Metal quenching equipment for metal heat treatment

Abstract

The utility model discloses metal quenching equipment for metal heat treatment, which comprises a treatment box, support frames are fixedly arranged on two sides of the treatment box, a support plate is detachably arranged on the support frames, a water tank is fixedly arranged on the support plate, support legs are fixedly arranged at the lower end of the treatment box, and the water tank is fixedly arranged on the support legs. A storage box is arranged between the supporting legs, and a metal product is subjected to heat treatment through a treatment box. A spraying structure is arranged on the supporting plate, the spraying structure comprises a moving frame, a spraying head, a threaded rod and a sliding rod, the moving frame is movably arranged on the supporting plate, an electric push rod is fixedly arranged on the supporting plate, a bearing frame is fixedly arranged at the moving end of the electric push rod, a through hole is formed in the bearing frame, and the through hole is communicated with the spraying head. The multiple through holes are formed, and rainfall can be conveniently sprayed to the surface of the metal product through the spraying structure.

Description

Technical Field

[0001] This utility model relates to the field of metal heat treatment, and more specifically, it relates to a metal quenching device for metal heat treatment. Background Technology

[0002] Quenching is a heat treatment process. For steel, quenching involves heating the steel to a temperature above the critical temperature (for hypoeutectoid or hypereutectoid steel), holding it at that temperature for a period to achieve complete or partial austenitization, and then rapidly cooling it at a rate greater than the critical cooling rate to below Ms (or isothermally near Ms) to induce martensitic (or bainitic) transformation. This process is widely used in the production of metal products. Quenching equipment is generally used to achieve the quenching purpose. However, different types of metals require different quenching solutions; some require water quenching, while others require oil quenching. Existing quenching equipment is inconvenient for changing the quenching solution, thus affecting its applicability to different metals. Furthermore, larger metal products need to be immersed in the quenching solution during quenching. When the metal product is small or sheet-like, it may float on the surface, preventing one surface from contacting the quenching solution and hindering the quenching process. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In view of the problems existing in the prior art, this utility model provides a metal quenching equipment for metal heat treatment to solve the technical problems mentioned in the background art.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the present invention provides the following technical solution: a metal quenching equipment for metal heat treatment, comprising a treatment box, support frames fixedly provided on both sides of the treatment box, support plates detachably provided on the support frames, a water tank fixedly provided on the support plates, support legs fixedly provided at the lower end of the treatment box, and a storage box provided between the support legs, wherein metal products are heat treated through the treatment box;

[0007] The support plate is equipped with a spray structure, which includes a movable frame, a nozzle, a threaded rod, and a sliding rod. The movable frame is movably mounted on the support plate, and an electric push rod is fixedly mounted on the support plate. A support frame is fixedly mounted on the moving end of the electric push rod. The support frame has multiple through holes, which facilitate the spraying of water onto the surface of the metal products.

[0008] The present invention is further configured such that: an inlet pipe is provided on the water tank; an intermediate pipe is provided inside the water tank; a heat sink is fixedly provided on the intermediate pipe; multiple heat sinks are provided; a drain pipe is provided on the processing tank; a first connecting pipe is fixedly provided on one side of the processing tank; a second connecting pipe is fixedly provided on the other side of the processing tank; and valves are provided on both the first connecting pipe and the second connecting pipe.

[0009] The present invention is further configured such that one end of the first connecting pipe and the second connecting pipe are both connected to the inside of the processing tank, and the other end of the first connecting pipe and the second connecting pipe are respectively connected to both ends of the intermediate pipe. A first pump body is connected to the first connecting pipe, and the oil in the processing tank is pumped into the intermediate pipe through the first pump body.

[0010] The present invention is further configured such that a third connecting pipe is fixedly provided between the processing tank and the storage tank, the processing tank and the storage tank are connected by the third connecting pipe, a valve is provided on the third connecting pipe, and an external pump is provided inside the storage tank, so that when the oil is not in use, the oil can be pumped back from the processing tank to the storage tank by the external pump.

[0011] The present invention is further configured such that mounting grooves are respectively opened at both ends of the support plate, the threaded rod and the sliding rod are respectively set in the two mounting grooves, a slider is fixedly set at the upper end of the movable frame, the slider is slidably connected to the mounting groove, and multiple spray heads are provided and evenly arranged along the length direction of the movable frame, thereby realizing the installation of the spray structure.

[0012] The present invention is further configured such that the threaded rod is rotatably connected to the support plate via a bearing, both ends of the slide rod are provided with threads, the side end of the support plate has an opening with threads inside, the slide rod passes through the opening into the mounting groove opened on the support plate, the slide rod is threadedly connected to the support plate, both the threaded rod and the slide rod pass through the slider, the movable frame is hollow inside, and the nozzle is fixedly mounted on the movable frame, thereby facilitating the installation of the threaded rod and the slide rod.

[0013] The present invention is further configured such that a motor is fixedly mounted on the support plate, the output end of the motor is fixedly connected to the threaded rod, the threaded rod is threadedly connected to the slider, and the slider is slidably connected to the slide rod, thereby driving the threaded rod to rotate through the motor, thereby driving the moving frame to move.

[0014] The present invention is further configured such that the nozzle is connected to both ends of the movable frame, a second pump body is fixedly installed on the support plate, and a connecting pipe is provided between the second pump body and the water tank and between the second pump body and the movable frame. The water tank, the movable frame and the second pump body are connected by the connecting pipe, so as to facilitate the pumping of water from the water tank into the movable frame through the second pump body. The connecting pipe is a flexible hose.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a metal quenching device for metal heat treatment, which has the following beneficial effects:

[0017] 1. This utility model, by setting up a processing tank, a water tank, and a storage tank, allows for the following process when heat-treating metal products: If the metal products require oil quenching, according to existing technology, a pump body is placed in the storage tank. The pump body in the storage tank pumps the oil into the processing tank through a third connecting pipe. The metal products are then placed on a support frame, and an electric push rod extends to move the support frame into the processing tank, immersing it in the oil, thus achieving oil quenching of the metal products. If water quenching is required, the water tank is connected to an external water supply device through the water inlet pipe at the top, adding water to the tank. A second pump body draws water from the tank and pumps it into a movable frame through a connecting pipe. The movable frame is connected to a nozzle, allowing water to be sprayed from the nozzle into the processing tank, quenching the metal products with water. This facilitates the replacement of the quenching liquid as needed, making it convenient to quench different metal products.

[0018] 2. This utility model, by setting up a spray structure, allows water to be drawn from the water tank by a second pump body when the metal parts to be quenched float on the water surface. The water is then pumped into the moving frame through a connecting pipe. The moving frame is connected to the nozzle, allowing water to be sprayed from the nozzle onto the surface of the metal parts. The other side of the metal parts comes into contact with the water surface in the treatment tank, thus facilitating the quenching of all surfaces of smaller metal parts and making the entire quenching equipment easier to use.

[0019] 3. This utility model connects the processing tank and the water tank via an intermediate pipe, which is connected by a first connecting pipe and a second connecting pipe. After a metal product is quenched, the oil absorbs heat from the metal product, causing the oil to heat up. The oil is then pumped from the processing tank into the intermediate pipe through the first connecting pipe by the first pump body. Once the oil reaches the intermediate pipe, the heat is conducted to the water in the water tank through the heat sink, thus cooling the oil. The cooled oil then returns to the processing tank through the second connecting pipe, which helps maintain a lower oil temperature and facilitates continuous quenching of metal products. Attached Figure Description

[0020] Figure 1A schematic diagram of the overall structure of a metal quenching equipment for metal heat treatment;

[0021] Figure 2 A schematic diagram of the overall side structure of a metal quenching equipment for metal heat treatment;

[0022] Figure 3 This is a schematic diagram of the structure of a support plate and a bracket for a metal quenching equipment used in metal heat treatment.

[0023] Figure 4 This is a schematic diagram of the cooperation structure between the support plate and the water tank of a metal quenching equipment for metal heat treatment;

[0024] Figure 5 This is a schematic diagram of the processing box of a metal quenching equipment for metal heat treatment.

[0025] In the diagram: 1. Processing box; 2. Support frame; 3. Support plate; 4. Water tank; 5. Support leg; 6. Storage box; 7. Moving frame; 8. Nozzle; 9. Threaded rod; 10. Slide rod; 11. Electric push rod; 12. Support frame; 13. Through hole; 14. Water inlet pipe; 15. Intermediate pipe; 16. Heat sink; 17. Drain pipe; 18. First connecting pipe; 19. Second connecting pipe; 20. First pump body; 21. Third connecting pipe; 22. Mounting slot; 23. Slider; 24. Motor; 25. Second pump body; 26. Connecting pipe. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figure 1-5 A metal quenching device for metal heat treatment includes a processing box 1, with support frames 2 fixedly installed on both sides of the processing box 1, support plates 3 detachably installed on the support frames 2, a water tank 4 fixedly installed on the support plates 3, support legs 5 fixedly installed at the lower end of the processing box 1, and a storage box 6 installed between the support legs 5.

[0030] A spray structure is provided on the support plate 3. The spray structure includes a movable frame 7, a nozzle 8, a threaded rod 9 and a sliding rod 10. The movable frame 7 is movably mounted on the support plate 3. An electric push rod 11 is fixedly mounted on the support plate 3. A support frame 12 is fixedly mounted on the moving end of the electric push rod 11. A through hole 13 is provided on the support frame 12. Multiple through holes 13 are provided.

[0031] In this embodiment, the metal product is quenched by storing oil or water in the processing tank 1, the oil is stored in the storage tank 6 when water quenching is used, and the water is stored in the water tank 4.

[0032] More specifically, the spray structure facilitates the spraying of water onto the surface of the metal product, which is convenient for quenching all surfaces of the metal product, and the support frame 12 supports the metal product.

[0033] Please see Figures 1-5 As an embodiment of quenching metal products by oil: a water tank 4 is provided with a water inlet pipe 14, an intermediate pipe 15 is provided inside the water tank 4, a heat sink 16 is fixedly provided on the intermediate pipe 15, and multiple heat sinks 16 are provided; a drain pipe 17 is provided on the processing box 1; a first connecting pipe 18 is fixedly provided on one side of the processing box 1, and a second connecting pipe 19 is fixedly provided on the other side of the processing box 1; one end of the first connecting pipe 18 and the second connecting pipe 19 are both connected to the inside of the processing box 1, and the other ends of the first connecting pipe 18 and the second connecting pipe 19 are respectively connected to the two ends of the intermediate pipe 15; a first pump body 20 is connected to the first connecting pipe 18; a third connecting pipe 21 is fixedly provided between the processing box 1 and the storage box 6, and the processing box 1 and the storage box 6 are connected through the third connecting pipe 21.

[0034] Specifically, if the metal product needs to be quenched with oil, the external pump in the storage tank 6 pumps the oil into the processing tank 1 through the third connecting pipe 21. The metal product is placed on the support frame 12, and the electric push rod 11 extends to drive the support frame 12 into the processing tank 1 and immerse it in the oil, thereby realizing the oil quenching of the metal product. During the quenching process, the oil absorbs heat from the metal product, causing the oil temperature to rise. The first pump 20 pumps the oil from the processing tank 1 into the intermediate pipe 15 through the first connecting pipe 18. After the oil reaches the intermediate pipe 15, the heat is conducted to the water in the water tank 4 through the heat sink 16, thereby cooling the oil with water. The cooled oil returns to the processing tank 1 through the second connecting pipe 19, keeping the oil at a low temperature and realizing continuous quenching of the metal product.

[0035] Please refer to Figure 1-5As an embodiment of quenching metal products by water: The support plate 3 has mounting grooves 22 at both ends, and threaded rods 9 and sliding rods 10 are respectively installed in the two mounting grooves 22. A slider 23 is fixedly installed on the upper end of the movable frame 7, and the slider 23 is slidably connected to the mounting grooves 22. Multiple nozzles 8 are provided. The threaded rod 9 is rotatably connected to the support plate 3 via bearings. Both ends of the sliding rod 10 are threaded, and the sliding rod 10 is threadedly connected to the support plate 3. Both the threaded rod 9 and the sliding rod 10 pass through the slider 23. The movable frame 7 is hollow inside, and the nozzles 8 are fixed... A motor 24 is fixedly mounted on a support plate 3 and mounted on a movable frame 7. The output end of the motor 24 is fixedly connected to a threaded rod 9. The threaded rod 9 is threadedly connected to a slider 23. The slider 10 is slidably connected to the slider 23. The nozzle 8 is connected to both ends of the movable frame 7. A second pump body 25 is fixedly mounted on the support plate 3. A connecting pipe 26 is provided between the second pump body 25 and the water tank 4, and between the second pump body 25 and the movable frame 7. The water tank 4, the movable frame 7, and the second pump body 25 are connected through the connecting pipe 26, which is a flexible hose.

[0036] Specifically, if water is needed to quench metal products, the water supply device is connected to the water inlet pipe 14 at the top of the water tank 4 to add water to the water tank 4. The water in the water tank 4 is drawn by the second pump body 25 and pumped into the moving frame 7 through the connecting pipe 26. The water is sprayed out from the nozzle 8 through the connection between the moving frame 7 and the nozzle 8 and sprayed into the treatment box 1 to quench the metal products.

[0037] In summary, when using it as a whole:

[0038] When metal products need to be quenched with oil, the external pump in the storage tank 6 pumps the oil into the processing tank 1 through the third connecting pipe 21. The metal products are placed on the support frame 12, and the electric push rod 11 extends to drive the support frame 12 into the processing tank 1, where it is immersed in the oil, thus achieving oil quenching of the metal products. During the quenching process, the oil absorbs heat from the metal products, causing the oil temperature to rise. The first pump 20 pumps the oil from the processing tank 1 into the intermediate pipe 15 through the first connecting pipe 18. After the oil reaches the intermediate pipe 15, the heat is conducted to the water in the water tank 4 through the heat sink 16, thereby cooling the oil with water. The cooled oil returns to the processing tank 1 through the second connecting pipe 19, keeping the oil at a low temperature and achieving continuous quenching of the metal products.

[0039] When metal products need to be quenched with water, the water supply device is connected to the water tank 4 through the water inlet pipe 14 at the top of the water tank 4, water is added to the water tank 4, the second pump body 25 draws water from the water tank 4, and pumps it into the moving frame 7 through the connecting pipe 26. The moving frame 7 is connected to the nozzle 8, so that the water is sprayed out from the nozzle 8 and sprayed into the treatment box 1, and the metal products are quenched by water.

[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A metal quenching apparatus for metal heat treatment, comprising a processing chamber (1), characterized in that: The processing box (1) is fixedly provided with support frames (2) on both sides, and a support plate (3) is detachably provided on the support frame (2). A water tank (4) is fixedly provided on the support plate (3). A support leg (5) is fixedly provided at the lower end of the processing box (1). A storage box (6) is provided between the support legs (5). A spray structure is provided on the support plate (3). The spray structure includes a movable frame (7), a nozzle (8), a threaded rod (9), and a sliding rod (10). The movable frame (7) is movably mounted on the support plate (3). An electric push rod (11) is fixedly mounted on the support plate (3). A support frame (12) is fixedly mounted on the moving end of the electric push rod (11). A through hole (13) is provided on the support frame (12). Multiple through holes (13) are provided.

2. The metal quenching equipment for metal heat treatment according to claim 1, characterized in that: The water tank (4) is provided with an inlet pipe (14), and the water tank (4) is provided with an intermediate pipe (15). A heat sink (16) is fixedly provided on the intermediate pipe (15). There are multiple heat sinks (16). The processing box (1) is provided with a drain pipe (17). A first connecting pipe (18) is fixedly provided on one side of the processing box (1), and a second connecting pipe (19) is fixedly provided on the other side of the processing box (1).

3. The metal quenching equipment for metal heat treatment according to claim 2, characterized in that: One end of the first connecting pipe (18) and the second connecting pipe (19) are connected to the inside of the processing box (1), and the other end of the first connecting pipe (18) and the second connecting pipe (19) are connected to both ends of the intermediate pipe (15). A first pump body (20) is connected to the first connecting pipe (18).

4. The metal quenching equipment for metal heat treatment according to claim 1, characterized in that: A third connecting pipe (21) is fixedly installed between the processing box (1) and the storage box (6), and the processing box (1) and the storage box (6) are connected through the third connecting pipe (21).

5. The metal quenching equipment for metal heat treatment according to claim 1, characterized in that: The support plate (3) has mounting grooves (22) at both ends. The threaded rod (9) and the sliding rod (10) are respectively set in the two mounting grooves (22). The upper end of the movable frame (7) is fixedly provided with a slider (23). The slider (23) is slidably connected to the mounting groove (22). Multiple nozzles (8) are provided and are evenly arranged along the length of the movable frame (7).

6. A metal quenching apparatus for metal heat treatment according to claim 5, characterized in that: The threaded rod (9) is rotatably connected to the support plate (3) through a bearing. Both ends of the slide rod (10) are threaded. The slide rod (10) is threadedly connected to the support plate (3). The threaded rod (9) and the slide rod (10) both pass through the slider (23). The movable frame (7) is hollow inside. The nozzle (8) is fixedly mounted on the movable frame (7).

7. A metal quenching apparatus for metal heat treatment according to claim 6, characterized in that: A motor (24) is fixedly installed on the support plate (3). The output end of the motor (24) is fixedly connected to the threaded rod (9). The threaded rod (9) is threadedly connected to the slider (23). The slider (10) is slidably connected to the slider (23).

8. A metal quenching apparatus for metal heat treatment according to claim 1, characterized in that: The nozzle (8) is connected to both ends of the movable frame (7). A second pump body (25) is fixedly installed on the support plate (3). A connecting pipe (26) is provided between the second pump body (25) and the water tank (4) and between the second pump body (25) and the movable frame (7). The water tank (4), the movable frame (7) and the second pump body (25) are connected through the connecting pipe (26). The connecting pipe (26) is a flexible hose.

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