Multi-chain-wheel-driven tensioning dynamic shaping and drying automatic system

The automatic shaping and drying system, driven by multiple sprockets and tensioned by dynamic processes, achieves automated drying and uniform hot air circulation for clothing. This solves the problems of manual operation and chain damage in existing technologies, improves drying efficiency and safety, and reduces costs.

CN223496877UActive Publication Date: 2025-10-31BEIJING HUAYI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423017843.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-31
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing garment drying equipment requires manual hanging and unloading of clothes after drying, which can easily damage the chain and pose a risk of burns, and the drying efficiency is low.

Method used

The automatic shaping and drying system employs a multi-sprocket driven tensioning mechanism, including automatic loading and unloading devices, combined with a circulating heating system and sprocket tensioning device, to achieve automated drying and uniform hot air circulation of garments. It utilizes stainless steel chains and a multi-sprocket turning design.

Benefits of technology

Reduce manual operation, lower the risk of chain damage, improve drying efficiency and uniformity, reduce costs, avoid the risk of burns, and reduce the labor intensity of workers.

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Abstract

The utility model discloses an automatic multi-chain-wheel driving and tensioning dynamic shaping and drying system, which relates to the technical field of dynamic drying systems and comprises a drying mechanism which comprises a main fan, a heating device, a drying box, a conveying chain and a plurality of clothes hangers. Clothes are automatically hung on the conveying chain through the conveying device, the clothes rack input device and the automatic piece feeding device, the tedious work of manual hanging is reduced, the automatically dried clothes are discharged from the drying box, the automatically dried clothes are automatically taken down through the automatic piece discharging device, and the drying efficiency is improved. According to the dynamic shaping and drying system, the risk of scalding caused by manual picking is avoided, meanwhile, the labor intensity of workers is relieved, by optimizing the drying box, the drying box can rapidly and evenly dry clothes, the driving tensioning device of the dynamic shaping and drying system adopts chain wheel tensioning, a conveying chain is tensioned through a plurality of small driving chain wheels, and the drying efficiency is improved. And moreover, the damage to the conveying chain is reduced to the minimum, and the whole circulating system is optimized.
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Description

Technical Field

[0001] This utility model relates to the field of dynamic drying system technology, and in particular to a multi-sprocket driven tensioning dynamic shaping and drying automatic system. Background Technology

[0002] In the field of garment processing technology, drying equipment is needed to dry garments. It is widely used in the medical industry, pharmaceutical industry, animal husbandry industry, mining industry (coal mine, iron mine, etc.), fire protection industry, school, etc. for drying garments, shoes, gloves, and socks.

[0003] For example, Chinese patent CN220567742U discloses a garment processing drying device, including a drying box. A machine box is installed on the top of the drying box, and a hot air box is installed on the back of the drying box. Several sets of double-opening doors are provided on the surface of the drying box away from the hot air box, and several evenly spaced hot air vents are opened on the side of the drying box near the hot air box. Several evenly spaced and vertically arranged rotating shafts are installed inside the machine box. Each rotating shaft is connected to the top and bottom of the machine box through bearings. Gears are provided on the outer circumference of each rotating shaft, and the various dimensions are connected by transmission chains.

[0004] Currently, when drying clothing, shoes, socks, gloves, etc., the garments of workers in many industries need to be manually hung up after washing. After the drying equipment dries the clothes, they need to be manually removed. The tension of the ordinary conveyor chain in the drying equipment is forcibly pulled by the track, which can easily damage the chain. To address the above problems, a multi-sprocket driven tensioning dynamic shaping drying automatic system is proposed. Utility Model Content

[0005] The purpose of this invention is to solve the problems existing in the prior art by proposing a multi-sprocket driven tensioning dynamic shaping and drying automatic system.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a multi-sprocket driven tensioning dynamic shaping and drying automatic system, including a drying mechanism, wherein the drying mechanism includes a main fan, a heating device, a drying chamber, a conveyor chain, and multiple clothes hangers. A dehumidification device is fixedly connected to the top of the drying chamber. The system also includes a conveying device and a lifting device. An automatic loading device is fixedly connected to the connection between the conveyor chain and the conveying device, and an automatic unloading device is fixedly connected to the connection between the conveyor chain and the lifting device. A clothes hanger insertion device is provided at one end of the automatic loading device. A connecting pipe is fixedly connected to one end of the main fan. Multiple drying air outlets are symmetrically and evenly arranged on both sides of the connecting pipe. Two auxiliary drying pipes are symmetrically and fixedly connected to the inner wall of the drying box, and multiple drying air outlets are evenly arranged on the outer side of the auxiliary drying pipes. A drive tensioning device is provided at one end of the conveyor chain. The drive tensioning device includes a drive frame, a drive sprocket, a bracket plate, and a drive motor. The output end of the drive motor is fixedly connected to the top of the drive sprocket. The top of the bracket plate is fixedly installed to the top of the drive frame. Multiple tensioning wheels are evenly and rotatably connected to the outer edge of the bracket plate. The outer walls of the drive sprocket and the tensioning wheels are engaged with the outer side of the conveyor chain.

[0007] Preferably, a fixing plate is fixedly installed on the top of the drive frame, and the bottom end of the drive motor is fixedly connected to the top of the fixing plate.

[0008] Preferably, the bottom of the fixing plate is fixedly connected to multiple mounting plates, and the bottom of the mounting plates is fixedly installed to the top of the bracket plate.

[0009] Preferably, the top of the heating device is fixedly installed to the bottom of the main fan, and an insulation board is fixedly connected to the outside of the drying box.

[0010] Preferably, an airlock device is fixedly connected to one end of the top of the drying box, and an auxiliary tensioning device is provided at one end of the conveyor chain.

[0011] Preferably, the inner side of the conveyor chain is movably connected to the outer side of the auxiliary tensioning device.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, when the device is in use, the clothes are hung on a special hanger, and the clothes are automatically hung on the conveyor chain through the conveying device, the hanger feeding device, and the automatic loading device. This reduces the tedious work of manual hanging. The automatically dried clothes come out of the drying box, and the automatically dried clothes are automatically removed by the automatic unloading device, avoiding the risk of burns caused by manual removal. At the same time, it reduces the labor intensity of workers. In addition, the conveyor chain is made of stainless steel 12A chain, which is lightweight and convenient. The stainless steel chain uses a special connection method so that the entire chain runs on a horizontal plane, making the manufacturing process simpler.

[0014] 2. In this utility model, by optimizing the drying box, the main fan draws air from the drying box through the return air duct and passes it through the heating device to form hot air. The hot air is then transported through the air supply duct to the connecting pipe and the auxiliary drying pipes on both sides. Finally, it is blown into the drying box through multiple drying air outlets 1 and 2, forming a hot air circulation. The circulation operation allows the temperature in the drying chamber to quickly reach the required working temperature. At the same time, the multiple drying air outlets 1 and 2 are evenly distributed on both sides of the clothes to be dried, and the blown hot air can quickly and evenly dry the clothes, improving the drying effect.

[0015] 3. In this utility model, the drive tensioning device of the dynamic shaping and drying system adopts sprocket tensioning. The conveyor chain is tensioned through several small drive sprockets, which is simple and convenient and minimizes damage to the conveyor chain. The multi-sprocket drive tensioning device eliminates the original multi-stage drive of small sprockets driving large sprockets and small chains driving large chains, and eliminates the need for a separate tensioning device. This tightly integrates the drive and tensioning, optimizes the overall circulation system, and the stainless steel chain circulation turning adopts the unique multi-sprocket turning of this design, which no longer uses the previous curved rail turning. It is both lightweight and flexible, and does not have the same friction as the curved rail. It also eliminates the need for a high-power motor drive, thereby reducing costs. Attached Figure Description

[0016] Figure 1 This utility model presents a three-dimensional structural diagram of a multi-sprocket driven tensioning dynamic shaping and drying automatic system;

[0017] Figure 2 A top view of a multi-sprocket driven tensioning dynamic shaping and drying automatic system is provided for this utility model;

[0018] Figure 3 This utility model provides a top view of the interior of the drying chamber of a multi-sprocket driven tensioning dynamic shaping and drying automatic system;

[0019] Figure 4 This utility model presents a top view of the drive tensioning device of a multi-sprocket driven tensioning dynamic shaping and drying automatic system.

[0020] Legend: 1. Drying mechanism; 2. Drive tensioning device; 3. Auxiliary tensioning device; 11. Main fan; 12. Heating device; 13. Drying box; 14. Insulation board; 15. Dehumidification device; 16. Airlock device; 17. Conveyor chain; 18. Clothes hanger; 19. Conveying device; 110. Automatic loading device; 111. Clothes hanger insertion device; 112. Automatic unloading device; 113. Lifting device; 114. Auxiliary drying pipe; 115. Drying air outlet one; 116. Connecting pipe; 117. Drying air outlet two; 21. Drive frame; 22. Mounting plate; 23. Fixing plate; 24. Drive sprocket; 25. Tensioning wheel; 26. Bracket plate; 27. Drive motor. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a multi-sprocket driven tensioning dynamic shaping and drying automatic system, including a drying mechanism 1. The drying mechanism 1 includes a main fan 11, a heating device 12, a drying chamber 13, a conveyor chain 17, and multiple clothes hangers 18. A dehumidification device 15 is fixedly connected to the top of the drying chamber 13. It also includes a conveying device 19 and a lifting device 113. An automatic loading device 110 is fixedly connected to the connection between the conveyor chain 17 and the conveyor device 19, and an automatic unloading device 112 is fixedly connected to the connection between the conveyor chain 17 and the lifting device 113. One end of the device 110 is equipped with a clothes hanger insertion device 111. One end of the main fan 11 is fixedly connected to a connecting pipe 116, and multiple drying air outlets 117 are symmetrically and evenly arranged on both sides of the connecting pipe 116. Two auxiliary drying pipes 114 are symmetrically and fixedly connected to the inner wall of the drying box 13, and multiple drying air outlets 115 are evenly arranged on the outer side of the auxiliary drying pipes 114. The top of the heating device 12 is fixedly installed to the bottom of the main fan 11. An insulation board 14 is fixedly connected to the outer side of the drying box 13. An airlock device 16 is fixedly connected to one end of the top of the drying box 13.

[0024] The specific settings and functions of this embodiment are described below: When in use, the device automatically hangs the clothes on the special hanger 18, and then automatically hangs them on the conveyor chain 17 via the conveyor device 19, the hanger feeding device 111, and the automatic loading device 110, reducing the tedious work of manual hanging. The automatically dried clothes come out of the drying box 13. Since the surface temperature of the clothes is around 80°C, it is easy to get burned if you directly pick them off the hanger 18. The automatically dried clothes are automatically removed by the automatic unloading device 112, avoiding the risk of burns caused by manual removal and reducing the labor intensity of workers. In addition, the conveyor chain 17 is made of stainless steel 12A chain, which is lightweight and convenient. The stainless steel chain uses a special connection method so that the entire chain runs on a horizontal plane, making the manufacturing process simpler.

[0025] Meanwhile, the drying chamber 13 is optimized. The heating device 12, the main fan 11 and the drying chamber 13 are combined to form a circulating heating system. The main fan 11 draws the air in the drying chamber 13 through the return air duct and passes through the heating device 12 to form hot air. The hot air is then transported through the air supply duct to the connecting pipe 116 and the auxiliary drying pipes 114 on both sides. Finally, it is blown into the drying chamber 13 through multiple drying air outlets 115 and 117 to form a hot air circulation. The circulation operation allows the temperature in the drying chamber to quickly reach the required working temperature. At the same time, the multiple drying air outlets 115 and 117 are evenly distributed on both sides of the clothes to be dried. The blown hot air can dry the clothes quickly and evenly, improving the drying effect.

[0026] Example 2: Figure 1 , Figure 2 and Figure 4 As shown, a drive tensioning device 2 is provided at one end of the conveyor chain 17. The drive tensioning device 2 includes a drive frame 21, a drive sprocket 24, a bracket plate 26, and a drive motor 27. The output end of the drive motor 27 is fixedly connected to the top of the drive sprocket 24. The top of the bracket plate 26 is fixedly installed to the top of the drive frame 21. Multiple tensioning wheels 25 are evenly rotatably connected to the outer edge of the bracket plate 26. The outer walls of the drive sprocket 24 and the tensioning wheels 25 are meshed with the outer side of the conveyor chain 17. A fixing plate 23 is fixedly installed on the top of the drive frame 21. The bottom end of the drive motor 27 is fixedly connected to the top of the fixing plate 23. Multiple mounting plates 22 are fixedly connected to the bottom of the fixing plate 23. The bottom of the mounting plates 22 is fixedly installed to the top of the bracket plate 26. An auxiliary tensioning device 3 is provided at one end of the conveyor chain 17. The inner side of the conveyor chain 17 is movably connected to the outer side of the auxiliary tensioning device 3.

[0027] The overall effect of this embodiment is that the drive tensioning device 2 of the dynamic shaping and drying system uses sprocket tensioning, and the conveyor chain 17 is tensioned through several small drive sprockets 24. This is simple and convenient, and minimizes damage to the conveyor chain 17. The multi-sprocket drive tensioning device 2 eliminates the original multi-stage drive of small sprockets driving large sprockets and small chains driving large chains, and eliminates the need for a separate tensioning device. This tightly integrates the drive and tensioning, optimizes the overall circulation system, and the stainless steel chain circulation turning adopts the unique multi-sprocket turning of this design, which no longer uses the previous curved rail turning. This is both lightweight and flexible, and does not have the same friction as the curved rail. It also eliminates the need for a high-power motor drive, thus reducing costs.

[0028] The operating method and working principle of this device: This dynamic shaping and drying device mainly consists of a microcomputer control system, a circulating heating system, a temperature control system, a drying chamber 13, a conveying system, a dehumidification system, an automatic loading device 110, and an automatic unloading device 112. When clothes need to be dried, the power supply is turned on to start the equipment. After the control system passes the self-test and is normal, the main fan 11 and the heating device 12 are started. When the temperature inside the drying chamber 13 rises to 90℃, the control system automatically starts the drive tensioning device 2. The drive motor 27 drives the drive sprocket 24, which in turn drives the conveyor chain 17. After the drive motor 27 has been running for a few minutes, the dehumidification system automatically starts the dehumidification device 15 to discharge the moisture inside the drying chamber 13 through a dedicated air supply pipe. After the power is turned off, the heating system and drive motor 27 stop working, while the main fan 11 and the dehumidification system continue to work. When the temperature inside the drying chamber 13 drops to 60℃, the system automatically shuts off. Stop the equipment; During operation, the dynamic shaping and drying machine hangs special hangers 18 with work clothes on the conveyor device 19 and is conveyed to the hanger feeding device 111 via the conveyor line. The hook moves with the conveyor chain 17 to the infrared sensor. When the infrared sensor detects the passing of the hook, the software system automatically controls the hanger feeder to release a special hanger 18. The released special hanger 18 slides to the automatic loading device 110. During the operation of the hook, the special hanger 18 is automatically hung on the hook. This operation is repeated until all special hangers 18 with work clothes are hung on the hook. The special hangers 18 move with the conveyor chain 17 on the hook. The work clothes are dried in the drying box 13. After drying, the machine moves to the automatic unloading device 112 for automatic unloading. After automatic unloading, the special hanger 18 slides to the lifting device 113, triggering and turning on the switch of the lifting device 113. The lifting device 113 lifts and conveys the special hanger 18 away.

[0029] When in use, the device automatically hangs clothes onto the conveyor chain 17 via the conveyor device 19, the clothes hanger feeding device 111, and the automatic loading device 110, reducing the tedious work of manual hanging. The automatically dried clothes come out of the drying chamber 13, and the automatically dried clothes are automatically removed by the automatic unloading device 112, avoiding the risk of burns caused by manual removal and reducing the labor intensity of workers. At the same time, the drying chamber 13 is optimized. Hot air is delivered through the air supply pipe to the connecting pipe 116 and the auxiliary drying pipes 114 on both sides, and finally blown into the drying chamber 13 through multiple drying air outlets 115 and 117, forming a hot air circulation. The circulation makes the temperature in the drying chamber quickly reach the temperature required for operation. At the same time, the multiple drying air outlets 115 and 117 are evenly distributed on both sides of the clothes to be dried, and the blown hot air can dry the clothes quickly and evenly, improving the drying effect.

[0030] The drive tensioning device 2 of the dynamic shaping and drying system uses sprocket tensioning. Several small drive sprockets 24 are used to tension the conveyor chain 17, which is simple and convenient and minimizes damage to the conveyor chain 17. It optimizes the overall circulation system. In addition, the stainless steel chain circulation turning adopts the multi-sprocket turning unique in this design, which no longer uses the previous curved rail turning. It is both lightweight and flexible, and does not have the same friction as the curved rail. It also eliminates the need for a high-power motor drive, thereby reducing costs.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A multi-sprocket driven tensioning dynamic shaping and drying automatic system, comprising a drying mechanism (1), wherein the drying mechanism (1) includes a main fan (11), a heating device (12), a drying chamber (13), a conveyor chain (17), and multiple clothes hangers (18), wherein a dehumidification device (15) is fixedly connected to the top of the drying chamber (13), characterized in that: It also includes a conveying device (19) and a lifting device (113). An automatic loading device (110) is fixedly connected to the connection between the conveying chain (17) and the conveying device (19), and an automatic unloading device (112) is fixedly connected to the connection between the conveying chain (17) and the lifting device (113). A clothes hanger insertion device (111) is provided at one end of the automatic loading device (110). A connecting pipe (116) is fixedly connected to one end of the main fan (11), and multiple drying air outlets (117) are symmetrically and evenly arranged on both sides of the connecting pipe (116). Two auxiliary drying pipes (114) are symmetrically and fixedly connected to the inner wall of the drying box (13). Multiple drying air outlets (115) are evenly arranged on the outer side of the auxiliary drying pipe (114). A drive tensioning device (2) is provided at one end of the conveying chain (17). The drive tensioning device (2) includes a drive frame (21), a drive sprocket (24), a bracket plate (26), and a drive motor (27). The output end of the drive motor (27) is fixedly connected to the top of the drive sprocket (24). The top of the bracket plate (26) is fixedly installed to the top of the drive frame (21). Multiple tensioning wheels (25) are evenly rotatably connected to the outer edge of the bracket plate (26). The outer walls of the drive sprocket (24) and the tensioning wheels (25) are engaged with the outer side of the conveying chain (17).

2. The multi-sprocket driven tensioning dynamic shaping and drying automatic system according to claim 1, characterized in that: A fixing plate (23) is fixedly installed on the top of the drive frame (21), and the bottom end of the drive motor (27) is fixedly connected to the top of the fixing plate (23).

3. The multi-sprocket driven tensioning dynamic shaping and drying automatic system according to claim 2, characterized in that: The bottom of the fixing plate (23) is fixedly connected to a plurality of mounting plates (22), and the bottom of the mounting plates (22) is fixedly installed to the top of the bracket plate (26).

4. The multi-sprocket driven tensioning dynamic shaping and drying automatic system according to claim 1, characterized in that: The top of the heating device (12) is fixedly installed at the bottom of the main fan (11), and the outside of the drying box (13) is fixedly connected with a heat insulation board (14).

5. The multi-sprocket driven tensioning dynamic shaping and drying automatic system according to claim 1, characterized in that: The top end of the drying box (13) is fixedly connected to an airlock device (16), and one end of the conveyor chain (17) is provided with an auxiliary tensioning device (3).

6. The multi-sprocket driven tensioning dynamic shaping and drying automatic system according to claim 5, characterized in that: The inner side of the conveyor chain (17) is movably connected to the outer side of the auxiliary tensioning device (3).

Citation Information

Patent Citations

  • Garment processing drying device

    CN220567742U