Impurity removal device of drum pulper
By designing a dust removal device for the rotary drum pulper, a motor-driven worm gear and worm wheel system is used to achieve batch feeding of pulp and automatic screening of impurities. This solves the problem that existing rotary drum pulpers are unable to remove impurities from the pulp, and improves working efficiency and impurity collection effect.
Patent Information
- Application Number
- CN202423047091.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing rotary drum pulpers are ineffective at removing impurities from pulp, resulting in low work efficiency.
A device for removing impurities from a rotary drum pulper was designed, including a support frame, a screening box for removing impurities, a connecting box for the rotary drum pulper, and a collection box for impurities. The device uses a motor to drive a worm gear, which in turn drives a worm wheel and a rotating shaft to achieve batch feeding of pulp and automatic screening and collection of impurities.
It achieves efficient slurry screening, avoids material accumulation and clogging of screening holes, and improves work efficiency and debris collection effect.
Smart Images

Figure CN223496920U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of impurity removal technology for rotary drum pulpers, and in particular to an impurity removal device for rotary drum pulpers. Background Technology
[0002] The drum pulper is a replacement for the traditional hydraulic pulper. The main structure of this equipment is a slightly angled rotating drum device from the feed end to the discharge end. The front section of this device is the pulping zone, and the rear section is the screening zone. During operation, the drum rotates at a certain speed. Waste paper, water, and suitable chemicals are continuously added from one end of the drum and mixed together. Inside the drum, the lifting plates continuously scoop up and drop the wet waste paper, slowly moving it from the pulping zone towards the screening zone. The impact and friction generated by this action can "gently" break down the waste paper fibers while maintaining their strength relatively well; simultaneously, the friction and tumbling collision between fibers can efficiently peel ink particles, films, and hot melt adhesives from the fiber surface. The pulping effect, i.e., the degree of dispersion, depends on the raw materials, the type of chemicals used, the pulping time, and the intensity.
[0003] CN 211471940 U discloses a dust removal device for a rotary drum pulper, comprising a rotary drum body. The rotary drum body includes a pre-impregnation cylinder, a pulverizing cylinder, and a screening cylinder connected sequentially from left to right. A main pre-impregnation lifting plate and a secondary pre-impregnation lifting plate are evenly distributed on the inner wall of the pre-impregnation cylinder, and the main and secondary pre-impregnation lifting plates are staggered in both the circumferential and axial directions. A main pulverizing lifting plate and a secondary pulverizing lifting plate are evenly distributed on the inner wall of the pulverizing cylinder.
[0004] When in use, existing pulpers have difficulty removing impurities from the pulp, requiring workers to collect and remove the pulp after pulping, resulting in low work efficiency. Therefore, we propose a rotary drum pulper impurity removal device. Utility Model Content
[0005] The purpose of this invention is to provide a device for removing impurities from a rotary drum pulper, which solves the existing problems.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A rotary drum pulper impurity removal device includes a support frame, an impurity removal screening box fixedly installed on one side of the support frame, a rotary drum pulper connection box fixedly installed on the top of the impurity removal screening box, a discharge box fixedly installed on the bottom of the impurity removal screening box, a debris collection box fixedly installed on one side of the impurity removal screening box, a support frame fixedly installed on the bottom of the debris collection box, fixing plates fixedly installed on the left and right sides of the front side of the rotary drum pulper connection box, a motor fixedly installed on one side of the fixing plate, and a worm gear fixedly installed on the output end of the motor.
[0008] As a further improvement to the above solution, a plurality of first rotating shafts are rotatably installed on the inner side of the connecting box of the rotary drum pulper, and worm gears are fixedly installed on the outer side of the first rotating shafts. The worm gears mesh with the worm, and a discharge baffle is fixedly installed on the outer side of the first rotating shafts.
[0009] As a further improvement to the above solution, support plates are fixedly installed on the left and right sides of the front side of the impurity removal screening box, a movable shaft is fixedly installed on the inner side of the support plate, and a pulley is fixedly installed on the outer side of the movable shaft and the worm gear, and a synchronous belt is tensioned on the outer side of the pulley.
[0010] As a further improvement to the above solution, a second rotating shaft is rotatably installed on the inner side of the connecting box of the rotary drum pulper, a screening plate is fixedly installed between the inner walls of the front and rear sides of the connecting box of the rotary drum pulper, bevel gears are fixedly installed on the outer side of the second rotating shaft and the movable shaft, adjacent bevel gears mesh with each other, and multiple impact blocks are fixedly installed on the outer side of the second rotating shaft and the movable shaft.
[0011] As a further improvement to the above solution, a connecting groove is provided on one side of the debris collection box and the impurity removal screening box, and a discharge pipe is fixedly installed at the bottom of the debris collection box.
[0012] As a further improvement to the above solution, the top of the screening plate is provided with screening holes, and the material of the striking block is rubber.
[0013] As a further improvement to the above solution, the two ends of the feeding baffle are arc-shaped, and a rotating groove is provided on the front side of the rotary drum pulper connecting box, with the first rotating shaft rotatably installed inside the rotating groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] (1) A rotary drum pulper impurity removal device of the present invention can be connected to the rotary drum pulper through the rotary drum pulper connection box, so that the pulverized pulp can enter the inner side of the rotary drum pulper connection box. The motor drives the worm to rotate, so that the worm can drive multiple first rotating shafts to rotate through the worm wheel, so that the first rotating shafts can drive the discharge baffle to rotate, so that the pulp inside the rotary drum pulper connection box can be discharged in batches, so that the device is less likely to have a lot of material accumulation during the screening process;
[0016] (2) In the present invention, a rotary drum pulper impurity removal device is provided. After the worm rotates, it can drive the movable shaft to rotate through the pulley and the synchronous belt. The movable shaft can drive the second rotating shaft to rotate through the bevel gear. The second rotating shaft can drive the impact block to rotate. The impact block can drive the screen plate to rotate. Thus, the impurities above the screen plate are less likely to block the screen holes. The impurities can be moved to the inside of the impurity collection box through the inclined screen plate for collection. The discharge pipe can discharge the impurities, and the discharge box can discharge the filtered pulp. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural diagram of a dust removal device for a rotary drum pulper proposed in this utility model;
[0019] Figure 2 This is a three-dimensional structural diagram of a cross-sectional portion of a dust removal device for a rotary drum pulper proposed in this utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of the explosive portion of a dust removal device for a rotary drum pulper proposed in this utility model;
[0021] Figure 4 for Figure 3 A schematic diagram of part A in the diagram.
[0022] In the diagram: 1. Support frame; 2. Impurity removal screening box; 3. Rotary drum pulper connection box; 4. Discharge box; 5. Impurity collection box; 6. Fixing plate; 7. Motor; 8. Worm gear; 9. First rotating shaft; 10. Worm wheel; 11. Discharge baffle; 12. Support plate; 13. Movable shaft; 14. Pulley; 15. Synchronous belt; 16. Screening plate; 17. Second rotating shaft; 18. Bevel gear; 19. Impact block; 20. Discharge pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] refer to Figure 1-4 A drum pulper impurity removal device includes a support frame 1, an impurity removal screening box 2 fixedly installed on one side of the support frame 1, a drum pulper connecting box 3 fixedly installed on the top of the impurity removal screening box 2, a discharge box 4 fixedly installed on the bottom of the impurity removal screening box 2, a debris collection box 5 fixedly installed on one side of the impurity removal screening box 2, a support frame 1 fixedly installed on the bottom of the debris collection box 5, fixing plates 6 fixedly installed on the left and right sides of the front side of the drum pulper connecting box 3, a motor 7 fixedly installed on one side of the fixing plate 6, and a worm gear 8 fixedly installed at the output end of the motor 7.
[0025] In a further preferred embodiment of this utility model, a plurality of first rotating shafts 9 are rotatably installed on the inner side of the rotary drum pulper connecting box 3, and a worm wheel 10 is fixedly installed on the outer side of the first rotating shaft 9. The worm wheel 10 meshes with the worm 8, and a discharge baffle 11 is fixedly installed on the outer side of the first rotating shaft 9. This allows the worm 8 to drive the plurality of first rotating shafts 9 to rotate through the worm wheel 10, and the first rotating shafts 9 to drive the discharge baffle 11 to rotate. This allows the pulp inside the rotary drum pulper connecting box 3 to be discharged in batches, making it less likely for excessive material to accumulate during the screening process.
[0026] In a further preferred embodiment of this utility model, support plates 12 are fixedly installed on the left and right sides of the front side of the impurity removal screening box 2, a movable shaft 13 is fixedly installed on the inner side of the support plate 12, and a pulley 14 is fixedly installed on the outer side of the movable shaft 13 and the worm gear 8, and a synchronous belt 15 is tensioned on the outer side of the pulley 14.
[0027] In a further preferred embodiment of this utility model, a second rotating shaft 17 is rotatably installed on the inner side of the rotary drum pulper connecting box 3. A screening plate 16 is fixedly installed between the inner walls of the front and rear sides of the rotary drum pulper connecting box 3. A bevel gear 18 is fixedly installed on the outer side of the second rotating shaft 17 and the movable shaft 13, with adjacent bevel gears 18 meshing. Multiple striking blocks 19 are fixedly installed on the outer side of the second rotating shaft 17 and the movable shaft 13. The striking blocks 19 can drive the screening plate 16 to rotate, so that the debris above the screening plate 16 is less likely to block the screening holes. The debris can be moved through the inclined screening plate 16 to the inner side of the debris collection box 5 for collection. The discharge pipe 20 can discharge the debris, and the discharge box 4 can discharge the filtered pulp.
[0028] In a further preferred embodiment of the present invention, a connecting groove is provided on one side of the debris collection box 5 and the impurity removal screening box 2, and a discharge pipe 20 is fixedly installed at the bottom of the debris collection box 5.
[0029] In a further preferred embodiment of this utility model, the top of the screening plate 16 is provided with screening holes, and the material of the striking block 19 is rubber. The rubber material makes it easier for the moving shaft 13 and the second rotating shaft 17 to be damaged after the striking block 19 rotates, and the striking block 19 can be deformed, so that the device can discharge materials more conveniently.
[0030] In a further preferred embodiment of this utility model, the two ends of the feed baffle 11 are arc-shaped, and a rotating groove is provided on the front side of the rotary drum pulper connecting box 3, and the first rotating shaft 9 is rotatably installed inside the rotating groove.
[0031] The implementation principle of the impurity removal device for a rotary drum pulper in this embodiment is as follows: the device can be connected to the rotary drum pulper through the rotary drum pulper connecting box 3, so that the pulverized pulp can enter the inner side of the rotary drum pulper connecting box 3. The motor 7 drives the worm 8 to rotate, so that the worm 8 can drive multiple first rotating shafts 9 to rotate through the worm wheel 10, so that the first rotating shafts 9 can drive the discharge baffle 11 to rotate, so that the pulp inside the rotary drum pulper connecting box 3 can be discharged in batches, so that the device is less likely to have a lot of material accumulation during the screening process; After the worm gear 8 rotates, it can drive the movable shaft 13 to rotate through the pulley 14 and the synchronous belt 15. The movable shaft 13 can drive the second rotating shaft 17 to rotate through the bevel gear 18. The second rotating shaft 17 can drive the impact block 19 to rotate, and the impact block 19 can drive the screening plate 16 to rotate. This makes it less likely for debris above the screening plate 16 to clog the screening holes. The debris can be moved through the inclined screening plate 16 to the inside of the debris collection box 5 for collection. The discharge pipe 20 can discharge the debris, and the discharge box 4 can discharge the filtered slurry.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The above provides a detailed description of the impurity removal device for a rotary drum pulper provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A device for removing impurities from a rotary drum pulper, characterized in that, include: A support frame (1) is provided, on one side of which a screening box (2) for removing impurities is fixedly installed. A rotary drum pulper connection box (3) is fixedly installed on the top of the screening box (2). A discharge box (4) is fixedly installed on the bottom of the screening box (2). A debris collection box (5) is fixedly installed on one side of the screening box (2). A support frame (1) is fixedly installed on the bottom of the debris collection box (5). Fixing plates (6) are fixedly installed on the left and right sides of the front side of the rotary drum pulper connection box (3). A motor (7) is fixedly installed on one side of the fixing plate (6). A worm gear (8) is fixedly installed at the output end of the motor (7).
2. The impurity removal device for a rotary drum pulper according to claim 1, characterized in that, Multiple first rotating shafts (9) are rotatably installed on the inner side of the connecting box (3) of the rotary drum pulper. A worm wheel (10) is fixedly installed on the outer side of the first rotating shaft (9). The worm wheel (10) meshes with the worm (8). A discharge baffle (11) is fixedly installed on the outer side of the first rotating shaft (9).
3. The impurity removal device for a rotary drum pulper according to claim 1, characterized in that, Support plates (12) are fixedly installed on the left and right sides of the front side of the impurity removal screening box (2). A movable shaft (13) is fixedly installed on the inner side of the support plate (12). A pulley (14) is fixedly installed on the outer side of the movable shaft (13) and the worm (8). A synchronous belt (15) is tensioned on the outer side of the pulley (14).
4. The impurity removal device for a rotary drum pulper according to claim 1, characterized in that, A second rotating shaft (17) is rotatably installed on the inner side of the connecting box (3) of the rotary drum pulper. A screening plate (16) is fixedly installed between the inner walls of the front and rear sides of the connecting box (3). A bevel gear (18) is fixedly installed on the outer side of the second rotating shaft (17) and the movable shaft (13). Adjacent bevel gears (18) mesh with each other. A plurality of striking blocks (19) are fixedly installed on the outer side of the second rotating shaft (17) and the movable shaft (13).
5. The impurity removal device for a rotary drum pulper according to claim 1, characterized in that, A connecting groove is provided on one side of the debris collection box (5) and the impurity removal screening box (2), and a discharge pipe (20) is fixedly installed at the bottom of the debris collection box (5).
6. The impurity removal device for a rotary drum pulper according to claim 4, characterized in that, The sieve plate (16) has a sieve hole at the top, and the striking block (19) is made of rubber.
7. The impurity removal device for a rotary drum pulper according to claim 2, characterized in that, The two ends of the feeding baffle (11) are arc-shaped, and the front side of the rotary drum pulper connecting box (3) is provided with a rotating groove, and the first rotating shaft (9) is rotatably installed inside the rotating groove.
Citation Information
Patent Citations
Drum device of drum pulper
CN211471940U