Automatic packaging system

By designing an automated packaging system, the problems of high labor intensity and low efficiency in hot melt adhesive packaging were solved, realizing automated packaging, improving efficiency and reducing labor intensity.

CN223494889UActive Publication Date: 2025-10-31GUANGZHOU LUSHAN NEW MATERIALS
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Patent Information

Application Number
CN202422886649.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-31
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

Existing hot melt adhesive packaging methods suffer from high labor intensity and low packaging efficiency.

Method used

An automated packaging system was designed, including a conveying module, a diversion module, a packaging module, and a control module. Automated packaging is achieved through the coordinated operation of the conveying, diversion, and packaging modules.

Benefits of technology

It improves packaging efficiency, reduces labor intensity, achieves automated packaging, and is more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides an automatic packaging system, and relates to the field of hot melt adhesive packaging. The automatic packaging system comprises a conveying module, a distributing module, a packaging module and a control module, the conveying module is used for conveying a plurality of products, the distributing module is arranged on the conveying module and provided with a plurality of distributing channels, the distributing channels communicate with the conveying module, and the packaging module is arranged at outlets of all the distributing channels at the same time; the packaging module is used for packaging the products flowing out of the flow dividing channel, and the control module is connected with the conveying module, the flow dividing module and the packaging module at the same time. The control module drives the conveying module to convey a plurality of products, and the distribution module can distribute the products in the conveying process, so that the products enter the distribution channel in order to move, finally reach the position of the outlet and then enter the packaging module to be packaged. According to the automatic packaging system, automatic packaging can be achieved, the packaging efficiency is improved, and the labor intensity is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of hot melt adhesive packaging technology, and more specifically, to an automatic packaging system. Background Technology

[0002] Existing packaging methods for SBC hot melt adhesives typically include bags and boxes. Since PE bags are cheaper than cardboard boxes, using PE bags for packaging is more cost-effective. The molten product is packaged into 1kg blocks by an automatic filling machine, cooled and conveyed to a material frame, then manually sorted and packed into PE bags, and finally manually heat-sealed, stacked, and stored.

[0003] Existing hot melt adhesive packaging methods suffer from technical problems such as high manual labor intensity and low packaging efficiency. Utility Model Content

[0004] This invention provides an automated packaging system that enables automated packaging and improves packaging efficiency.

[0005] The embodiments of this utility model can be implemented as follows:

[0006] An embodiment of this utility model provides an automatic packaging system, which includes:

[0007] A conveying module, used for conveying several products;

[0008] A diversion module is disposed on the conveying module, and the diversion module has multiple diversion channels, all of which are connected to the conveying module;

[0009] A packaging module is provided at the outlet of all the diversion channels, and the packaging module is used to package the products flowing out of the diversion channels;

[0010] The control module is connected to the conveying module, the diversion module, and the packaging module.

[0011] Optionally, the diversion module includes a slide plate and multiple diversion components. The slide plate is connected to the conveying module. The multiple diversion components are arranged on the slide plate along the conveying direction and are spaced apart. Each diversion component has a diversion channel.

[0012] Optionally, the diversion assembly includes a dispersing guide wheel and a plurality of diversion plates, which are arranged sequentially at intervals and are all arranged on the conveying module and the slide plate along the conveying direction. The diversion channel is defined between two adjacent diversion plates. The dispersing guide wheel is installed at the entrance of each diversion channel. The dispersing guide wheel is used to guide the product diversion into each diversion channel.

[0013] Optionally, the diversion assembly further includes a first baffle and a steering roller. The first baffle is disposed between two adjacent diversion plates and is connected to any one of the diversion plates. The steering roller is installed on the first baffle. The first baffle is used to guide the product to the position of the steering roller, and the steering roller is used to turn the product.

[0014] Optionally, the first baffle includes a guide portion and a sliding portion, the steering roller is mounted on the guide portion, the sliding portion and the flow divider are arranged in parallel to define a sliding channel, and the guide portion is used to guide the product to the position of the steering roller.

[0015] Optionally, the guide portion is an inclined plate structure.

[0016] Optionally, the diversion module further includes a proximity switch and a second baffle. Each of the sliding channels is equipped with a proximity switch. Both the proximity switch and the second baffle are connected to the control module. The second baffle is simultaneously disposed on all the sliding channels. The second baffle is used to block the product in the sliding channel. When the proximity switch senses the product in the sliding channel, the control module drives the second baffle to open, thereby allowing the product in the sliding channel to slide out to the packaging module.

[0017] Optionally, the conveying module is a conveyor belt, and the slide plate and the conveyor belt are set at an angle to allow the product to slide downwards under the action of gravity.

[0018] Optionally, the packaging module includes a track, a suction cup, and a cylinder. The cylinder and the suction cup are connected. The suction cup is slidably disposed on the track and is used to adhere to the packaging bag, causing the product to fall into the packaging bag.

[0019] Optionally, the packaging module further includes a sealing component, wherein the suction cup moves the packaging bag along the track to the position of the sealing component, and the sealing component seals the packaging bag.

[0020] The beneficial effects of the automatic packaging system according to the embodiments of this utility model include, for example:

[0021] This automated packaging system includes a conveying module, a diversion module, a packaging module, and a control module. The conveying module transports several products. The diversion module is located within the conveying module and has multiple diversion channels, all of which are connected to the conveying module. The packaging module is located at the outlet of all the diversion channels and is used to package the products flowing out of the diversion channels. The control module is connected to the conveying module, the diversion module, and the packaging module. In operation, the control module drives the conveying module to transport several products. During the transport process, the diversion module diverts the products, allowing them to move orderly into the diversion channels and eventually reach the outlet, where they enter the packaging module for packaging. This automated packaging system enables automatic packaging, improves packaging efficiency, reduces labor intensity, and is more convenient to use. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a first-view structural diagram of the automated packaging system provided in this embodiment;

[0024] Figure 2 This is a second-view structural schematic diagram of the automated packaging system provided in this embodiment.

[0025] Icons: 10-Conveying module; 20-Diverting module; 21-Slide plate; 22-Diverting component; 221-Dispersing guide wheel; 222-Diverting plate; 223-First baffle; 224-Directional roller; 201-Sliding channel; 225-Proximity switch; 226-Second baffle; 227-Third baffle; 30-Packaging module; 31-Railway; 32-Suction cup; 101-Product. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0029] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0030] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0031] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.

[0032] The existing packaging methods for SBC hot melt adhesives in related technologies typically include bags and boxes. Since PE bags are cheaper than cardboard boxes, using PE bags for packaging has a cost advantage. The molten product is packaged into 1kg block products by an automatic filling machine, cooled and conveyed to the material frame, then manually sorted and packed into PE bags, and finally manually heat-sealed, stacked and stored.

[0033] The hot melt adhesive packaging method in related technologies has technical problems such as high manual labor intensity and low packaging efficiency.

[0034] Please refer to Figures 1-2 This embodiment provides an automated packaging system that effectively addresses the aforementioned technical problems. It enables automated packaging and improves packaging efficiency.

[0035] The automated packaging system includes a conveying module 10, a diversion module 20, a packaging module 30, and a control module. The conveying module 10 is used to convey a number of products 101. The diversion module 20 is disposed on the conveying module 10 and has multiple diversion channels, all of which are connected to the conveying module 10. The packaging module 30 is disposed at the outlet of all the diversion channels and is used to package the products 101 flowing out from the diversion channels. The control module is connected to the conveying module 10, the diversion module 20, and the packaging module 30.

[0036] Specifically, the conveying module 10 is a conveyor belt, on which several products 101 are placed and move along with the conveyor belt, thereby achieving the purpose of conveying.

[0037] In this embodiment, the diversion module 20 includes a slide plate 21 and multiple diversion components 22. The slide plate 21 is connected to the conveying module 10. The multiple diversion components 22 are arranged on the slide plate 21 along the conveying direction and are spaced apart. Each diversion component 22 has a diversion channel. The slide plate 21 is connected to the conveyor belt, allowing several products 101 to enter the slide plate 21 via the conveyor belt and be diverted and conveyed by the multiple diversion components 22.

[0038] It should be noted that there are a large number of products 101 on the conveyor belt, and the products 101 are randomly placed and in a discrete state. After a number of products 101 enter the slide plate 21, they are diverted by the diversion component 22, so that the products 101 enter each diversion channel in sequence and are transported in an orderly manner through the diversion channels.

[0039] In this embodiment, there are five diversion components 22, which are arranged at intervals along the width direction of the slide plate 21. In other embodiments, the number of diversion components 22 may be increased or decreased, and no specific limitation is made here.

[0040] In this embodiment, to facilitate the transport of product 101, the slide plate 21 and the conveyor belt are set at an angle, so that product 101 slides downward under the action of gravity. The slide plate 21 is an inclined plate structure. When product 101 on the conveyor belt reaches the end of the conveyor belt, it will slide downward along the slide plate 21 under its own gravity.

[0041] In this embodiment, the angle between the slide plate 21 and the conveyor belt is 120°. In other embodiments, the angle between the slide plate 21 and the conveyor belt can be 100°, 140°, or 158°, etc., and is not specifically limited here.

[0042] It should also be noted that the diversion assembly 22 includes a dispersing guide wheel 221 and multiple diversion plates 222. The multiple diversion plates 222 are arranged sequentially at intervals, and all multiple diversion plates 222 are arranged on the conveying module 10 and the slide plate 21 along the conveying direction. A diversion channel is defined between two adjacent diversion plates 222. A dispersing guide wheel 221 is installed at the entrance of each diversion channel. The dispersing guide wheel 221 is used to guide the product 101 to be diverted into each diversion channel.

[0043] The dispersing guide wheel 221 is set on the diverting plate 222 at the end of the conveyor belt. That is, the dispersing guide wheel 221 is set at the entrance of the diverting channel. The dispersing guide wheel 221 is used to divert the product 101 into each diverting channel in sequence when rotating.

[0044] In this embodiment, the diversion assembly 22 further includes a first baffle 223 and a steering roller 224. The first baffle 223 is disposed between two adjacent diversion plates 222 and is connected to either diversion plate 222. The steering roller 224 is mounted on the first baffle 223. The first baffle 223 guides the product 101 to the position of the steering roller 224, and the steering roller 224 turns the product 101. The first baffle 223 is arranged along the length of the slide plate 21 and is used to reduce the width of the diversion channel, thereby limiting the conveying state of the product 101.

[0045] Specifically, after the product 101 enters each diversion channel via the distribution guide wheel 221, it first moves to the position of the steering roller 224. The steering roller 224 is used to rotate the product 101 while rotating, so that the product 101 is in a state of waiting to be packaged. Then, the product 101 in the state of waiting to be packaged will enter the channel with narrower width to continue to be conveyed, thereby ensuring that when the product 101 reaches the position of the packaging module 30, it is still in the state of waiting to be packaged.

[0046] In this embodiment, product 101 is SBC hot melt adhesive. The packaging state of SBC hot melt adhesive refers to the state in which the SBC hot melt adhesive is placed upright in the vertical direction.

[0047] It should also be noted that the first baffle 223 includes a guide portion and a sliding portion. The steering roller 224 is installed on the guide portion. The sliding portion and the diverter plate 222 are arranged in parallel to define the sliding channel 201. The guide portion is used to guide the product 101 to the position of the steering roller 224.

[0048] Understandably, the guide section is an inclined plate structure. The width of the sliding channel 201 is smaller than the width of the diversion channel.

[0049] In this embodiment, one end of the guide is connected to either of the two diverter plates 222 that make up the diverter channel, the other end of the guide is connected to the sliding part, and the steering roller 224 is installed in the middle of the guide.

[0050] In addition, the diversion module 20 also includes a proximity switch 225 and a second baffle 226. A proximity switch 225 is installed on each sliding channel 201. Both the proximity switch 225 and the second baffle 226 are connected to the control module. The second baffle 226 is set on all sliding channels 201. The second baffle 226 is used to block the product 101 in the sliding channel 201. When the proximity switch 225 senses the product 101 in the sliding channel 201, the control module drives the second baffle 226 to open, so that the product 101 in the sliding channel 201 slides out to the packaging module 30.

[0051] Specifically, the cylinder of the second baffle 226 is connected to the control module. After receiving the signal from the proximity switch 225, the control module drives the cylinder to start, so that the cylinder moves the second baffle 226, thereby opening the sliding channel 201 and allowing the product 101 to continue to slide down.

[0052] In this embodiment, the proximity switch 225 is located above the second baffle 226. When the product 101 in the sliding channel 201 slides down to the position of the second baffle 226, it will be stacked on the second baffle 226. When the stacked product 101 reaches the position of the proximity switch 225, the proximity switch 225 is triggered, and the conveyor belt stops conveying.

[0053] Furthermore, the diversion module 20 also includes a third baffle 227, which is installed at the exit position of the slide plate 21. The cylinder of the third baffle 227 is connected to the control module. When all the products 101 have slid onto the third baffle 227, the control module controls the cylinder of the third baffle 227 to start after a delay, thereby opening the third baffle 227 and causing all the products 101 in the sliding channel 201 to fall into the packaging module 30.

[0054] In this embodiment, the packaging module 30 includes a track 31, a suction cup 32, a cylinder, and a sealing component. The cylinder is connected to the control module and the suction cup 32. The suction cup 32 is slidably mounted on the track 31 and is used to adhere to the packaging bag, causing the product 101 to fall into the packaging bag. Driven by the cylinder, the suction cup 32 moves along the track 31 to the packaging position. The suction cup 32 includes an upper plate and a lower plate, which simultaneously adhere to both sides of a packaging bag and move to open the bag. After the third baffle 227 opens, the product 101 slides into the packaging bag, and the sealing component seals the bag.

[0055] In this embodiment, the sealing component is a hot melt machine, which is used to heat-seal the opening of the packaging bag.

[0056] In summary, this utility model embodiment provides an automatic packaging system, which includes a conveying module 10, a diversion module 20, a packaging module 30, and a control module. The conveying module 10 conveys a plurality of products 101. The diversion module 20 is disposed on the conveying module 10 and has multiple diversion channels, all of which are connected to the conveying module 10. The packaging module 30 is disposed at the outlet of all diversion channels and is used to package the products 101 flowing out from the diversion channels. The control module is connected to the conveying module 10, the diversion module 20, and the packaging module 30. In use, the control module drives the conveying module 10 to convey the plurality of products 101. During the conveying process, the diversion module 20 diverts the plurality of products 101, allowing the products 101 to enter the diversion channels in an orderly manner and move until they reach the outlet and then enter the packaging module 30 for packaging. This automatic packaging system can achieve automatic packaging, improve packaging efficiency, reduce labor intensity, and is more convenient to use.

[0057] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. An automated packaging system, characterized in that, include: A conveying module (10) is used to convey a plurality of products (101). The diversion module (20) is disposed on the conveying module (10), and the diversion module (20) has multiple diversion channels, all of which are connected to the conveying module (10); A packaging module (30) is provided at the outlet of all the diversion channels, and the packaging module (30) is used to package the product (101) flowing out from the diversion channel; The control module is connected to the conveying module (10), the diversion module (20), and the packaging module (30).

2. The automatic packaging system according to claim 1, characterized in that, The diversion module (20) includes a slide plate (21) and multiple diversion components (22). The slide plate (21) is connected to the conveying module (10). The multiple diversion components (22) are arranged on the slide plate (21) along the conveying direction and are spaced apart. Each diversion component (22) has a diversion channel.

3. The automatic packaging system according to claim 2, characterized in that, The diversion component (22) includes a dispersing guide wheel (221) and a plurality of diversion plates (222). The plurality of diversion plates (222) are arranged sequentially at intervals, and the plurality of diversion plates (222) are all arranged on the conveying module (10) and the slide plate (21) along the conveying direction. The diversion channel is defined between two adjacent diversion plates (222). The dispersing guide wheel (221) is installed at the entrance position of each diversion channel. The dispersing guide wheel (221) is used to guide the product (101) to be diverted into each diversion channel.

4. The automatic packaging system according to claim 3, characterized in that, The diversion assembly (22) further includes a first baffle (223) and a steering roller (224). The first baffle (223) is disposed between two adjacent diversion plates (222) and is connected to any one of the diversion plates (222). The steering roller (224) is installed on the first baffle (223). The first baffle (223) is used to guide the product (101) to the position of the steering roller (224). The steering roller (224) is used to turn the product (101).

5. The automatic packaging system according to claim 4, characterized in that, The first baffle (223) includes a guide portion and a sliding portion. The steering roller (224) is mounted on the guide portion. The sliding portion and the diverter plate (222) are arranged in parallel to define a sliding channel (201). The guide portion is used to guide the product (101) to the position of the steering roller (224).

6. The automatic packaging system according to claim 5, characterized in that, The guide section has an inclined plate structure.

7. The automatic packaging system according to claim 5, characterized in that, The diversion module (20) further includes a proximity switch (225) and a second baffle (226). The proximity switch (225) is installed on each of the sliding channels (201). The proximity switch (225) and the second baffle (226) are both connected to the control module. The second baffle (226) is simultaneously set on all the sliding channels (201). The second baffle (226) is used to block the product (101) in the sliding channel (201). When the proximity switch (225) senses the product (101) in the sliding channel (201), the control module drives the second baffle (226) to open, so that the product (101) in the sliding channel (201) slides out to the packaging module (30).

8. The automated packaging system according to any one of claims 2-7, characterized in that, The conveying module (10) is a conveyor belt, and the slide plate (21) and the conveyor belt are set at an angle to allow the product (101) to slide downward under the action of gravity.

9. The automated packaging system according to any one of claims 2-7, characterized in that, The packaging module (30) includes a track (31), a suction cup (32) and a cylinder. The cylinder and the suction cup (32) are connected. The suction cup (32) is slidably disposed on the track (31). The suction cup (32) is used to hold the packaging bag so that the product (101) falls into the packaging bag.

10. The automatic packaging system according to claim 9, characterized in that, The packaging module (30) also includes a sealing component. The suction cup (32) drives the packaging bag to move along the track (31) to the position of the sealing component, and the sealing component seals the packaging bag.