Textile raw material scattering device

By designing a textile raw material dispersing device with vibration and separation mechanisms, the problem of the lack of impurity removal function in existing devices has been solved, achieving efficient dispersing and impurity removal, improving production efficiency and product quality, and protecting the environment and worker health.

CN223496724UActive Publication Date: 2025-10-31FOSHAN CHUANGFU YONGHONG TEXTILE LTD
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Patent Information

Application Number
CN202423069801.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-31
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing textile raw material dispersing devices lack impurity removal functions, resulting in low dispersing efficiency, high equipment maintenance costs, impact on product quality, increased labor intensity for workers, environmental pollution, and operational risks.

Method used

A textile raw material dispersing device was designed, comprising a feed inlet, a filter screen, a vibration assembly, a drive assembly, and a motor system. It achieves impurity removal and efficient dispersing through vibration and separation mechanisms. High-strength materials and a high-efficiency motor are used to provide power, and the separation effect is improved by combining a mesh screen and a bevel gear transmission system.

Benefits of technology

It improved production efficiency and product quality, protected the health of employees, improved the working environment, reduced equipment maintenance costs, and achieved efficient impurity removal and separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile raw material processing, and discloses a textile raw material scattering device which comprises a feeding port, the bottom of the feeding port is fixedly connected with a first box body, the interior of the first box body is fixedly connected with a filter sieve, the interior of the first box body is fixedly connected with a shell storage box, and the shell storage box is fixedly connected with a shell. A conveying pipe is fixedly connected to the exterior of the first box body, a second box body is fixedly connected to the exterior of the conveying pipe, a vibration assembly used for providing power is fixedly connected to the interior of the second box body, a connecting rod is fixedly connected to the exterior of the vibration assembly, and a first mesh screen is fixedly connected to the top of the connecting rod. By starting the vibrator, the connecting rod drives the first mesh screen to vibrate, and under the movement of the first mesh screen, vibration is carried out in the second box body, so that the production efficiency and the product quality are improved, environmental protection is facilitated, and then dust flying of textile raw materials can be avoided, and the working environment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of textile raw material processing technology, and in particular to a textile raw material dispersing device. Background Technology

[0002] A textile raw material dispersing device is an industrial piece of equipment used to loosen and uniformly mix textile raw materials such as cotton and synthetic fibers to improve the quality and efficiency of subsequent processing. It is widely used in textile mills and recycling centers to ensure the uniformity and cleanliness of raw materials. This device is an indispensable part of textile production and directly affects the quality of the final product.

[0003] In the existing technology, some textile raw material dispersing devices do not have impurity removal functions, which brings a series of problems, including reduced dispersing efficiency, increased equipment maintenance costs, affected textile quality, increased labor intensity of workers, affected working environment, limited applicability of the device, not conducive to energy conservation and emission reduction, and the existence of human operation risks. Therefore, a textile raw material dispersing device is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a textile raw material dispersing device, which aims to improve the problem that the existing technology does not have a purification function.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A textile raw material dispersing device includes an inlet, a box body 1 fixedly connected to the bottom of the inlet, a filter screen fixedly connected inside the box body 1, a storage tank fixedly connected inside the box body 1, a conveying pipe fixedly connected to the outside of the box body 1, a box body 2 fixedly connected to the outside of the conveying pipe, a vibration component for providing power fixedly connected inside the box body 2, a connecting rod fixedly connected to the outside of the vibration component, a screen 1 fixedly connected to the top of the connecting rod, a vibration spring fixedly connected to the bottom of the screen 1, a connecting rod 1 fixedly connected to the outside of the screen 1, a screen 2 fixedly connected to the top of the connecting rod 1, a connecting rod 2 fixedly connected to the outside of the screen 2, and a screen 3 fixedly connected to the top of the connecting rod 2.

[0007] As a further description of the above technical solution:

[0008] The outer side of the second housing is fixedly connected to a drive assembly for providing power. The drive assembly is fixedly connected to a drive shaft. The drive shaft is rotatably connected to a first transmission assembly. The first transmission assembly is rotatably connected to a driven shaft. The driven shaft is fixedly connected to a drive bevel gear. The drive bevel gear is rotatably connected to a driven bevel gear. The driven bevel gear is fixedly connected to a threaded rod. The threaded rod is rotatably connected to a discharge plate. The drive shaft is rotatably connected to a second transmission assembly. The threaded rod is rotatably connected to a brush plate.

[0009] As a further description of the above technical solution:

[0010] The outer side of the housing is fixedly connected to a motor support housing, the inner side of the motor support housing is fixedly connected to a motor, the inner side of the motor is fixedly connected to a drive shaft, and the outer side of the drive shaft is rotatably connected to a dispersing roller.

[0011] As a further description of the above technical solution:

[0012] A pulley is rotatably connected to the outside of the drive shaft, a belt is rotatably connected to the outside of the pulley, a second pulley is rotatably connected to the outside of the belt, and an air blower is rotatably connected to the outside of the second pulley.

[0013] As a further description of the above technical solution:

[0014] The outer side of the housing 2 is fixedly connected to a motor support housing 2, the inner side of the motor support housing 2 is fixedly connected to a motor 2, the inner side of the motor 2 is fixedly connected to a transmission shaft 2, the outer side of the transmission shaft 2 is rotatably connected to a pulley 3, the outer side of the pulley 3 is rotatably connected to a belt 2, the outer side of the belt 2 is rotatably connected to a pulley 4, and the outer side of the pulley 4 is rotatably connected to an air intake fan.

[0015] As a further description of the above technical solution:

[0016] A seed storage box is fixedly connected inside the second box, a motor four is fixedly connected to the outside of the second box, a material conveying assembly is rotatably connected inside the motor four, and a discharge port is fixedly connected inside the second box.

[0017] As a further description of the above technical solution:

[0018] The vibration assembly includes a vibrator, the inside of which is fixedly connected to the outside of the connecting rod;

[0019] As a further description of the above technical solution:

[0020] The drive assembly includes a motor three, which is internally fixedly connected to the outside of the drive shaft.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by activating the vibrator, the connecting rod drives the screen one to vibrate. Under the movement of the screen one, the screen vibrates inside the box two, which not only improves production efficiency and product quality, but also protects the health of workers and is beneficial to environmental protection. In turn, it can reduce dust in the work site during the processing of textile raw materials and improve the working environment.

[0023] 2. In this utility model, by starting motor three, motor three drives the drive shaft to rotate. Under the movement of the drive shaft, the drive shaft drives the driven bevel gear through the drive bevel gear to rotate inside the discharge plate, thereby realizing the processing of textile raw materials to better separate the cotton material on the bottom plate and prevent sticking. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of a textile raw material dispersing device proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the dispersing roller of a textile raw material dispersing device proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the structure of a mesh screen for a textile raw material dispersing device proposed in this utility model.

[0027] Figure 4 This is a schematic diagram of the structure of the brush plate of a textile raw material dispersing device proposed in this utility model.

[0028] Legend:

[0029] 1. Feed inlet; 2. Housing 1; 3. Motor support housing 1; 4. Motor 1; 5. Drive shaft 1; 6. Dispersing roller; 7. Pulley 1; 8. Belt 1; 9. Pulley 2; 10. Air blower; 11. Filter screen; 12. Storage tank; 13. Conveying pipe; 14. Housing 2; 15. Motor support housing 2; 16. Motor 2; 17. Drive shaft 2; 18. Pulley 3; 19. Belt 2; 20. Pulley 4; 21. Suction fan; 22. Vibrator 23. Connecting rod; 24. Screen 1; 25. Vibration spring; 26. Connecting rod 1; 27. Screen 2; 28. Connecting rod 2; 29. ​​Screen 3; 30. Motor 3; 31. Drive shaft; 32. Conveying assembly 1; 33. Driven shaft; 34. Conveying assembly 2; 35. Driven bevel gear; 36. Driven bevel gear; 37. Threaded rod; 38. Discharge plate; 39. Brush plate; 40. Seed storage box; 41. Motor 4; 42. Conveying assembly; 43. Discharge port. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 1 to 2This utility model provides an embodiment of a textile raw material dispersing device, including an inlet 1 with a wide opening to facilitate the smooth input of raw materials. A housing 2, made of wear-resistant material, is fixedly connected to the bottom of the inlet 1. A filter screen 11 is fixedly connected inside the housing 2 to screen out impurities and ensure the purity of the raw materials entering the next stage. A storage tank 12 is fixedly connected inside the housing 2 to store the pre-treated raw materials. A conveying pipe 13 is fixedly connected to the outside of the housing 2 to transport the screened raw materials to the next stage. A housing 14 is fixedly connected to the outside of the conveying pipe 13, and a vibration component is fixedly connected inside the housing 14 to provide power, generating high-frequency vibration to further disperse the raw materials. The moving component is externally fixedly connected to a connecting rod 23, typically made of high-strength steel, possessing sufficient strength and rigidity to stably transmit vibration force. A screen 24 is fixedly connected to the top of the connecting rod 23 to receive the vibrated and dispersed raw materials. A vibration spring 25 is fixedly connected to the bottom of the screen 24 to support the screen and mitigate vibration impact. A connecting rod 26 is externally fixedly connected to the screen 24 to connect multiple screens together, typically made of high-strength steel, possessing sufficient strength and rigidity to stably connect multiple screens. A screen 27 is fixedly connected to the top of the connecting rod 26 to further disperse the raw materials. A connecting rod 28 is externally fixedly connected to the screen 27 to connect it to a screen 29.

[0032] A screen 29 is fixedly connected to the top of connecting rod 28 for final dispersion of raw materials. A drive assembly is fixedly connected to the outside of the raw material box 14 to provide power and drive the entire cleaning device. A drive shaft 31 is fixedly connected inside the drive assembly, and as one of the core components of the drive assembly, a transmission assembly 32 is rotatably connected to the outside of the drive shaft 31 to transmit power to other components. A driven shaft 33 is rotatably connected inside the transmission assembly 32 to receive power from the drive shaft and transmit it to other components. A drive bevel gear 35 is fixedly connected to the outside of the driven shaft 33 to change the direction of power transmission. The driven bevel gear 36 is externally rotatably connected to the speed driving bevel gear 35 for working in conjunction with the driving bevel gear. The driven bevel gear 36 is externally fixedly connected to a threaded rod 37 for converting rotary motion into linear motion. The threaded rod 37 is externally rotatably connected to a discharge plate 38 for discharging the dispersed raw material. It is usually made of wear-resistant and impact-resistant materials to effectively prevent the raw material from being damaged during the discharge process. The drive shaft 31 is externally rotatably connected to a conveyor assembly 34 for distributing power to different processing stages. The threaded rod 37 is externally rotatably connected to a brush plate 39 for cleaning impurities on the screen surface.

[0033] Reference Figures 2 to 3The external casing 2 is fixedly connected to a motor support housing 3, designed in a rectangular shape to save space and made of high-strength steel to withstand the vibration generated during motor operation. Inside the motor support housing 3, a motor 4 is fixedly connected. This motor is a high-efficiency, energy-saving three-phase asynchronous motor, providing stable and powerful power output to drive the dispersing rollers for efficient raw material dispersing. Inside the motor 4, a drive shaft 5 is fixedly connected. This drive shaft is made of hard alloy steel, possessing extremely high bending and torsional resistance, ensuring stability and durability during high-speed rotation. Externally, the drive shaft 5 is rotatably connected to a dispersing roller 6, whose surface is covered with wear-resistant rubber material and designed with an uneven texture to increase friction against the raw materials. The external rotating connection of the force and dispersion effect drive shaft 15 is a pulley 7. The pulley is made of a polymer material with high elastic modulus, which has good toughness and impact resistance. The external rotating connection of pulley 7 is a belt 8, which is made of high-strength carbon fiber composite material, which has the characteristics of being lightweight, high-strength and wear-resistant. The external rotating connection of belt 8 is a pulley 9, which is also disc-shaped and made of the same material as pulley 7. The external rotating connection of pulley 9 is an air blower 10, whose blades adopt a streamlined design to reduce air resistance and improve fan efficiency. The external fixed connection of the housing 214 is a motor support shell 215, which is also made of high-strength steel and designed with a structure that facilitates heat dissipation to protect the internal motor 216 from overheating damage.

[0034] The motor support housing 215 has a motor 216 fixedly connected inside. This motor is also a high-efficiency, energy-saving model to support long-term continuous operation without excessive energy consumption. The motor 216 has a drive shaft 217 fixedly connected inside. This shaft is typically made of high-strength steel, providing high durability and stability. The drive shaft 217 is externally connected to a pulley 318, typically made of aluminum alloy or engineering plastic, with grooves on its surface to ensure the transmission effect of the belt 219. The pulley 318 is externally connected to a belt 219, made of wear-resistant rubber or polyurethane to ensure stable power transmission. The belt 21 is externally connected to a pulley 420, also made of high-strength carbon fiber composite material. The blades of the suction fan 21 are also streamlined, and their position and angle are designed to efficiently draw in air, creating airflow to aid in the transport and cleaning of raw materials during the dispersing process.

[0035] Reference Figures 3 to 4The inner part of the box 14 is fixedly connected to a seed storage box 40. The seed storage box is designed as a conical structure with a larger top and a smaller bottom, which facilitates the centralized storage and discharge of raw materials. The seed storage box is made of stainless steel with a smooth internal surface to reduce raw material residue and corrosion. A motor 41 is fixedly connected to the outside of box 14. This motor is a high-efficiency, energy-saving servo motor that can precisely control the rotation speed and feeding speed of the conveying components to adapt to different production needs. A conveying component 42, consisting of a series of spiral conveying blades made of wear-resistant alloy steel, is internally connected to the inside of box 14. The blades are designed with a precise tilt angle to achieve efficient and stable raw material conveying. An outlet 43 is internally fixedly connected to the inside of box 14. This outlet is designed to be adjustable to control the discharge speed and features an anti-clogging design to ensure smooth raw material output. The vibration component includes a vibrator 22, which uses an electromagnetic design to generate high-frequency vibration. The vibrator 22 is internally fixedly connected to the outside of connecting rod 23 and is made of high-strength steel to ensure stable transmission of vibration force and improve dispersing efficiency. The drive component includes a motor 30, which uses a high-power stepper motor to provide strong power output. The motor 30 is internally fixedly connected to the outside of the drive shaft 31.

[0036] Working principle: When using the device, cotton is put into the feed inlet 1. Motor 4 drives the dispersing roller 6 to rotate, which separates the tightly packed cotton and makes it fluffy. It enters the box 2 for the first separation. After the cotton is dispersed, it is blown into the box 14 by the air fan 10 through the conveying pipe 13. By starting the vibrator 22, the screens 24, 27, and 29 are vibrated up and down, which will separate the dispersed cotton again. Some sticky dirt, seeds and other dirt in the cotton will be separated. The separated dirt will fall onto the seed storage box 40 at the bottom.

[0037] By starting motor 30, the motor 30 drives the drive shaft 31 to rotate. The rotation of the drive shaft 31 causes motor 30 to drive the two conveyor components 32 and 34 on both sides to rotate outside the driven shaft 33. The driven shaft 33 then drives the drive bevel gear 35 to rotate. The rotation of the drive bevel gear 35, in turn, drives the threaded rod 37 to rotate inside the discharge plate 38 through the driven bevel gear 36, thereby cleaning the dirt inside the screen device.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A textile raw material dispersing device, comprising an inlet (1), characterized in that: A housing 1 (2) is fixedly connected to the bottom of the feed inlet (1). A filter screen (11) is fixedly connected inside the housing 1 (2). A storage tank (12) is fixedly connected inside the housing 1 (2). A conveying pipe (13) is fixedly connected to the outside of the housing 1 (2). A housing 2 (14) is fixedly connected to the outside of the conveying pipe (13). A vibration assembly for providing power is fixedly connected inside the housing 2 (14). The vibration assembly is fixedly connected to the outside of the housing 2 (14). A connecting rod (23) is connected to the top of the connecting rod (23), a screen one (24) is fixedly connected to the top of the screen one (24), a vibration spring (25) is fixedly connected to the bottom of the screen one (24), a connecting rod one (26) is fixedly connected to the outside of the screen one (24), a screen two (27) is fixedly connected to the top of the connecting rod one (26), a connecting rod two (28) is fixedly connected to the outside of the screen two (27), and a screen three (29) is fixedly connected to the top of the connecting rod two (28).

2. The textile raw material dispersing device according to claim 1, characterized in that: The outer side of the housing 2 (14) is fixedly connected to a drive assembly for providing power. The drive assembly is fixedly connected to a drive shaft (31). The outer side of the drive shaft (31) is rotatably connected to a transmission assembly 1 (32). The inner side of the transmission assembly 1 (32) is rotatably connected to a driven shaft (33). The outer side of the driven shaft (33) is fixedly connected to a drive bevel gear (35). The outer side of the drive bevel gear (35) is rotatably connected to a driven bevel gear (36). The outer side of the driven bevel gear (36) is fixedly connected to a threaded rod (37). The outer side of the threaded rod (37) is rotatably connected to a discharge plate (38). The outer side of the drive shaft (31) is rotatably connected to a transmission assembly 2 (34). The outer side of the threaded rod (37) is rotatably connected to a brush plate (39).

3. The textile raw material dispersing device according to claim 1, characterized in that: The outer side of the housing 1 (2) is fixedly connected to a motor support housing 1 (3), the inner side of the motor support housing 1 (3) is fixedly connected to a motor 1 (4), the inner side of the motor 1 (4) is fixedly connected to a transmission shaft 1 (5), and the outer side of the transmission shaft 1 (5) is rotatably connected to a dispersing roller (6).

4. The textile raw material dispersing device according to claim 3, characterized in that: The drive shaft 1 (5) is rotatably connected to a pulley 1 (7), the pulley 1 (7) is rotatably connected to a belt 1 (8), the belt 1 (8) is rotatably connected to a pulley 2 (9), and the pulley 2 (9) is rotatably connected to a blower fan (10).

5. The textile raw material dispersing device according to claim 1, characterized in that: The outer side of the housing 2 (14) is fixedly connected to a motor support housing 2 (15). The inner side of the motor support housing 2 (15) is fixedly connected to a motor 2 (16). The inner side of the motor 2 (16) is fixedly connected to a transmission shaft 2 (17). The outer side of the transmission shaft 2 (17) is rotatably connected to a pulley 3 (18). The outer side of the pulley 3 (18) is rotatably connected to a belt 2 (19). The outer side of the belt 2 (19) is rotatably connected to a pulley 4 (20). The outer side of the pulley 4 (20) is rotatably connected to an air intake fan (21).

6. The textile raw material dispersing device according to claim 1, characterized in that: The inner part of the second box (14) is fixedly connected to a seed storage box (40), the outer part of the second box (14) is fixedly connected to a motor (41), the inner part of the motor (41) is rotatably connected to a material conveying assembly (42), and the inner part of the second box (14) is fixedly connected to a discharge port (43).

7. The textile raw material dispersing device according to claim 1, characterized in that: The vibration assembly includes a vibrator (22), the inside of which is fixedly connected to the outside of the connecting rod (23).

8. A textile raw material dispersing device according to claim 2, characterized in that: The drive assembly includes a motor (30), which is internally fixedly connected to the outside of the drive shaft (31).