Driving device with overload protection mechanism

By introducing an overload protection mechanism into the drive unit, the safety and reliability of the drive unit are achieved by detecting and responding to cargo overload, thus avoiding damage caused by overload.

CN223495453UActive Publication Date: 2025-10-31BLUESWORD INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423094990.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-31
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The existing drive unit lacks an overload protection mechanism, which makes it easy for the drive unit to be damaged when the load exceeds the rated load.

Method used

A drive device with an overload protection mechanism is designed, including a drive component, a transmission assembly, a fixed frame, an overload protection mechanism, and a load component. The overload protection mechanism detects the weight of the goods, and when the weight exceeds the specified weight, the drive component stops operating in time to avoid damage.

Benefits of technology

This effectively avoids damage to the drive unit caused by overweight cargo, and improves the service life and safety of the drive unit.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a driving device with an overload protection mechanism. The driving device comprises a driving part, a transmission assembly, a fixing frame, the overload protection mechanism and a load part. Wherein the driving part and the transmission assembly are fixedly arranged on the fixing frame, the load part is arranged on the fixing frame in a sliding mode, the driving part is connected with the transmission assembly, one end of the overload protection mechanism is connected with the transmission assembly, and the other end of the overload protection mechanism is connected with the load part. The load part is used for being connected with borne goods. The driving component drives the load component to move through the transmission assembly and the overload protection mechanism, and then goods are moved. When the weight of goods borne by the load component exceeds the specified weight, the overload protection mechanism acts, then the driving component stops in time, and the problem that the driving device is damaged due to the fact that the goods are overweight is avoided.
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Description

Technical Field

[0001] This application relates to the field of drive device technology, and in particular to a drive device equipped with an overload protection mechanism. Background Technology

[0002] In the field of logistics equipment technology, drive devices are often installed in logistics equipment to transport goods.

[0003] In related technologies, the drive unit includes a drive motor and a belt drive assembly connected to the drive motor. The drive motor drives the movement of goods via the belt drive assembly.

[0004] However, due to the lack of overload protection mechanisms in existing drive units, goods exceeding the rated load can easily damage the drive unit. Utility Model Content

[0005] This application provides a drive device equipped with an overload protection mechanism to avoid damage to the drive device due to overweight cargo.

[0006] This application provides a drive device with an overload protection mechanism, including a drive component, a transmission assembly, a fixed frame, an overload protection mechanism, and a load component;

[0007] The drive component and transmission assembly are fixedly mounted on the fixed frame, and the load component is slidably mounted on the fixed frame. The drive component is connected to the transmission assembly, one end of the overload protection mechanism is connected to the transmission assembly, and the other end of the overload protection mechanism is connected to the load component. The load component is used to connect the goods.

[0008] When the cargo exceeds the specified load, the overload protection mechanism is activated to stop the drive component from operating.

[0009] In one feasible implementation, the overload protection mechanism includes a fixed base, an elastic component, and a detection component. The fixed base is fixedly connected to the transmission assembly, the load component is connected to the fixed base through the elastic component, and the detection component is disposed on the load component or the fixed base. The detection component is used to detect the relative movement between the fixed base and the load component.

[0010] In one feasible implementation, the overload protection mechanism further includes a slide bar, which is fixedly connected to the load component. The slide bar passes through a fixed base, and an elastic component is sleeved on the slide bar. The two ends of the elastic component are respectively connected to the fixed base and the load component.

[0011] In one feasible implementation, the overload protection mechanism further includes a connector, which is fixedly connected to the fixed base. A slide rod passes through the connector, and at least one elastic component is provided on the side of the connector facing away from the load component. At least one elastic component is provided between the connector and the load component, and all elastic components are sleeved on the slide rod. The fixed base drives the load component to move through the connector and the elastic components.

[0012] In one feasible implementation, the detection component is connected to the load component, and the detection component is configured as a photoelectric sensor;

[0013] The connector has an opening, the direction of which is perpendicular to the moving direction of the load component, and the photoelectric signal of the detection component passes through the opening.

[0014] In one feasible implementation, the detection component is configured as a slotted photoelectric sensor.

[0015] In one feasible implementation, the overload protection mechanism further includes a mounting bracket configured in an L-shape, with a first end connected to the load component and a second end extending to an opening, and a detection component fixedly mounted at the second end of the mounting bracket.

[0016] In one feasible implementation, the detection component is configured as a ranging sensor.

[0017] This application provides a drive device equipped with an overload protection mechanism, including a drive component, a transmission assembly, a fixed frame, an overload protection mechanism, and a load component. The drive component and transmission assembly are fixedly mounted on the fixed frame, while the load component is slidably mounted on the fixed frame. The drive component is connected to the transmission assembly, one end of the overload protection mechanism is connected to the transmission assembly, and the other end is connected to the load component. The load component is used to connect to the cargo it carries. The drive component moves the load component, thereby moving the cargo, through the transmission assembly and the overload protection mechanism. When the cargo carried by the load component exceeds a specified weight, the overload protection mechanism activates, causing the drive component to stop promptly and preventing damage to the drive device due to overload. Attached Figure Description

[0018] The accompanying drawings, which are provided to further illustrate the present invention and constitute a part of the present invention, illustrate exemplary embodiments of the present invention and are used to explain the present application, but do not constitute an undue limitation of the present invention.

[0019] In the attached diagram:

[0020] Figure 1 This is a schematic diagram of the first overall structure of a drive device with an overload protection mechanism provided in an embodiment of this application;

[0021] Figure 2 yes Figure 1 A schematic diagram of the second integral structure of the drive unit equipped with an overload protection mechanism;

[0022] Figure 3 yes Figure 1 A schematic diagram of the third integral structure of the drive unit equipped with an overload protection mechanism;

[0023] Figure 4 yes Figure 1 A first schematic diagram of a partial assembly of a drive unit equipped with an overload protection mechanism;

[0024] Figure 5 yes Figure 4 The second schematic diagram shows a portion of the drive unit assembly equipped with an overload protection mechanism.

[0025] Explanation of reference numerals in the attached figures:

[0026] 100 - Drive component; 200 - Transmission assembly; 300 - Mounting frame; 400 - Overload protection mechanism; 500 - Load component;

[0027] 210-Drive pulley; 220-Drive belt; 410-Fixed seat; 420-Elastic component; 430-Detection component; 440-Slide bar; 450-Connector; 460-Mounting bracket. Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of this application.

[0029] In the description of the embodiments of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0030] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0031] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0032] In the field of logistics equipment technology, drive devices are often installed in logistics equipment to transport goods.

[0033] In related technologies, the drive unit includes a drive motor and a belt drive assembly 200 connected to the drive motor. The drive motor drives the movement of goods via the belt drive assembly 200.

[0034] However, due to the lack of overload protection mechanisms in existing drive units, goods exceeding the rated load can easily damage the drive unit.

[0035] To address the aforementioned problems, this application provides a drive device equipped with an overload protection mechanism. The solution provided by this application will be described in detail below with reference to the accompanying drawings.

[0036] Figure 1 This is a schematic diagram of the first overall structure of a drive device with an overload protection mechanism provided in an embodiment of this application; Figure 2 yes Figure 1 A schematic diagram of the second integral structure of the drive unit equipped with an overload protection mechanism; Figure 3 yes Figure 1 The diagram shows the third overall structure of the drive unit equipped with an overload protection mechanism.

[0037] Reference Figures 1 to 3 As shown, this application embodiment provides a drive device with an overload protection mechanism, specifically including a drive component 100, a transmission component 200, a fixed frame 300, an overload protection mechanism 400, and a load component 500.

[0038] The fixed frame 300 serves a supporting function, supporting all components. Specifically, the drive component 100 and the transmission assembly 200 are both fixedly mounted on the fixed frame 300, while the load component 500 is slidably mounted on the fixed frame 300 along its length. For example, the load component 500 can move along the length of the fixed frame 300 via a slide rail assembly. Specifically, the slide rail assembly includes a slide rail and a slider. The slide rail is arranged along the length of the fixed frame 300, and the slider is fixedly mounted on the load component, with the slider engaging with the slide rail.

[0039] The drive unit 100 is connected to the transmission assembly 200. One end of the overload protection mechanism 400 is connected to the transmission assembly 200, and the other end is connected to the load unit 500. The load unit 500 is used to connect with the goods it carries. The drive unit 100 drives the load unit 500 to move through the transmission assembly 200 and the overload protection mechanism 400, thereby moving the goods. When the goods transported by the load unit 500 exceed the specified weight, the overload protection mechanism 400 activates, causing the drive unit 100 to stop in time, preventing damage to the drive unit due to overload. It should be noted that the length direction of the fixing frame 300 can be referenced... Figure 1 The x-direction is shown in the figure.

[0040] For example, the drive component 100 may be a servo motor, a cylinder, or a hydraulic cylinder. The transmission assembly 200 may be a belt drive assembly 200, a chain drive assembly 200, or a transmission screw assembly. The mounting bracket 300 may be a steel plate structure.

[0041] Figure 4 yes Figure 1 A first schematic diagram of a partial assembly of a drive unit equipped with an overload protection mechanism; Figure 5 yes Figure 4 The second schematic diagram shows a portion of the drive unit assembly equipped with an overload protection mechanism.

[0042] Reference Figure 4 and Figure 5 As shown, in some examples, the overload protection mechanism 400 includes a fixed base 410, an elastic member 420, and a detection member 430. The fixed base 410 is fixedly connected to the transmission assembly 200. For example, when the transmission assembly 200 is a belt drive assembly 200, the fixed base 410 is fixedly connected to the drive belt 220; when the transmission assembly 200 is a chain drive assembly 200, the fixed base 410 is fixedly connected to the drive chain.

[0043] Reference Figures 1 to 5As shown, exemplarily, the belt drive assembly 200 includes two drive belts 220, drive belt pulleys 210, and a drive belt 220. The two drive belts 220 and drive belt pulleys 210 are respectively disposed at both ends of the fixed frame 300. One of the drive belts 220 and drive belt pulleys 210 is connected to the output end of the drive component 100 via a coupling. The drive belt 220 is wound around the two drive belts 220 and drive belt pulleys 210, and the fixed seat 410 of the overload protection mechanism 400 is fixedly connected to the drive belt 220.

[0044] In some examples, the load component 500 is slidably connected to the fixed base 410, and the load component 500 is connected to the fixed base 410 via an elastic member 420. Exemplarily, the load component 500 can be slidably connected to the fixed base 410 via a slider rail assembly or via a limiting member slide bar 440 assembly.

[0045] When the load component 500 is slidably connected to the fixed base 410 via the slider-rail assembly, one of the load component 500 and the fixed base 410 is fixedly connected to the slider, and the other is fixedly connected to the rail, with the slider and rail engaging. One end of the elastic component 420 is fixedly connected to the fixed base 410, and the other end is fixedly connected to the load component 500. The fixed base 410 moves the load component 500 through the elastic force of the elastic component 420. When the load transported by the load component 500 exceeds the preset load, the elastic force provided by the elastic component 420 cannot move the load component 500, resulting in deformation, and the fixed base 410 and the load component 500 move relative to each other. For example, the elastic component 420 can be a tension spring.

[0046] Similarly, when the load component 500 is slidably connected to the fixed base 410 via the limiting member slide rod 440 assembly, one of the load component 500 and the fixed base 410 is fixedly connected to the limiting member, and the other is fixedly connected to the slide rod 440, with the limiting member and the slide rod 440 engaging in a cooperative connection. One end of the elastic member 420 is fixedly connected to the fixed base 410, and the other end is fixedly connected to the load component 500.

[0047] The detection component 430 is mounted on either the load component 500 or the fixed base 410. The detection component 430 is used to detect the relative movement between the fixed base 410 and the load component 500. The detection component 430 can be a distance sensor or a photoelectric sensor. If the detection component 430 is a distance sensor, it is mounted on either the load component 500 or the fixed base 410, facing the other. When the detection component 430 detects that the distance between the two exceeds a preset distance, it indicates that relative movement has occurred, and further indicates that the load component 500 is transporting more goods than the preset load. At this point, the drive component 100 stops operating to prevent damage to the entire drive unit due to overload.

[0048] If the detection component 430 is a photoelectric sensor, it can be mounted on either the load component 500 or the fixed base 410, with a through hole on the other component through which the photoelectric signal emitted by the detection component 430 passes. If the weight of the load on the load component 500 is less than the preset load, the distance between the load component 500 and the fixed base 410 remains constant during its movement, allowing the photoelectric signal from the detection component 430 to pass through the through hole. If the weight of the load on the load component 500 is greater than the preset load, the distance between the load component 500 and the fixed base 410 increases during its movement, preventing the photoelectric signal from passing through the through hole. It can be understood that the photoelectric signal from the detection component 430 can be used to determine whether the load on the load component 500 is overloaded.

[0049] Continue to refer to Figure 4 and Figure 5 As shown, in some specific examples, for instance, the overload protection mechanism 400 includes a slide bar 440, one end of which is fixedly connected to the load component 500. The slide bar 440 passes through the fixed base 410, and an elastic component 420 is sleeved on the slide bar 440. The two ends of the elastic component 420 are respectively connected to the fixed base 410 and the load component 500.

[0050] In some other examples, the overload protection mechanism 400 also includes a connector 450. The connector 450 is fixedly connected to the fixed base 410, and a slide rod 440 passes through the connector 450. At least one elastic member 420 is provided on the side of the connector 450 facing away from the load member 500. At least one elastic member 420 is provided between the connector 450 and the load member 500, and all elastic members 420 are sleeved on the slide rod 440. The fixed base 410 drives the load member 500 to move through the connector 450 and the elastic members 420.

[0051] Specifically, the connector 450 includes a fixed plate and a mating plate perpendicular to the fixed plate. The fixed plate is fixedly connected to the fixed seat 410. The slide rod 440 passes through the mating plate. At least one elastic member 420 is provided on each side of the mating plate, and all elastic members 420 are sleeved on the slide rod 440. The elastic members 420 provide elastic force to drive the load member 500 to move. Similarly, when the load member 500 transports goods exceeding the preset load, the elastic members 420 need to deform to generate a greater elastic force to drive the load member 500 to move, thereby increasing the relative distance between the fixed seat 410 and the load member 500. For example, in these examples, the elastic member 420 may be a compression spring.

[0052] In some examples, the detection component 430 is connected to the load component 500, and the detection component 430 is configured as a photoelectric sensor. The connector 450 has an opening perpendicular to the direction of movement of the load component 500, through which the photoelectric signal of the detection component 430 passes. When the load conveyed by the load component 500 exceeds a preset load, and it moves relative to the fixed base 410, the photoelectric signal of the detection component 430 cannot pass through the opening. That is, whether the photoelectric signal emitted by the detection component 430 passes through the opening determines whether there is relative movement between the fixed base 410 and the load component 500, and thus determines whether the load connected to the load component 500 exceeds the load.

[0053] Continue to refer to Figure 4 and Figure 5 As shown, the overload protection mechanism 400 also includes a mounting bracket 460, which is configured in an L-shape. A first end of the mounting bracket 460 is connected to the load component 500, and a second end extends to an opening. A detection component 430 is fixedly mounted at the second end of the mounting bracket 460, and the photoelectric signal emitted by the detection component 430 passes through the opening of the connector 450. In some other examples, the detection component 430 is configured as a slotted photoelectric sensor. The slotted signal transmitting end of the slotted photoelectric sensor is positioned at the opening of the connector 450.

[0054] It is readily understood that, based on the several embodiments provided in this application, those skilled in the art can combine, split, or reorganize the embodiments of this application to obtain other embodiments, none of which exceed the protection scope of this application.

[0055] The above detailed embodiments further illustrate the purpose, technical solution, and beneficial effects of the embodiments of this application. It should be understood that the above are merely specific embodiments of the embodiments of this application and are not intended to limit the protection scope of the embodiments of this application. Any modifications, equivalent substitutions, improvements, etc., made on the basis of the technical solutions of the embodiments of this application should be included within the protection scope of the embodiments of this application.

Claims

1. A drive device equipped with an overload protection mechanism, characterized in that, It includes a drive component (100), a transmission assembly (200), a mounting bracket (300), an overload protection mechanism (400), and a load component (500); The driving component (100) and the transmission assembly (200) are both fixedly mounted on the fixed frame (300), and the load component (500) is slidably mounted on the fixed frame (300). The driving component (100) is connected to the transmission assembly (200), one end of the overload protection mechanism (400) is connected to the transmission assembly (200), and the other end of the overload protection mechanism (400) is connected to the load component (500). The load component (500) is used to connect goods. When the cargo exceeds the specified load, the overload protection mechanism (400) is activated to stop the drive component (100) from operating.

2. The drive device with an overload protection mechanism according to claim 1, characterized in that, The overload protection mechanism (400) includes a fixed base (410), an elastic component (420), and a detection component (430). The fixed base (410) is fixedly connected to the transmission assembly (200). The load component (500) is connected to the fixed base (410) through the elastic component (420). The detection component (430) is disposed on the load component (500) or the fixed base (410) and is used to detect the relative movement between the fixed base (410) and the load component (500).

3. The drive device with an overload protection mechanism according to claim 2, characterized in that, The overload protection mechanism (400) further includes a slide rod (440), which is fixedly connected to the load component (500). The slide rod (440) passes through the fixed base (410), and the elastic component (420) is sleeved on the slide rod (440). The two ends of the elastic component (420) are respectively connected to the fixed base (410) and the load component (500).

4. The drive device with an overload protection mechanism according to claim 3, characterized in that, The overload protection mechanism (400) further includes a connector (450), which is fixedly connected to the fixed base (410). The slide rod (440) passes through the connector (450). At least one elastic component (420) is provided on the side of the connector (450) facing away from the load component (500). At least one elastic component (420) is provided between the connector (450) and the load component (500), and all the elastic components (420) are sleeved on the slide rod (440). The fixed base (410) drives the load component (500) to move through the connector (450) and the elastic component (420).

5. The drive device with an overload protection mechanism according to claim 4, characterized in that, The detection component (430) is connected to the load component (500), and the detection component (430) is configured as a photoelectric sensor; The connector (450) has an opening, the direction of which is perpendicular to the moving direction of the load component (500), and the photoelectric signal of the detection component (430) passes through the opening.

6. The drive device with an overload protection mechanism according to claim 5, characterized in that, The detection component (430) is configured as a slotted photoelectric sensor.

7. The drive device with an overload protection mechanism according to claim 5, characterized in that, The overload protection mechanism (400) further includes a mounting bracket (460) configured in an L-shape. A first end of the mounting bracket (460) is connected to the load component (500), and a second end of the mounting bracket (460) extends to the opening. The detection component (430) is fixedly disposed at the second end of the mounting bracket (460).

8. The drive device with an overload protection mechanism according to claim 2, characterized in that, The detection component (430) is configured as a ranging sensor.