Quantitative output device for gel filling

Abstract

The utility model discloses a quantitative output device for gel filling, which relates to the technical field of gel product processing and comprises a charging basket, a support, a filling seat and a filling head. The material barrel is fixedly arranged on the support and comprises a barrel cover and a barrel body, the barrel cover is installed on an upper opening of the barrel body, a feeding hole is formed in the barrel cover, and a stirring motor is arranged at the top of the barrel cover; a discharge hole is formed in the lower part of the barrel body, and a stirring roller is mounted in the center in the barrel body and can rotate around the center; the upper end of the stirring roller extends out of the barrel cover and is rotationally connected with the output end of the stirring motor; a feeding hole is formed in the upper part of the filling seat and is fixedly connected with the discharging hole; a plurality of material distribution outlets are formed in the lower part of the material distribution box, and a filling head is connected below each material distribution outlet; the filling head is hollow and is provided with a material conveying hose, and the feeding end of the material conveying hose is connected with the material distributing outlet; a material conveying motor is arranged on the side edge of the filling head, and the output end of the material conveying motor drives the material conveying hose to do rhythmic motion; and the discharging end of the conveying hose extends out of the lower part of the filling head.

Description

Technical Field

[0001] This utility model relates to the field of gel product processing technology, specifically a quantitative output device for gel filling. Background Technology

[0002] Gels are polymer solutions or sols of a certain concentration. When the gel concentration reaches a certain level, it loses its natural fluidity and forms an elastic semi-solid with considerable viscosity. This characteristic of gels causes a series of problems in the production of gel products: First, the poor fluidity of gels leads to slow feeding speed in the container, affecting feeding efficiency; second, because they fall slowly in the container, residual material often adheres to the container wall. If they are not stirred for a long time, the residual material will deteriorate, affecting the quality of other gel products in the container; in addition, their high viscosity and low flow characteristics are not conducive to quantitative filling, often resulting in a lower actual product content after filling due to residue and adsorption at the outlet. Utility Model Content

[0003] The purpose of this invention is to provide a quantitative output device for gel filling, so as to achieve full and effective stirring and extrusion of gel in the material tank, and to achieve quantitative control of gel output through the discharge component, so as to ensure that the content of the product meets the standard.

[0004] This utility model discloses a quantitative output device for gel filling, comprising a material bucket, a support, a filling seat, and a filling head.

[0005] The material hopper is fixedly mounted on a support and includes a lid and a body. The lid is installed at the top of the body and has a feeding hole and a stirring motor at the top. The body has a discharge hole at the bottom and a stirring roller is installed at the center of the interior, allowing it to rotate around the center. The upper end of the stirring roller extends out of the lid and is rotatably connected to the output end of the stirring motor.

[0006] The filling station is hollow inside, with a feed inlet at the top that is fixedly connected to the discharge port. Several dispensing outlets are located at the bottom, and a filling head is connected to each dispensing outlet.

[0007] The filling head is hollow and equipped with a conveying hose. The inlet end of the conveying hose is connected to the dispensing outlet. A conveying motor is located on the side of the filling head, and the output end of the conveying motor drives the conveying hose to perform rhythmic movements. The outlet end of the conveying hose extends out of the lower part of the filling head.

[0008] As a further improvement of this utility model, it also includes a conveyor line, which is located directly below the filling head. The conveyor line includes a conveyor belt, a material support seat, and a positioner. A circular recess is formed in the center of the material support seat, and several material support seats are evenly spaced on the conveyor belt, moving horizontally below the filling head under the drive of the conveyor belt. A positioning head is formed on the side of each material support seat, and the positioner is correspondingly installed on the horizontal side of the positioning head and electrically connected to the conveyor motor.

[0009] As a further improvement of this utility model, a pulley is installed at the upper end of the stirring roller and a pulley is installed at the output end of the stirring motor. The two pulleys are connected by a belt to achieve rotational transmission.

[0010] As a further improvement of this utility model, the outer edge of the bucket lid is provided with 4 bolt seats, and the opening of the bucket body is provided with 4 corresponding connecting ears. The bolt seats and connecting ears are fixedly installed by bolts.

[0011] As a further improvement of this utility model, the stirring roller has horizontal circular rods at both the upper and lower ends inside the barrel, with the middle of the circular rods fixedly connected to the rollers. The two stirring blades are symmetrically arranged at the center and tilted, with their outer edges curved in an arc shape, corresponding to the curvature of the barrel's inner cavity. The two ends of each stirring blade are fixedly connected to the opposite ends of the upper and lower circular rods, respectively.

[0012] As a further improvement of this utility model, the bottom of the inner cavity of the barrel is inverted conical.

[0013] As a further improvement of this utility model, the lower part of the filling seat has 8 material outlets, which are divided into two groups and arranged symmetrically.

[0014] As a further improvement of this utility model, a precision weighing unit is provided at the bottom of the material support, which is electrically connected to the material conveying motor to control its rotation start and stop.

[0015] This invention discloses a quantitative output device for gel filling. A conveying motor drives the rhythmic movement of a conveying hose to achieve quantitative output of the gel product within the hose. Furthermore, a receiving seat monitors the gel filling volume in real time to ensure the product content meets standards. In addition, the device uses a stirring roller whose blades are adapted to the inner wall of the material container, enabling thorough stirring of the gel stored within and preventing gel stagnation and deterioration. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0017] Figure 2 This is a schematic diagram of the bucket lid and its upper parts according to the present invention;

[0018] Figure 3 This is a cross-sectional view of the inside of the barrel of this utility model;

[0019] Figure 4 This is a schematic diagram of the filling base of this utility model;

[0020] Figure 5 This is a cross-sectional view of the filling head of this utility model;

[0021] Figure 6 This is a schematic diagram of the material conveying line of this utility model;

[0022] Figure 7 This is a schematic diagram of the positioning head and positioning seat of this utility model;

[0023] 1. Material bucket; 2. Support frame; 3. Filling seat; 4. Filling head; 5. Conveying line; 101. Bucket lid; 1011. Feeding hole; 1012. Mixing motor; 102. Bucket body; 1021. Discharge hole; 1022. Mixing roller; 301. Feed inlet; 302. Distributing outlet; 401. Conveying hose; 402. Conveying motor; 4021. Roller shaft; 4022. Roller; 501. Conveying belt; 502. Material support seat; 5021. Positioning head; 503. Positioner. Detailed Implementation

[0024] Specific embodiment 1: A quantitative output device for gel filling, including a material bucket 1, a support 2, a filling seat 3, a filling head 4, and a material conveying line 5.

[0025] The material bucket 1 is a cylindrical hollow bucket, including a bucket lid 101 and a bucket body 102.

[0026] A circular lid 101 has a through hole as a feeding hole 1011. A stirring motor 1012 is fixedly mounted on the top surface of the lid 101. The motor shaft of the stirring motor 1012 is vertically downward and located horizontally to the side of the central axis of the lid 101. A pulley is fixedly mounted on the motor shaft. Four evenly spaced bolt seats are formed along the outer edge of the lid 101, with bolt holes in the center of each bolt seat. A downward-facing circular protrusion is formed on the bottom surface of the lid 101, creating a circular stepped surface.

[0027] The barrel body 102 is a hollow cylindrical barrel with an open top. Its top bottom is fitted to the circular stepped surface of the barrel lid 101, and its inner cavity fits the lower circular protrusion of the bottom surface of the barrel lid 101. Four connecting ears, corresponding to bolt seats on the barrel lid 101, are formed on the upper outer periphery of the barrel body 102. Each connecting ear has a corresponding bolt hole, and bolts are screwed into each pair of bolt seats to secure the barrel lid 101 to the barrel body 102. A stirring roller 1022 is installed in the center of the barrel body 102. The upper end of the stirring roller 1022 extends through the center of the barrel lid 101, protruding above the lid. A pulley is fixedly installed on the protruding upper end of the stirring roller 1022, and is connected to the pulley at the end of the motor shaft of the stirring motor 1012 via a belt for transmission. The stirring roller 1022 has horizontal cylindrical rollers at both its upper and lower ends inside the barrel 102. The middle of each roller is fixedly connected to the roller. Two stirring blades are obliquely positioned between the two cylindrical rollers, symmetrically installed around the central axis of the stirring roller 1022. The outer edge of each stirring blade is curved, corresponding to the curvature of the inner cavity of the barrel 102, to agitate all the gel inside the barrel and prevent it from deteriorating due to prolonged retention. Both ends of each stirring blade are fixedly connected to the opposite ends of the upper and lower cylindrical rollers. Driven by the stirring motor 1012, the stirring roller 1022 rotates clockwise inside the barrel 102, thoroughly agitating the gel. The bottom of the inner cavity of the barrel 102 is inverted conical, with a discharge hole 1021 at the center of the lower part of the inverted cone to facilitate gel discharge.

[0028] The filling base 3 is rectangular in shape and hollow inside. It has a feed inlet 301 at the center of the upper part and eight distributing outlets 302 at the lower part. The eight distributing outlets 302 are arranged in two rows and are symmetrically arranged horizontally at the lower part. The feed inlet 301 is fixedly connected to the discharge hole 1021. The gel in the material tank 1 flows downward through the filling base 3 and is divided into eight streams.

[0029] Eight filling heads 4 are fixedly connected to the eight dispensing outlets 302 of the filling base 3. The filling head 4 is hollow inside, with openings at both the top and bottom that connect to the inner cavity. The upper opening is fixedly connected to the dispensing outlet. The inner cavity of the filling head 4 is cylindrical, and a curved, arc-shaped conveying hose 401 that fits the inner cavity is installed therein. The upper and lower ends of the conveying hose 401 are connected to the openings at the top and bottom of the filling head 4, respectively, to convey gel. A conveying motor 402 is fixedly installed on the outer side of the filling head 4. The motor shaft of the conveying motor 402 passes through the inner cavity shaft. A pair of roller shafts 4021 are symmetrically arranged at the center of the motor shaft that passes through the inner cavity. The head end of the roller shaft 4021 is provided with a freely rotating roller 4022. The roller 4022 contacts the curved section of the conveying hose 401 and flattens the cavity. Driven by the feeding motor 402, the rollers 4022 on the roller shaft 4021 squeeze the bent section of the feeding hose 401 around the shaft, extruding the gel inside the hose. The amount of gel discharged for each section of the feeding hose 401 squeezed is a fixed value. By controlling the rotation angle of the roller shaft 4021 to control the length of the squeezed feeding hose 401, a quantitative output of the gel inside the hose can be achieved.

[0030] The conveyor line 5 comprises two conveyor belts 501, installed parallel to each other on both sides of a strip-shaped frame. The two conveyor belts 501 are respectively installed directly below a row of filling heads 4, arranged horizontally. Each conveyor belt 501 has several evenly spaced material support seats 502. Each material support seat 502 is frustum-shaped, with a circular recess at its center to hold the can to be filled. Each material support seat 502 has a positioning head 5021 on its side near the frame. Eight positioners 503 are mounted on the frame, directly below the dispensing outlet 302, divided into two groups, each horizontally corresponding to one of the eight positioners 5021 on either side. When a positioner 503 aligns with a positioner 5021, it sends an electrical signal to the corresponding filling head 4 above, allowing material to be dispensed.

[0031] Specific Embodiment Two: Based on Specific Embodiment One, a precision weighing unit is provided at the bottom of the material receiving seat 502, electrically connected to the conveying motor 402, to continuously weigh the quality of the filled gel product and output data in real time. If the actual quality of a certain tank is insufficient due to gel residue adsorption at the filling head 4, the specific filling head 4 can be locked by the positioner 503 and the positioning head 5021. Through the electrical connection between the precision weighing unit and the conveying motor 402, the corresponding filling head 4 can be controlled to perform quantitative replenishment filling, achieving dual protection of filling quantity.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the scope of the invention. All variations, modifications and substitutions within the spirit and principle of the present invention are within the protection scope of the present utility model.

Claims

1. A quantitative dispensing device for gel filling, characterized in that: It includes a material bucket (1), a support (2), a filling seat (3), and a filling head (4); The material bucket (1) is fixedly mounted on the bracket (2), including a bucket cover (101) and a bucket body (102). The bucket cover (101) is installed on the upper opening of the bucket body (102). The bucket cover (101) has a feeding hole (1011) and a stirring motor (1012) is installed on the top. The bucket body (102) has a discharge hole (1021) at the bottom. A stirring roller (1022) is installed in the center of the inside of the bucket body (102) and can rotate around the center. The upper end of the stirring roller (1022) extends out of the bucket cover (101) and is rotatably connected to the output end of the stirring motor (1012). The filling base (3) is hollow inside, with a feed inlet (301) at the top, which is fixedly connected to the discharge hole (1021); and several dispensing outlets (302) at the bottom, with a filling head (4) connected below each dispensing outlet (302). The filling head (4) is hollow inside and is equipped with a conveying hose (401). The inlet end of the conveying hose (401) is connected to the dispensing outlet (302). A conveying motor (402) is provided on the side of the filling head (4). The output end of the conveying motor (402) drives the conveying hose (401) to make rhythmic movements. The outlet end of the conveying hose (401) extends out of the lower part of the filling head (4).

2. The quantitative dispensing device for gel filling according to claim 1, characterized in that: The material conveying hose (401) has a section inside the filling head (4) that is curved in an arc. The output end of the material conveying motor (402) is concentric with the curved section. The output end of the material conveying motor (402) includes a pair of centrally symmetrically arranged roller shafts (4021). The head end of the roller shafts (4021) is provided with a freely rotatable roller (4022). The roller (4022) contacts the curved section of the material conveying hose (401) and flattens the tube cavity.

3. The quantitative dispensing device for gel filling according to claim 1, characterized in that: It also includes a conveyor line (5), which is located directly below the filling head (4); the conveyor line (5) includes a conveyor belt (501), a support seat (502) and a locator (503); the support seat (502) has a circular recess in the center, and several support seats (502) are evenly distributed on the conveyor belt (501) and driven by the conveyor belt (501) to move horizontally below the filling head (4); each support seat (502) has a locating head (5021) on its side, and the locator (503) is installed on the horizontal side of the locating head (5021) and is electrically connected to the conveyor motor (402).

4. The quantitative dispensing device for gel filling according to claim 1, characterized in that: A pulley is installed at the upper end of the stirring roller (1022), and a pulley is installed at the output end of the stirring motor (1012). The two pulleys are connected by a belt to achieve rotational transmission.

5. The quantitative dispensing device for gel filling according to claim 1, characterized in that: The outer edge of the lid (101) has 4 bolt seats, and the opening of the body (102) has 4 corresponding connecting ears. The bolt seats and connecting ears are fixedly installed by bolts.

6. The quantitative dispensing device for gel filling according to claim 1, characterized in that: The stirring roller (1022) is located inside the barrel body (102) with horizontal round rods at both the upper and lower ends, and the middle part of the round rods is fixedly connected to it; the two stirring blades are symmetrically arranged at the center and are inclined, with the outer edge contour being curved in an arc, corresponding to the curvature of the inner cavity of the barrel body (102); the two ends of a single stirring blade are fixedly connected to the opposite ends of the upper and lower round rods respectively.

7. The quantitative dispensing device for gel filling according to claim 1, characterized in that: The bottom of the inner cavity of the barrel body (102) is inverted cone shape.

8. The quantitative dispensing device for gel filling according to claim 1, characterized in that: The lower part of the filling station (3) has 8 material outlets (302), which are divided into two groups and arranged symmetrically.

9. A quantitative dispensing device for gel filling according to claim 3, characterized in that: The bottom of the material support (502) is equipped with a precision weighing unit, which is electrically connected to the material conveying motor (402) to control its rotation and start / stop.

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