Napping machine

Abstract

The utility model provides a napping machine, and belongs to the technical field of napping machines. A napping machine comprises a workbench, the workbench is provided with a napping machine body and a scrap suction box, the napping machine is connected with the scrap suction box through a first conveying channel, and the interior of the scrap suction box sequentially comprises two napping rollers which are symmetrically arranged up and down along fabric, and a napping mechanism and a dust suction mechanism which are symmetrically arranged at the top and the bottom of the scrap suction box; a plurality of raising needle assemblies are arranged on the raising roller along the center of the raising roller in a surrounding mode. The utility model has the advantage of higher safety.

Description

Technical Field

[0001] This utility model belongs to the technical field of napping machines, specifically a napping machine. Background Technology

[0002] To make the fabric surface smoother and more comfortable, it is often necessary to perform a napping process. Nailed fabrics have a fluffier appearance and a softer feel. However, existing equipment generates a large amount of lint and debris on the fabric surface after napping. During the stacking process, these lint and debris are easily stirred up, filling the air with a large amount of debris. If operators accidentally inhale these lint and debris, it can have a significant impact on their health. Summary of the Invention

[0003] The purpose of this utility model is to address the aforementioned problems in existing technologies and propose a solution.

[0004] A type of napping machine with enhanced safety features.

[0005] The purpose of this utility model can be achieved through the following technical solution: a napping machine, including a workbench, on which a napping machine body and a lint suction box are installed. The napping machine body is connected to the lint suction box through a first conveying channel. The lint suction box includes, in sequence, two napping rollers symmetrically arranged along the fabric, a nap removal mechanism symmetrically installed at the top and bottom of the lint suction box, and a dust suction mechanism.

[0006] Several napping needle assemblies are arranged around the center of the napping roller;

[0007] The delinting mechanism includes a first drive motor, a first transmission rod, a support frame, and a delinting roller. The first drive motor is installed on one side of the lint collection box, and the output shaft of the first drive motor is connected to the first transmission rod. The support frame is symmetrically installed on the top of the lint collection box. The first transmission rod passes through the support frame, and a delinting roller is sleeved on the first transmission rod. The delinting roller is alternately equipped with a lint suction component and a replaceable cleaning brush plate component for suctioning and cleaning the lint roller.

[0008] The dust collection mechanism includes a dust collection box, a vacuum cleaner, and a conveying pipe. The dust collection box is installed above the dust collection box. Mounting brackets are installed on the top and bottom plates inside the dust collection box. Vacuum cleaners are installed on the mounting brackets. One side of the vacuum cleaner is connected to one side of the conveying pipe, and the other side of the conveying pipe is connected to the dust collection box.

[0009] Preferably, the napping roller has a plurality of sliding grooves circumferentially formed along the roller shaft, and the sliding grooves have a first guide rail. The napping needle assembly is slidably arranged on the first guide rail, and the napping needle assembly has a plurality of napping needles arranged on it for napping the fabric.

[0010] Preferably, the lint suction components are all disposed between the two cleaning brush plate components. The lint removal roller has a first groove, and the lint suction components are installed in the first groove. The lint suction components include an air pump and an air suction pipe. The air pump is installed in the first groove and is connected to the air suction pipe. The first transmission rod has a suction channel inside, and the air suction pipe is connected to the suction channel.

[0011] Preferably, a dust collection box is also installed on one side of the dust collection box, and the dust collection box contains a second vacuum cleaner, which is connected to the dust collection channel.

[0012] Preferably, the cleaning brush assembly includes a base and a cleaning brush, the base being embedded in the roller surface on which the lint removal roller is mounted, and the cleaning brush being detachably mounted on the base.

[0013] Preferably, the dust collection box also has a second discharge port for conveying the fabric out.

[0014] Preferably, the fabric also includes an output frame, on which a first conveying roller and a second conveying roller are mounted, the upper surface of the fabric abuts against the bottom of the first conveying roller, and the lower surface of the fabric abuts against the bottom of the second conveying roller.

[0015] Compared with the prior art, the advantages of this utility model are:

[0016] 1. By installing a cleaning brush assembly on the lint removal roller, the lint removal roller and the lint raising roller can rotate synchronously and crosswise when the lint raising roller rotates, sweeping up the lint and debris on the lint removal roller. At the same time, the suction assembly, which is alternately set with the cleaning brush assembly, can suck up and absorb the lint and debris that are swept down or scattered in the dust collection box. This helps to remove a large amount of lint and debris, prevents lint and debris from being blown up, and fills the air environment with a large amount of debris, preventing operators from accidentally inhaling lint and debris. This helps to protect the health of operators and makes the operation safer.

[0017] 2. After the napping process, a vacuum cleaner is added to vacuum up the lint and debris attached to the upper and lower surfaces of the fabric and store it in a dust collection box. This helps to remove and absorb a large amount of lint and debris from the fabric surface and improve the processing quality of the fabric. Attached Figure Description

[0018] Figure 1 This is a partial sectional view of the front of this utility model.

[0019] Figure 2 This is a front sectional view of the delinting roller in this utility model.

[0020] Figure 3 This is a partial sectional view of the side of segment AA of this utility model.

[0021] Figure 4 This is a side sectional view of segment BB in this utility model.

[0022] Figure 5 This is an enlarged view of point C in this utility model.

[0023] In the diagram, 2 is the workbench; 3 is the main body of the raising machine; 31 is the first conveying channel; 4 is the dust collection box; 41 is the raising roller; 411 is the sliding groove; 412 is the first guide rail; 413 is the raising needle; 421 is the first drive motor; 422 is the first transmission rod; 423 is the support frame; 424 is the de-linting roller; 4241 is the first groove; 4242 is the air pump; 4243 is the air suction channel; 4244 is the air suction channel; 431 is the dust collection box; 432 is the vacuum cleaner; 434 is the conveying pipe; 435 is the bracket; 44 is the dust collection box; 51 is the base; 52 is the cleaning brush; 6 is the second discharge port; 71 is the first conveying roller; 72 is the second conveying roller. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0025] like Figures 1 to 5 As shown, a napping machine includes a workbench 2, on which a napping machine body 3 and a lint collection box 4 are installed. The napping machine body 3 is connected to the lint collection box 4 through a first conveying channel 31. The lint collection box 4 includes, in sequence, two napping rollers 41 symmetrically arranged along the fabric, a nap removal mechanism and a dust collection mechanism symmetrically installed at the top and bottom of the lint collection box 4.

[0026] A plurality of napping needles 413 assemblies are arranged around the center of the napping roller 41.

[0027] The delinting mechanism includes a first drive motor 421, a first transmission rod 422, a support frame 423, and a delinting roller 424. The first drive motor 421 is installed on one side of the lint collection box 4. The output shaft of the first drive motor 421 is connected to the first transmission rod 422. The support frame 423 is symmetrically installed on the top of the lint collection box. The first transmission rod 422 passes through the support frame 423. The delinting roller 424 is sleeved on the first transmission rod 422. The delinting roller 424 is alternately equipped with a lint suction component and a replaceable cleaning brush plate component for suctioning and cleaning the lint roller 41.

[0028] The dust collection mechanism includes a dust collection box 431, a vacuum cleaner 432, and a conveying pipe 434. The dust collection box 431 is installed above the dust collection box 4. Mounting brackets 435 are installed on the top and bottom plates inside the dust collection box 4. The vacuum cleaner 432 is installed on each mounting bracket 435. One side of the vacuum cleaner 432 is connected to one side of the conveying pipe 434, and the other side of the conveying pipe 434 is connected to the dust collection box 431.

[0029] In this utility model, the vacuum cleaner 432 is existing technology.

[0030] With the above structure, after the fabric undergoes initial napping through the napping machine body 3, it is then conveyed by the first conveying channel 31 on the napping machine body 3 to the dust collection box 4, where it undergoes secondary napping through the napping rollers 41 above and below the fabric. This improves the napping quality of the napping rollers 41. Each side of the napping rollers 41 is equipped with a de-linting roller 424. By installing a cleaning brush assembly on the de-linting roller 424, the de-linting roller 424 and the napping roller 41 rotate synchronously and crosswise when the napping roller 41 rotates, cleaning the lint and debris on the de-linting roller 424. The brush assembly is also alternately installed with the de-linting roller 424. The lint suction component can absorb the lint and debris swept down or scattered in the lint suction box 4, which helps to remove a large amount of lint and debris, prevents lint and debris from being blown up, and fills the air environment with a large amount of debris, preventing operators from accidentally inhaling lint and debris, which helps to protect the health of operators and makes it safer. After the lint raising operation, a vacuum cleaner 432 is also added to vacuum the lint and debris attached to the upper and lower surfaces of the fabric and store it in the dust collection box 431, which helps to remove and absorb a large amount of lint and debris on the surface of the fabric and improve the processing quality of the fabric.

[0031] Specifically, such as Figures 1 to 5 As shown, a plurality of sliding grooves 411 are provided around the roller shaft of the napping roller 41. A first guide rail 412 is provided in the sliding groove 411. A napping needle 413 assembly is slidably arranged on the first guide rail 412. A plurality of napping needles 413 are arranged on the napping needle 413 assembly for napping the fabric.

[0032] With the above structure, several raising needles 413 assemblies are detachably installed on the raising roller 41, which facilitates easy replacement. At the same time, several raising needles 413 are provided on the raising needle 413 assembly to further raise the fabric and improve the raising quality of the fabric.

[0033] like Figures 1 to 5As shown, the lint-collecting components are all disposed between the two cleaning brush plate assemblies. A first groove 4241 is formed on the lint-removing roller 424, and the lint-collecting components are installed within the first groove 4241. Each lint-collecting component includes an air pump 4242 and an air suction pipe. The air pump 4242 is installed within the first groove 4241 and is connected to the air suction pipe. The first transmission rod 422 has a suction channel 4243 inside, and the air suction pipe is connected to the suction channel 4243. A dust collection box 44 is also installed on one side of the lint collection box 4. The dust collection box 44 contains a second vacuum cleaner, which is connected to the dust collection channel.

[0034] In this utility model, the air pump 4242 and the second vacuum cleaner are existing technologies.

[0035] With the above structure, the suction pump 4242 on the lint removal roller 424 can absorb the lint and debris swept down or scattered in the dust collection box 4. The absorbed lint and debris are sent to the suction pipe in the first transmission rod 422 through the suction pipe. Then, the second vacuum cleaner sucks the lint and debris in the suction channel 4243 in the first transmission rod 422 into the dust collection box 44 for collection and treatment. This structure is beneficial for removing a large amount of lint and debris, preventing lint and debris from being blown up, filling the air environment with a large amount of debris, preventing operators from accidentally inhaling lint and debris, and protecting the health of operators, making it safer.

[0036] like Figures 1 to 5 As shown, the cleaning brush assembly includes a base 51 and a cleaning brush 52. The base 51 is embedded in the roller surface on which the lint removal roller 424 is installed, and the cleaning brush 52 is detachably installed on the base 51.

[0037] With the above structure, the detachable cleaning brush plate 52 is provided on the base 51 of the lint roller 424, which facilitates easy disassembly and assembly, and also makes it easy to clean the lint and debris attached to the surface of the lint roller 41.

[0038] like Figures 1 to 5 As shown, the dust collection box 4 also has a second discharge port 6 for conveying the fabric out. It also includes an output frame, on which a first conveying roller 71 and a second conveying roller 72 are mounted. The upper surface of the fabric abuts against the bottom of the first conveying roller 71, and the lower surface of the fabric abuts against the bottom of the second conveying roller 72.

[0039] By adopting the above structure and setting the first conveying roller 71 and the second conveying roller 72, it is convenient to quickly convey the already napped fabric.

[0040] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0041] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Meanwhile, the word "and / or" throughout the text means including three solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0042] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0043] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A napping machine, comprising a worktable (2), characterized in that, The workbench (2) is equipped with a napping machine body (3) and a lint suction box (4). The napping machine body (3) is connected to the lint suction box (4) through a first conveying channel (31). The lint suction box (4) includes two napping rollers (41) arranged symmetrically along the fabric, a nap removal mechanism and a dust suction mechanism symmetrically installed at the top and bottom of the lint suction box (4). Several napping needle assemblies are arranged around the center of the napping roller (41); The delinting mechanism includes a first drive motor (421), a first transmission rod (422), a support frame (423), and a delinting roller (424). The first drive motor (421) is installed on one side of the dust collection box (4). The output shaft of the first drive motor (421) is connected to the first transmission rod (422). The support frame (423) is symmetrically installed on the top of the dust collection box. The first transmission rod (422) passes through the support frame (423). The delinting roller (424) is sleeved on the first transmission rod (422). The delinting roller (424) is alternately equipped with a dust collection component and a replaceable cleaning brush plate component for dust collection and cleaning of the dust collection roller (41). The dust collection mechanism includes a dust collection box (431), a vacuum cleaner (432), and a conveying pipe (434). The dust collection box (431) is installed above the dust collection box (4). Mounting brackets (435) are installed on the top and bottom plates inside the dust collection box (4). The vacuum cleaners (432) are installed on the mounting brackets (435). One side of the vacuum cleaner (432) is connected to one side of the conveying pipe (434), and the other side of the conveying pipe (434) is connected to the dust collection box (431).

2. The napping machine according to claim 1, characterized in that, The pile roller (41) has several sliding grooves (411) around its shaft. The sliding grooves (411) have a first guide rail (412). The pile needle assembly is slidably arranged on the first guide rail (412). The pile needle assembly has several pile needles (413) arranged on it for pile raising the fabric.

3. The napping machine according to claim 1, characterized in that, The lint suction components are all arranged between the two cleaning brush plate components. The lint removal roller (424) has a first groove (4241). The lint suction components are installed in the first groove (4241). The lint suction components include an air pump (4242) and an air suction pipe (4244). The air pump (4242) is installed in the first groove (4241). The air pump (4242) is connected to the air suction pipe. The first transmission rod (422) has a suction channel (4243) inside the rod. The air suction pipe (4244) is connected to the suction channel (4243).

4. A raising machine according to claim 1, characterized in that, A dust collection box (44) is also installed on one side of the dust collection box (4), and a second vacuum cleaner is provided inside the dust collection box (44). The second vacuum cleaner is connected to the air suction channel (4243).

5. A raising machine according to claim 1, characterized in that, The cleaning brush assembly includes a base (51) and a cleaning brush (52). The base (51) is embedded in the lint removal roller (424), and the cleaning brush (52) is detachably mounted on the base (51).

6. A raising machine according to claim 1, characterized in that, The dust collection box (4) also has a second discharge port (6) for conveying the fabric out.

7. A raising machine according to claim 1, characterized in that, It also includes an output frame on which a first conveying roller (71) and a second conveying roller (72) are mounted. The upper surface of the fabric abuts against the bottom of the first conveying roller (71), and the lower surface of the fabric abuts against the top of the second conveying roller (72).

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