the two sets of limiting plates 52 when they move.
[0037] The usage and working principle of this device are as follows: First, adjust the fixing mechanism 4 according to the product size, and simultaneously start the two sets of telescopic rods 54. The extended ends of the two sets of telescopic rods 54 will push the two sets of limiting plates 52 to move, so that the two sets of limiting plates 52 move on the upper end of the processing table 1. This allows the distance between the two sets of limiting plates 52 to be adjusted, enabling the limiting of products of different sizes. Then, by pulling the self-adhesive film, the self-adhesive film will move outward from the laminating roller 21. Guided by the guide roller 22, the self-adhesive film can be quickly transferred to the product on the processing table 1, facilitating the lamination of the self-adhesive film onto the product surface. Afterward, by starting the cylinder 42, the extended end of the cylinder 42 pushes... The pressure seat 43 moves downward until its lower end contacts the surface of the adhesive film, thus fixing the adhesive film to the upper end of the processing table 1 and preventing it from returning to the outer wall of the coating roller 21 after cutting. Finally, by starting the servo motor 32, the output end of the servo motor 32 drives the lead screw 33 to rotate. The lead screw 33 rotates inside the threaded seat 34. The threaded seat 34 can only move left and right along the outer wall of the lead screw 33. When the threaded seat 34 moves, it drives the cutting blade 36 to move through the fixed seat 35. The cutting blade 36 moves left and right inside the elliptical hole 46, which can cut the adhesive film fixed on the processing table 1.
[0038] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A self-adhesive film cutting and laminating integrated machine, comprising a processing table (1), characterized in that: The upper end of the processing table (1) is fixedly installed with a support recess (11), a film covering mechanism (2) is provided in the middle of the support recess (11), a cutting mechanism (3) is provided inside the processing table (1), a fixing mechanism (4) is provided at the upper end of the support recess (11), and a limiting mechanism (5) is provided at the upper end of the processing table (1). The coating mechanism (2) includes a coating roller (21), and a guide roller (22) is rotatably mounted inside the support recess (11). The two protruding parts of the coating roller (21) are rotatably mounted in the inner side walls of the support recess (11). The cutting mechanism (3) includes a concave seat (31), a servo motor (32) is fixedly installed on one side of the concave seat (31), a lead screw (33) is rotatably installed inside the concave seat (31), a threaded seat (34) is threadedly connected to the outer wall of the lead screw (33), a fixed seat (35) is fixedly installed at one end of the threaded seat (34), a cutting blade (36) is fixedly installed inside the fixed seat (35), a shaped guide plate (37) is provided on the outer wall of the threaded seat (34), a guide hole (38) is provided through one side of the threaded seat (34), the protrusion of the shaped guide plate (37) is slidably installed inside the guide hole (38), and the bottom end of the shaped guide plate (37) is fixed to the lower end of the threaded seat (34); The fixing mechanism (4) includes a top plate (41), on which a cylinder (42) is fixedly installed. A lower pressure seat (43) is provided below the top plate (41). An elliptical hole (46) is provided through the lower end of the protrusion of the processing table (1) and the lower pressure seat (43). The extended end of the cylinder (42) passes through the upper end of the top plate (41) and is fixed to the upper end of the lower pressure seat (43).
2. The self-adhesive film cutting and laminating integrated machine according to claim 1, characterized in that: The limiting mechanism (5) includes two sets of fixing plates (51), and two sets of limiting plates (52) are provided on the upper end of the processing table (1). A telescopic rod (54) is installed through one side of each of the two sets of fixing plates (51), and the extended ends of the two sets of telescopic rods (54) are respectively fixed to one side of the two sets of limiting plates (52).
3. The self-adhesive film cutting and laminating integrated machine according to claim 1, characterized in that: The two grooves of the support recess (11) are fitted with mating seats (23), and the lower ends of the two sets of mating seats (23) are in contact with the outer walls of the protrusions on both sides of the guide roller (22).
4. The self-adhesive film cutting and laminating integrated machine according to claim 3, characterized in that: The upper end of the concave seat (31) is fixed to the inner top of the processing table (1), and the upper part of the cutting blade (36) is set inside the elliptical hole (46).
5. The self-adhesive film cutting and laminating integrated machine according to claim 4, characterized in that: One end of the lead screw (33) passes through one side of the concave seat (31) and is fixed to the output end of the servo motor (32), and the lower end of the top plate (41) is fixed to the upper end of the supporting concave seat (11).
6. The self-adhesive film cutting and laminating integrated machine according to claim 5, characterized in that: The inner two side walls of the support recess (11) are fixedly installed with guide vertical plates (44), and the outer walls of the two sets of guide vertical plates (44) are slidably installed with slides (45). One end of the two sets of slides (45) is fixed to both sides of the lower pressure seat (43).
7. The self-adhesive film cutting and laminating integrated machine according to claim 2, characterized in that: Two sets of guide cylinders (53) are installed through one end of each of the two sets of fixed plates (51). Guide rods (55) are slidably installed inside each of the four sets of guide cylinders (53). The lower ends of the two sets of fixed plates (51) are fixed to the upper end of the processing table (1). One side of each of the four sets of guide rods (55) is fixed to one side of each of the two sets of limiting plates (52).