Efficient and energy-saving barreled water conveying and overturning mechanism

Abstract

The utility model discloses an efficient and energy-saving barreled water conveying and overturning mechanism, and belongs to the technical field of barreled water conveying and overturning. A first base is installed at an outlet of a support, a second base is arranged at the outer end of the first base, the first base is connected with a first rotating frame through a rotating roller, and the first rotating frame is connected with a first hydraulic cylinder through a sliding rail; the first base is connected with a first blocking frame through another rotating roller, and the barrel body is stabilized through the included angle between the first blocking frame and the first rotating frame. The hydraulic cylinder is matched with the rotating frame, so that accurate control over overturning of the barreled water is achieved, and the accuracy and reliability of operation are improved. Due to the design of the baffles, toppling in the conveying process is prevented, and safety is ensured. Due to the J-shaped design of the rotating frame and the baffle, the structural stability is enhanced, and the balance of the barreled water during overturning is guaranteed. And the rotating roller design ensures the smoothness and stability of the rotating process. And the sliding rail and the hydraulic cylinder are matched for use, so that the operation efficiency is improved, and the possibility of errors and accidents is reduced.

Description

Technical Field

[0001] This utility model relates to the field of bottled water conveying and turning technology, and in particular to a high-efficiency and energy-saving bottled water conveying and turning mechanism. Background Technology

[0002] A bottled water conveying and tilting mechanism is a piece of equipment used for automated handling of bottled water. It automatically tilts the bottles to facilitate subsequent packaging, handling, or filling. Bottled water conveying and tilting mechanisms improve production efficiency, reduce manual operation, and are widely used in bottled water production lines.

[0003] In current bottled water conveying systems, the design and application of the tipping mechanism is a crucial element. To achieve smooth tipping of bottled water, mechanical structures such as cylinders are typically used. However, this single-cylinder structure often exhibits instability during actual tipping. This instability can cause the bottled water to tip over or even lead to other unexpected situations. These problems not only affect the accuracy of the tipping operation but also threaten operational safety. Once problems occur during tipping, they not only directly impact the conveying efficiency of the bottled water but may also negatively affect the stability and reliability of the entire conveying system. Utility Model Content

[0004] The main objective of this invention is to provide a highly efficient and energy-saving bottled water conveying and turning mechanism, which can effectively solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A high-efficiency and energy-saving bottled water conveying and tipping mechanism includes a support frame, a conveyor belt, a drive unit, and a baffle. The conveyor belt is installed in the support frame and driven by the drive unit. The baffle is located on the upper side of the support frame to prevent the bottle from tipping over.

[0007] The bracket has a first base installed at its outlet and a second base at its outer end. The first base is connected to a first rotating frame via a rotating roller, and the first rotating frame is connected to a first hydraulic cylinder via a slide rail. The first base is connected to a first stop via another rotating roller. The barrel is stabilized by the angle between the first stop and the first rotating frame. The first hydraulic cylinder is connected to the first base via a rotating head. The first hydraulic cylinder extends and slides along the slide rail, driving the first rotating frame to rotate, thereby driving the barrel on the first rotating frame to flip.

[0008] The second base is connected to a second rotating frame through another rotating roller. The second base is connected to a second hydraulic cylinder through a rotating head, and the second hydraulic cylinder is connected to the second rotating frame through a rotating head. The second base is connected to a second retaining frame through another rotating roller. The barrel on the first rotating frame is flipped and placed on the second rotating frame and the second retaining frame. The second hydraulic cylinder extends and retracts to flatten the second rotating frame, so as to flatten the barrel.

[0009] A further preferred solution of the present application is that the structures of the first base and the second base are designed in an "I" shape. An anti-overturning rod is provided at the connection of the first base and the second base to prevent the barrel on the first rotating frame from tipping over through the anti-overturning rod. A rubber sleeve is sleeved on the rod body of the anti-overturning rod;

[0010] A further preferred solution of the present application is that the cross-sections of the first rotating frame and the second rotating frame are designed in a "丿" shape, and the cross-sections of the first retaining frame and the second retaining frame are designed in a "丿" shape. The first retaining frame passes through the lower notch of the first rotating frame, and the second retaining frame passes through the lower notch of the second rotating frame;

[0011] A further preferred solution of the present application is that the rotating roller is divided into a bearing seat, a bearing and a roller shaft. The bearing is installed on the bearing seat, the roller shaft passes through the two bearings, and multiple rotating rollers are fixed on the first base or the second base through bolts. The first retaining frame or the second retaining frame is fixed on the rotating roller through bolts, and the first rotating frame and the second rotating frame are fixed on the rotating roller through bolts;

[0012] A further preferred solution of the present application is that the slide rail is fixed on the first rotating frame through bolts. A rotating head is provided at the telescopic end of the first hydraulic cylinder, and this rotating head is placed in the chute of the slide rail, and the first rotating frame flips towards the second rotating frame;

[0013] A further preferred solution of the present application is that the rotating head of the second hydraulic cylinder is placed below the bottom surface of the second rotating frame. The second hydraulic cylinder extends and retracts to drive the second rotating frame to move towards the second base, so as to flatten the barrel on the second rotating frame.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] Through the close cooperation between the hydraulic cylinder and the rotating frame, we can achieve precise control and flexible adjustment during the flipping process of the barreled water. This design ensures that each action conforms to the predetermined parameters, thereby improving the accuracy and reliability of the operation. The design of the baffle effectively prevents the barreled water from tipping over during the conveying process, thus ensuring the safety of the entire conveying process. These baffles can withstand a certain amount of impact and pressure, ensuring that the barreled water remains stable under various conditions.

[0016] The "丿"-shaped design of the rotating frame and the blocking frame not only enhances the stability of the overall structure but also ensures the stable support of the barreled water during the flipping process. This design enables the barreled water to maintain balance when flipped, avoiding the tipping phenomenon caused by unstable center of gravity. The design of the rotating roller further ensures the smooth and stable rotation process, allowing the barreled water to be flipped smoothly and stably supported at the designated position.

[0017] The coordinated use of the slide rail and the hydraulic cylinder further ensures the precise operation and stability of the barreled water during transportation and flipping. The design of the slide rail enables the barreled water to move smoothly during the movement, while the hydraulic cylinder provides the necessary power and control to ensure that every action is accurate. This combination not only improves the operation efficiency but also greatly reduces the errors and accidents that may occur during the operation process.

[0018] The "工"-shaped design of the first base and the second base and the use of the anti-tipping rod effectively prevent the barreled water from tilting or toppling during the flipping process. This design ensures the safety of the entire flipping process by increasing the strength and stability of the base. The rubber sleeve design of the anti-tipping rod not only reduces the friction between the mechanisms but also improves the overall durability. This design enables the equipment to maintain good performance during long-term operation, reduces the frequency of maintenance and replacement, and thus reduces the operating cost. Description of the Drawings

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a display diagram of the overall structure of the present utility model;

[0021] Figure 3 is a display diagram of the base, rotating frame, rotating roller, hydraulic cylinder and blocking frame of the present utility model;

[0022] Figure 4 is a schematic diagram of the base, rotating frame, rotating roller, hydraulic cylinder and blocking frame of the present utility model.

[0023] In the figure: 1. Support; 2. Conveyor belt; 3. Driving device; 4. Baffle; 5. First base; 6. Second base; 7. Rotating roller; 8. First rotating frame; 9. Slide rail; 10. First hydraulic cylinder; 11. First blocking frame; 12. Second rotating frame; 13. Second hydraulic cylinder; 14. Second blocking frame; 15. Anti-tipping rod. Detailed Embodiment

[0024] To make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further elaborated below in conjunction with the specific embodiments.

[0025] As Figure 1 - Figure 4 As shown, a high-efficiency and energy-saving bottled water conveying and tipping mechanism mainly comprises a support frame 1, a conveyor belt 2, a drive unit 3, and a baffle 4. The conveyor belt 2 is cleverly installed inside the support frame 1 and achieves smooth and efficient conveying operations through the driving action of the drive unit 3. The baffle 4 is located on the upper side of the support frame 1, and its main function is to prevent the bottled water from tipping over during the conveying process, ensuring the safety of the entire conveying process.

[0026] At the outlet of bracket 1, the designer cleverly installed a first base 5, and a second base 6 is provided at the outer end of the first base 5. To further enhance the flexibility and stability of the mechanism, the first base 5 is connected to the first rotating frame 8 via a rotating roller 7. The first rotating frame 8 is connected to the first hydraulic cylinder 10 via a slide rail 9, enabling the entire mechanism to achieve precise control and flexible adjustment during operation.

[0027] To ensure the stability of the bottled water during the inversion process, the first base 5 is connected to the first baffle 11 via another rotating roller 7. The angle between the first baffle 11 and the first rotating frame 8 effectively stabilizes the bottled water, preventing it from tilting or tipping over during inversion. The first hydraulic cylinder 10 is connected to the first base 5 via a rotating head. Its extension and retraction movement slides along the slide rail 9, driving the first rotating frame 8 to rotate, thereby realizing the inversion operation of the bottled water.

[0028] In the design of the second base 6, it is connected to the second rotating frame 12 via another rotating roller 7, and the second base 6 is connected to the second hydraulic cylinder 13 via a rotating head. The second hydraulic cylinder 13 is connected to the second rotating frame 12 via the rotating head, ensuring a tight fit between the second base 6 and the second rotating frame 12. In addition, the second base 6 is connected to the second stop frame 14 via another rotating roller 7, so that the bottled water on the first rotating frame 8 can be smoothly placed on the second rotating frame 12 and the second stop frame 14 after being inverted. The extension and retraction of the second hydraulic cylinder 13 flattens the second rotating frame 12, thereby achieving stable placement of the bottled water.

[0029] To further enhance the stability of the mechanism, the first base 5 and the second base 6 adopt an "I"-shaped design. An anti-tipping rod 15 is specially designed at the connection between the first base 5 and the second base 6, which effectively prevents the bottled water on the first rotating frame 8 from tipping over. To reduce friction and increase service life, the anti-tipping rod 15 is fitted with a rubber sleeve, thus ensuring both stability and the durability of the mechanism.

[0030] In the design of the rotating racks, the cross-sections of the first rotating rack 8 and the second rotating rack 12 both adopt a "丿"-shaped design, and the cross-sections of the first retaining rack 11 and the second retaining rack 14 also adopt the same "丿"-shaped design. This design not only enhances the structural stability but also enables the first retaining rack 11 to smoothly pass through the lower notch of the first rotating rack 8, and the second retaining rack 14 to pass through the lower notch of the second rotating rack 12, thus achieving the stable support and flipping of the barreled water.

[0031] The design of the rotating rollers 7 is also ingenious. It consists of three parts: a bearing seat, bearings, and a roller shaft. The bearings are installed on the bearing seat, and the roller shaft passes through the two bearings, ensuring smooth and stable rotation. Multiple rotating rollers 7 are fixed to the first base 5 or the second base 6 by bolts, and the first retaining rack 11 or the second retaining rack 14 is fixed to the rotating rollers 7 by bolts. The first rotating rack 8 and the second rotating rack 12 are also fixed to the rotating rollers 7 by bolts, thus ensuring the stability and reliability of the entire mechanism.

[0032] The slide rail 9 is fixed to the first rotating rack 8 by bolts, and the telescopic end of the first hydraulic cylinder 10 is provided with a rotating head, which is placed in the chute of the slide rail 9. Such a design enables the first rotating rack 8 to flip towards the direction of the second rotating rack 12, thus achieving the smooth flipping of the barreled water.

[0033] The rotating head of the second hydraulic cylinder 13 is placed at the lower part of the bottom surface of the second rotating rack 12, and its telescopic movement drives the second rotating rack 12 to move towards the direction of the second base 6, thus achieving the stable placement of the barreled water on the second rotating rack 12. Through this design, the entire mechanism can achieve precise control and flexible adjustment during operation, ensuring the safety and stability of the barreled water during transportation and flipping.

[0034] Usage process: Turn on the power supply of the driving device 3, and the conveyor belt 2 starts to run. Place the barreled water on the first base 5, ensuring that the barreled water is close to the baffle 4. The barreled water is driven by the conveyor belt 2 and moves smoothly towards the outlet of the first base 5. When the barreled water reaches the outlet of the first base 5, the first hydraulic cylinder 10 starts to act, pushing the first rotating rack 8 to rotate. The first hydraulic cylinder 10 continues to expand and contract, driving the first rotating rack 8 to rotate, so that the barreled water is flipped from the first base 5 to the second rotating rack 12. The second hydraulic cylinder 13 starts to act, pushing the second rotating rack 12 to be laid flat, so that the barreled water is stably placed on the second base 6. After the barreled water is stable on the second base 6, subsequent operations or handling can be carried out.

[0035] Detailed steps of the flipping process: Driven by the conveyor belt 2, the bottled water reaches the outlet of the first base 5. The telescopic end of the first hydraulic cylinder 10 begins to move, and the rotating head slides along the slide rail 9. The first hydraulic cylinder 10 pushes the first rotating frame 8 to rotate around the rotating roller 7, starting to flip the bottled water. The first rotating frame 8 continues to rotate, and the bottled water gradually flips from the first base 5 onto the second rotating frame 12. The bottled water is completely flipped onto the second rotating frame 12, at which point it is in an inverted state. The second hydraulic cylinder 13 begins to extend and retract, pushing the second rotating frame 12 to flatten. The second rotating frame 12 is completely flattened, and the bottled water is placed stably on the second base 6, completing the flipping process.

[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-efficiency and energy-saving bottled water conveying and tilting mechanism, comprising a support (1), a conveyor belt (2), a drive device (3), and a baffle (4), wherein the conveyor belt (2) is installed in the support (1) and driven by the drive device (3), and the baffle (4) is located on the upper side of the support (1) to prevent the bottle from tipping over, characterized in that: A first base (5) is installed at the outlet of the bracket (1), and a second base (6) is provided at the outer end of the first base (5). The first base (5) is connected to a first rotating frame (8) through a rotating roller (7), and the first rotating frame (8) is connected to a first hydraulic cylinder (10) through a sliding rail (9). The first base (5) is connected to a first blocking frame (11) through another rotating roller (7). The barrel is stabilized by the included angle between the first blocking frame (11) and the first rotating frame (8). The first hydraulic cylinder (10) is connected to the first base (5) through a rotating head. The first hydraulic cylinder (10) expands and contracts and slides along the sliding rail (9), driving the first rotating frame (8) to rotate, and further driving the barrel on the first rotating frame (8) to perform a flipping operation. The second base (6) is connected to a second rotating frame (12) through another rotating roller (7). The second base (6) is connected to a second hydraulic cylinder (13) through a rotating head. The second hydraulic cylinder (13) is connected to the second rotating frame (12) through a rotating head. The second base (6) is connected to a second blocking frame (14) through another rotating roller (7). The barrel on the first rotating frame (8) is flipped and placed on the second rotating frame (12) and the second blocking frame (14). The second hydraulic cylinder (13) expands and contracts to flatten the second rotating frame (a12), flattening the barrel.

2. The high-efficiency and energy-saving bottled water conveying and turning mechanism according to claim 1, characterized in that: The structures of the first base (5) and the second base (6) are designed in an "I" shape. An anti-overturning rod (15) is provided at the connection of the first base (5) and the second base (6). The anti-overturning rod (15) prevents the barrel on the first rotating frame (8) from tipping over. A rubber sleeve is sleeved on the rod body of the anti-overturning rod (15).

3. The high-efficiency and energy-saving bottled water conveying and turning mechanism according to claim 2, characterized in that: The cross-sections of the first rotating frame (8) and the second rotating frame (12) are designed in a "丿" shape. The cross-sections of the first blocking frame (11) and the second blocking frame (14) are designed in a "丿" shape. The first blocking frame (11) passes through the lower notch of the first rotating frame (8), and the second blocking frame (14) passes through the lower notch of the second rotating frame (12).

4. The high-efficiency and energy-saving bottled water conveying and turning mechanism according to claim 3, characterized in that: The rotating roller (7) is divided into a bearing seat, a bearing, and a roller shaft. The bearing is installed on the bearing seat, and the roller shaft passes through the two bearings. Multiple rotating rollers (7) are fixed to the first base (5) or the second base (6) by bolts. The first blocking frame (11) or the second blocking frame (14) is fixed to the rotating roller (7) by bolts. The first rotating frame (8) and the second rotating frame (12) are fixed to the rotating roller (7) by bolts.

5. The high-efficiency and energy-saving bottled water conveying and tilting mechanism according to claim 4, characterized in that: The sliding rail (9) is fixed to the first rotating frame (8) by bolts. A rotating head is provided at the telescopic end of the first hydraulic cylinder (10), and this rotating head is placed in the chute of the sliding rail (9). The first rotating frame (8) flips towards the second rotating frame (12).

6. The high-efficiency and energy-saving bottled water conveying and turning mechanism according to claim 5, characterized in that: The rotating head of the second hydraulic cylinder (13) is placed below the bottom surface of the second rotating frame (12). The second hydraulic cylinder (13) expands and contracts to drive the second rotating frame (12) to move towards the second base (6), flattening the barrel on the second rotating frame (12).

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