Wet-type dust removal spiral feeding injection machine
By combining a screw feeder and a wet dust removal system, the problems of dust pollution and air pressure regulation in the spraying machine are solved, achieving uniform mixing of sprayed materials and effective dust removal, thus improving the working environment and safety.
Patent Information
- Application Number
- CN202423004169.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing spraying machines suffer from serious dust pollution and pipe blockage due to improper pressure control of the air duct system during the spraying process, which cannot effectively solve the dust problem and increase operating costs.
The feeding method adopts a screw conveyor, combined with a wet dust removal mechanism and air duct system pressure regulation. Through negative pressure dust removal and atomizing nozzles to moisten the dust, effective dust removal and quantitative control of air duct pressure are achieved.
It achieves uniform mixing of sprayed materials, effectively removes dust during the operation of the spraying machine, improves the working environment, avoids pipe blockage, and protects the health of operators.
Smart Images

Figure CN223497619U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jetting technology, specifically to a wet dust removal spiral feeding jetting machine. Background Technology
[0002] A spraying machine is a device that sprays materials such as paint, mortar, and plaster onto a target surface using high-pressure spraying. This can greatly improve construction efficiency and reduce the time and labor intensity of manual operation. Spraying machines are commonly used to spray building materials such as concrete and mortar for reinforcing structures and repairing walls.
[0003] Currently, spraying machines rely on manual mixing of the spraying material before adding it to the machine's hopper. This process not only results in uneven mixing but also generates a large amount of dust, increasing the workload for workers and seriously harming their physical and mental health. While dust-collecting spraying machines are available, they can only collect a portion of the dust and require regular replacement of the dust collector filter, failing to fundamentally solve the dust problem and increasing operating costs. Conventional spraying machines use double-layer hoppers without dust covers, and gaps exist between the upper and lower hoppers, generating dust during the feeding process that cannot be removed. Although atomizers have been installed above the hoppers to reduce dust, this creates a dirty and chaotic working environment near the spraying machine, and even leads to material caking in the hoppers, posing a risk of pipe blockage and significant safety hazards. Furthermore, the existing spraying machine's airflow system only has pressure gauges at the air inlet, preventing quantitative control of the pressure in the upper and lower airflow paths, which can easily cause pipe blockages during long-distance spraying. Summary of the Invention
[0004] This invention addresses the problems of existing spraying machines' ineffective dust removal and the inability to quantitatively control the pressure of the upper and lower air ducts by providing a wet dust removal spiral feeding spraying machine. This spraying machine uses a spiral feeding method, which facilitates feeding and ensures uniform mixing of the sprayed material. Simultaneously, the wet dust removal method effectively removes dust generated during the operation of the spraying machine, allowing the dust to be discharged after being moistened, thus improving the working environment. Furthermore, it enables quantitative control of the pressure in the upper and lower air ducts of the air system.
[0005] To achieve the above objectives, the technical solution of this utility model is: a wet dust-collecting spiral feeding jetting machine, comprising a chassis, a spiral feeder, and a track wheel assembly arranged at the bottom of the chassis. The chassis is equipped with a rotor jetting assembly, a ventilation mechanism, and a wet dust collection mechanism. The spiral feeder is inclined upwards on the chassis, and its discharge end corresponds to the rotor jetting assembly. A negative pressure dust collection hood is provided on the rotor jetting assembly. The track wheel assembly at the bottom of the chassis facilitates the movement of the jetting machine. The rotor jetting assembly achieves the effect of jetting the material. The ventilation mechanism provides compressed air to the rotor jetting assembly and the wet dust collection mechanism, providing power for the rotor jetting assembly to jet the material and for the wet dust collection mechanism to collect dust.
[0006] The airflow mechanism is connected to the rotor injection assembly and the wet dust removal mechanism; the wet dust removal mechanism includes a negative pressure circulation pipe, an air inlet assembly, and a spray assembly. Compressed air can be introduced into the negative pressure circulation pipe through the air inlet assembly, and negative pressure can be generated through the negative pressure circulation pipe to extract dust from the negative pressure dust removal hood. The spray assembly wets the extracted dust.
[0007] The negative pressure circulation duct includes a central pipe, a middle pipe, and an outer pipe arranged sequentially from the inside out. The air inlet assembly is mounted on the outer pipe. One end of the central pipe is connected to the negative pressure dust collector hood. One end of the middle pipe is connected to a reducer, which is connected to a spray assembly. Compressed air passes sequentially through the outer and middle pipes and is discharged through the reducer, thereby creating negative pressure in the central pipe to draw dust from inside the negative pressure dust collector hood.
[0008] Furthermore, the track wheel assembly includes a track wheel shaft and track wheels. The track wheel shaft is fixedly connected to the chassis, and track wheels are rotatably mounted on both ends of the track wheel shaft. A support assembly is provided at the bottom of the chassis near the feed end of the screw conveyor. The support assembly includes ear plates and support tubes. The ear plates are symmetrically arranged at the bottom of the chassis, and the support tubes are sleeved on the ear plates. The track wheels of the track wheel assembly facilitate the movement of the jetting machine. By assembling and disassembling the support tubes, the height of the feed end of the screw conveyor can be lowered or raised, thereby raising or lowering the discharge end of the screw conveyor, allowing the jetting machine to pass through low-lying spaces.
[0009] Furthermore, a feeder support is inclined upwards on the top of the chassis, and the upper end of the feeder support is hinged to the cylinder of the screw feeder; a feed hole is opened on the top of the negative pressure dust collector cover, and a dust cover corresponding to the feed hole is connected to the discharge end of the screw feeder. The feeder support supports the screw feeder and also facilitates raising or lowering the discharge end through the support pipe; the dust cover prevents dust from escaping during the feeding of material from the screw feeder to the rotor injection assembly.
[0010] Furthermore, the rotor injection assembly includes a power unit, a rotor body, a hopper seat, and a hydrocyclone. The power unit includes a motor and a reducer. A panel is provided on the top of the reducer, and the output end of the reducer is connected to the rotor body. Rotating liners are provided at both the upper and lower ends of the rotor body. The hopper seat is located above the rotor body, and sealing plates are provided between the two rotating liners, the hopper seat, and the panel. Arc-shaped holes are provided on both the hopper seat and the sealing plate above it, and a hopper is provided on the top of the hopper seat. A discharge hole is provided on the panel, and the hydrocyclone is fixedly installed at the bottom of the panel and corresponds to the discharge hole. The power unit drives the rotor body to rotate. The rotation of the rotor body causes the material chamber of the rotor body to correspond sequentially with the discharge hole, so that the hydrocyclone can spray the injection material. The arc-shaped holes facilitate the injection material entering the material chamber of the rotor body.
[0011] Furthermore, the hopper seat is provided with multiple clamping seats arranged in a ring, and clamping grooves are formed on the outer side of the clamping seats; the top of the panel is provided with multiple pressing components corresponding to the clamping seats, each pressing component including a hinged seat, a pull rod, and a rubber spring. The hinged seat is located on the top of the panel, the lower end of the pull rod is hinged to the hinged seat, the upper end is provided with the rubber spring, and the upper end of the pull rod is also provided with a pressure plate, and the pull rod is locked in the clamping groove; the bottom of the hopper seat is provided with a concave groove, and the hopper seat is also provided with an air inlet channel communicating with the concave groove. The sealing plate located above is provided with strip-shaped holes and circular holes at the positions corresponding to the concave groove. Through the cooperation of the pull rod and the clamping seats, and under the action of the rubber spring, the hopper seat is pressed and fixed, improving the sealing effect between the rotor body, the hopper seat, and the panel; the air inlet channel can provide power for spraying the slurry material.
[0012] Furthermore, the airflow mechanism includes an inlet duct, a distribution duct, an upper duct, and a lower duct. The distribution duct is vertically mounted on the top of the chassis, and the inlet duct, upper duct, and lower duct are all connected to the distribution duct. The upper duct and lower duct are respectively connected to the air inlet channel and the cyclone separator. An external air compressor can be connected through the inlet duct to provide compressed air to the distribution duct. The compressed air can be delivered to the air inlet channel and the cyclone separator through the upper and lower ducts, thereby achieving the effect of the rotor jet assembly spraying slurry material.
[0013] Furthermore, the air inlet duct is equipped with valve three and pressure gauge one; the upper and lower air ducts are each equipped with pressure gauge two and valve five; the top of the branch duct is connected to an upper pipe, the upper pipe is connected to a tee, a Y-type filter is installed at the connection between the tee and the upper pipe, and valve six is connected to both ends of the tee. Pressure gauge one can monitor the compressed air pressure in the air inlet duct, and pressure gauge two can monitor the compressed air pressure in the upper and lower air ducts, achieving quantitative control of the compressed air pressure in the upper and lower air ducts of the airflow mechanism.
[0014] Furthermore, the top of the chassis is provided with a support frame for supporting the outer layer tube; multiple centering cylinders (I) connected to the outer layer tube are arranged in a ring around the outer wall of the middle layer tube; multiple centering cylinders (II) connected to the middle layer tube are arranged in a ring around the outer side of the central tube; one end of the central tube extends to the outside of the outer layer tube and is connected to a negative pressure outlet pipe, which is connected to the negative pressure dust removal cover. A protective sleeve is fitted on the outside of the negative pressure outlet pipe, and the central tube is connected to a reducing pipe. The support frame provides support for the wet dust removal mechanism, the first positioning cylinder ensures the stability of the middle and outer layer tubes, and the second positioning cylinder ensures the stability of the central tube and the middle layer tube.
[0015] Furthermore, the air intake assembly includes an air intake hose, with valve two and valve four connected to its two ends respectively. The air intake hose is connected to the outer layer pipe and the air intake pipe via valve two and valve four respectively. The air intake hose can deliver compressed air from the air intake pipe to the outer layer pipe, providing power for the wet dust removal mechanism.
[0016] Furthermore, the spray assembly includes a curved pipe, an atomizing nozzle, and a dust removal hose. The two ends of the curved pipe are connected to the dust removal hose and a reducing pipe, respectively. A fixed sleeve is vertically installed on the curved pipe. The atomizing nozzle is disposed within the fixed sleeve and corresponds to the outlet of the curved pipe. A valve is connected to the atomizing nozzle via a transition joint. Water mist can be sprayed into the curved pipe through the atomizing nozzle to moisten the dust discharged through the curved pipe.
[0017] The beneficial effects of this utility model through the above technical solution are as follows:
[0018] This utility model has a reasonable structure and good performance. Compared with the traditional slurry feeding method of the spraying machine, it adds a spiral mixing feeding function, which not only facilitates feeding but also makes the sprayed material evenly mixed. At the same time, the wet dust removal method can effectively remove the dust generated during the operation of the spraying machine, so that the dust is discharged after being moistened, improving the working environment and protecting the physical and mental health of the operators. In addition, it can also quantitatively control the pressure of the upper and lower air passages of the air passage system to ensure the pressure of the upper and lower air passages of the air passage system, so as to avoid the phenomenon of pipe blockage during long-distance spraying of the spraying machine.
[0019] This invention achieves a spiral mixing and feeding effect by tilting the screw feeder upwards onto the chassis, positioning it above the rotor spraying assembly and ensuring uniform mixing of the sprayed material. Simultaneously, by disassembling and assembling the support pipe of the support assembly, the height of the screw feeder's feed end can be lowered or raised, thus raising or lowering the discharge end, facilitating the sprayer's passage through low-ceilinged spaces. Furthermore, the dust cover prevents dust from escaping during the screw feeder's feeding of the rotor spraying assembly, improving the working environment.
[0020] This utility model connects to an external air compressor via an air inlet pipe to provide compressed air to the air distribution pipe. The compressed air can be delivered to the air inlet channel and the cyclone separator through the upper and lower air pipes, thereby achieving the effect of spraying slurry material from the rotor spray assembly. Pressure gauge 2 and valve 5 are installed on both the upper and lower air pipes to achieve quantitative control of the compressed air pressure in the upper and lower air pipes of the air circuit mechanism.
[0021] This invention utilizes the air intake rib of the air intake assembly to deliver compressed air from the air intake duct to the outer duct, providing power for the wet dust removal mechanism. The compressed air passes sequentially through the outer and middle ducts and is discharged through the reducer, creating negative pressure in the central duct to extract dust from the negative pressure dust removal hood. Furthermore, water mist can be sprayed into the bend through the atomizing nozzle to moisten the dust discharged through the bend, preventing dust from escaping and improving the working environment. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of a wet dust removal spiral feeding jet machine according to this utility model. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the structure of a wet dust removal spiral feeding jet machine according to this utility model. Figure 2 ;
[0024] Figure 3 This is a schematic diagram of the structure of a wet dust removal spiral feeding jet machine according to this utility model. Figure 3 (Excluding screw conveyors);
[0025] Figure 4 This is a schematic diagram of the rotor injection assembly of this utility model. Figure 1 ;
[0026] Figure 5 This is a schematic diagram of the rotor injection assembly of this utility model. Figure 2 ;
[0027] Figure 6 This is a schematic diagram of the rotor injection assembly of this utility model. Figure 3 ;
[0028] Figure 7 This is a schematic diagram of the structure of the wet dust removal mechanism of this utility model. Figure 1 ;
[0029] Figure 8 This is a schematic diagram of the structure of the wet dust removal mechanism of this utility model. Figure 2 ;
[0030] Figure 9 This is a structural schematic diagram of the airflow mechanism of this utility model.
[0031] In the attached diagram, the numbers are as follows: 1 is the chassis, 101 is the rail wheel assembly, 1011 is the rail wheel axle, 1012 is the rail wheel, 102 is the support assembly, 1021 is the ear plate, 1022 is the support pipe, 2 is the screw conveyor, 201 is the conveyor bracket, 202 is the dust cover, 3 is the rotor injection assembly, 301 is the power assembly, 3011 is the motor, 3012 is the reducer, 302 is the panel, 303 is the rotor body, 304 is... 305 is a rotating liner, 305 is a sealing plate, 3051 is a strip-shaped hole, 3052 is a circular hole, 306 is a hopper seat, 3061 is an arc-shaped hole, 3062 is an air inlet channel, 3063 is a clamping seat, 3064 is a clamping groove, 307 is a hydrocyclone, 308 is a clamping assembly, 3081 is a hinged seat, 3082 is a pull rod, 3083 is a rubber spring, 3084 is a pressure plate, 309 is a negative pressure dust collector cover, and 4 is a wet... The dust removal mechanism consists of: 401 outer tube, 402 support frame, 403 middle tube, 4031 centering cylinder one, 404 central tube, 4041 negative pressure outlet tube, 4042 sheath, 4043 centering cylinder two, 405 reducing pipe, 406 spray assembly, 4061 bend, 4062 fixed sleeve, 4063 atomizing nozzle, 4064 valve one, and 4065 dust removal hose. 07 is the air inlet assembly, 4071 is the air inlet hose, 4072 is valve two, 5 is the air duct mechanism, 501 is the air inlet pipe, 5011 is valve three, 5012 is valve four, 5013 is pressure gauge one, 502 is the distribution duct, 503 is the upper air duct, 504 is the lower air duct, 505 is pressure gauge two, 506 is valve five, 507 is the upper pipe, 508 is the Y-type filter, 509 is the tee, and 5091 is valve six. Detailed Implementation
[0032] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:
[0033] like Figures 1-9As shown, a wet dust removal spiral feeding jetting machine includes a chassis 1, a spiral feeder 2, and a rail wheel assembly 101 arranged at the bottom of the chassis 1. The chassis 1 is provided with a rotor jetting assembly 3, an air duct mechanism 5, and a wet dust removal mechanism 4. The spiral feeder 2 is inclined upward on the chassis 1, and the discharge end of the spiral feeder 2 corresponds to the rotor jetting assembly 3. The rotor jetting assembly 3 is provided with a negative pressure dust removal cover 309. In this embodiment, traction frames are installed at both the front and rear ends of the chassis 1 to pull the spraying machine. There are two rail wheel assemblies 101, which enable the spraying machine to move. The effect of spraying slurry material is achieved by the rotor spraying assembly 3. The air duct mechanism 5 provides power for the rotor spraying assembly 3 to spray slurry material and for the wet dust removal mechanism 4 to remove dust. The air duct mechanism 5 is connected to an external air compressor, which provides compressed air as a power source. The discharge end of the screw feeder 2 is located above the rotor spraying assembly 3. The screw feeder 2 plays the role of screw feeding and also stirs the slurry material in a screw during the feeding process to ensure that the slurry material is mixed evenly.
[0034] The airflow mechanism 5 is connected to the rotor injection assembly 3 and the wet dust removal mechanism 4. The wet dust removal mechanism 4 includes a negative pressure circulation pipe, an air inlet assembly 407, and a spray assembly 406. In this embodiment, the air inlet assembly 407 is connected to the airflow mechanism 5 to provide compressed air to the negative pressure circulation pipe. The negative pressure circulation pipe generates negative pressure to extract dust from the negative pressure dust removal hood 309. The spray assembly 406 can spray water mist to moisten the dust extracted by the negative pressure, preventing dust from escaping.
[0035] The negative pressure circulation pipeline includes a central pipe 404, a middle pipe 403, and an outer pipe 401 arranged sequentially from the inside to the outside. The air inlet assembly 407 is installed on the outer pipe 401. One end of the central pipe 404 is connected to the negative pressure dust removal cover 309. One end of the middle pipe 403 is connected to a reducing pipe 405, which is connected to the spray assembly 406. In this embodiment, the diameter of the outer tube 401 is larger than that of the middle tube 403, and the diameter of the middle tube 403 is larger than that of the center tube 404. Both the middle tube 403 and the center tube 404 are connected to the outer tube 401 through flanges, and a sealing ring is installed between the flanges to provide a seal. The reducing tube 405 has a tapered structure, and its diameter gradually decreases in the direction away from the middle tube 403, which is intended to increase the wind speed. The negative pressure dust collector cover 309 can prevent dust from escaping. The cover plate on the top of the negative pressure dust collector cover 309 is a movable cover plate, which is connected to the main body of the negative pressure dust collector cover 309 through a quick-release latch. Inspection doors are installed on both sides of the negative pressure dust collector cover 309. The compressed air that enters the negative pressure circulation pipe through the air inlet component 407 passes through the outer layer pipe 401 and the middle layer pipe 403 in sequence and is discharged through the reducer pipe 405, so that the central pipe 404 generates negative pressure to extract the dust in the negative pressure dust removal cover 309.
[0036] The track wheel assembly 101 includes a track wheel shaft 1011 and track wheels 1012. The track wheel shaft 1011 is fixedly connected to the chassis 1, and the track wheels 1012 are rotatably mounted on both ends of the track wheel shaft 1011. A support assembly 102 is provided at the bottom of one end of the chassis 1 near the feed end of the screw feeder 2. The support assembly 102 includes ear plates 1021 and support tubes 1022. The ear plates 1021 are symmetrically arranged at the bottom of the chassis 1, and the support tubes 1022 are sleeved on the ear plates 1021. In this embodiment, the track wheel 1012 is rotatably connected to the track wheel shaft 1011 via a bearing, allowing the jetting machine to move under the action of the track wheel 1012. There are two ear plates 1021. By disassembling and assembling the support assembly 102 and the support tube 1022, the height of the feed end of the screw conveyor 2 can be lowered or raised, thereby raising or lowering the discharge end of the screw conveyor 2, so that the jetting machine can easily pass through low spaces. When the jetting machine is moving and needs to pass through low spaces, the support tube 1022 is inserted into the ear holes of the two ear plates, using the support tube 1022 to support the feed end of the screw conveyor 2, raising the feed end of the screw conveyor 2 and lowering the discharge end of the screw conveyor 2, so as to ensure that the jetting machine can pass through low spaces. When the jetting machine is working normally, the support tube 1022 is pulled out so that the feed end of the screw conveyor 2 is parallel to the ground.
[0037] The top of the chassis 1 is inclined upwards and equipped with a feeding machine support 201, the upper end of which is hinged to the cylinder of the screw feeder 2. The top of the negative pressure dust removal cover 309 has a feeding hole, and the discharge end of the screw feeder 2 is connected to a dust cover 202 corresponding to the feeding hole. In this embodiment, the feeding machine support 201 supports the screw feeder 2 and facilitates the rotation of the screw feeder 2 relative to the feeding machine support 201 to change the height of the discharge end of the screw feeder 2. The feeding hole of the negative pressure dust removal cover 309 is opened on a movable cover plate. The dust cover 202 can prevent dust from escaping during the feeding of material from the screw feeder 2 to the rotor injection assembly 3. The dust cover 202 is made of flexible dustproof cloth.
[0038] The rotor injection assembly 3 includes a power component 301, a rotor body 303, a hopper seat 306, and a hydrocyclone 307. The power component 301 includes a motor 3011 and a reducer 3012. The reducer 3012 has a panel 302 on its top. The output end of the reducer 3012 is connected to the rotor body 303. Rotating liners 304 are provided at both the upper and lower ends of the rotor body 303. The hopper seat 306 is located above the rotor body 303. Sealing plates 305 are provided between the two rotating liners 304, the hopper seat 306, and the panel 302. Arc-shaped holes 3061 are provided on the hopper seat 306 and the sealing plate 305 located above. A hopper is provided on the top of the hopper seat 306. A discharge hole is provided on the panel 302. The hydrocyclone 307 is fixedly installed at the bottom of the panel 302 and corresponds to the discharge hole.
[0039] In this embodiment, the reducer 3012 is fixed on the chassis 1, the output end of the motor 3011 is connected to the input end of the reducer 3012, the panel 302 is bolted to the top of the housing of the reducer 3012, the rotor body 303 is provided with multiple material cavities arranged in a ring, the rotating liner 304 is bolted to the rotor body 303 and is made of wear-resistant material to improve service life; the sealing plate 305 plays a sealing role, and the upper rotating liner 304 has material holes corresponding to the material cavities of the rotor body 303; when the rotor spraying assembly 3 sprays the sprayed material, the material in the hopper enters the material cavity of the rotor body 303 through the arc-shaped hole 3061, and the rotor body 303 is driven to rotate by the motor 3011 and the reducer 3012. The material cavities of the rotor body 303 correspond to the discharge holes in sequence, and under the action of the compressed air provided by the air circuit mechanism, the sprayed material is sprayed out through the cyclone separator 307.
[0040] The hopper seat 306 is provided with a plurality of clamping seats 3063 arranged in a ring, and the clamping seats 3063 are provided with clamping grooves 3064 on the outer side; the top of the panel 302 is provided with a plurality of pressing components 308 corresponding to the clamping seats 3063, and the pressing component 308 includes a hinge seat 3081, a pull rod 3082 and a rubber spring 3083. The hinge seat 3081 is located on the top of the panel 302, and the lower end of the pull rod 3082 is connected to the hinge seat 3081. 081 is hinged and has the rubber spring 3083 at the upper end. The upper end of the pull rod 3082 is also provided with a pressure plate 3084. The pull rod 3082 is locked in the clamping groove 3064. The bottom of the hopper seat 306 is provided with a concave groove. The hopper seat 306 is also provided with an air inlet channel 3062 that communicates with the concave groove. The sealing plate 305 located above is provided with a strip hole 3051 and a circular hole 3052 at the position corresponding to the concave groove.
[0041] In this embodiment, there are four clamping seats 3063 and four pressing components 308. The pull rod 3082 is hinged to the hinge seat 3081 via a pin. The rubber spring 3083 is located above the clamping seat 3063. Under the action of the rubber springs 3083 of the four pressing components 308, the hopper seat 306 is pressed and fixed, providing a sealing effect between the hopper seat 306, the panel 302 and the rotor body 303. The pressure plate 3084 is bolted to the top of the pull rod 3082, and the pressure plate 3082 plays a role in pressing and limiting the rubber springs 3083.
[0042] The sealing plate 305 has two circular holes 3052, which are located on both sides of the strip hole 3051. The strip hole 3051 and the circular hole 3052 correspond to the discharge hole on the panel 302. Compressed air can be delivered to the concave groove through the air inlet channel 3062, and then enter the material chamber of the rotor body 303 through the strip hole 3051 and the circular hole 3052 to provide power for the rotor spraying assembly to spray the sprayed material.
[0043] The airflow mechanism 5 includes an air inlet pipe 501, a branch pipe 502, an upper air pipe 503, and a lower air pipe 504. The branch pipe 502 is vertically installed on the top of the chassis 1. The air inlet pipe 501, the upper air pipe 503, and the lower air pipe 504 are all connected to the branch pipe 502. The upper air pipe 503 and the lower air pipe 504 are respectively connected to the air inlet channel 3062 and the cyclone separator 307. In this embodiment, the air inlet pipe 501 is connected to the air outlet of the external air compressor, and the air distribution pipe 502 is fixed to the top of the chassis 2 by a support. The compressed air generated by the air compressor is delivered to the air distribution pipe 502 through the air inlet pipe 501, and then enters the upper air pipe 503 and the lower air pipe 504 respectively, and then enters the air inlet channel 3062 and the cyclone separator 307 respectively, so that the sprayed material enters the cyclone separator 307 and is then sprayed out through the cyclone separator 307, providing power for the spraying of the sprayed material.
[0044] The air inlet pipe 501 is equipped with valve 3 5011 and pressure gauge 1 5013; the upper air pipe 503 and the lower air pipe 504 are each equipped with pressure gauge 2 505 and valve 506; the top of the branch air pipe 502 is connected to the upper pipe 507, the upper pipe 507 is connected to the tee 509, the connection between the tee 509 and the upper pipe 507 is equipped with a Y-type filter 508, and both ends of the tee 509 are connected to valve 6 5091. In this embodiment, valve 3 5011 controls the opening or closing of the air inlet pipe 501, pressure gauge 5013 monitors the compressed air pressure in the air inlet pipe 501, and a protective housing is installed on one side of the air distribution pipe 502 to protect pressure gauge 1 5013. The protective housing protects pressure gauge 1 5013. Two pressure gauges 2 505 can monitor the compressed air pressure in the upper air pipe 503 and the lower air pipe 504 respectively. Two valves 5 506 can control the opening or closing of the upper air pipe 503 and the lower air pipe 504 respectively, so as to achieve the effect of quantitative regulation of the compressed air pressure in the upper air pipe 503 and the lower air pipe 504 of the air circuit mechanism, and avoid the phenomenon of pipe blockage during long-distance spraying of the jetting machine. Among them, valve 1 4064, valve 2 4072, valve 3 5011, valve 4 5012, valve 5 506 and valve 6 5091 are all brass ball valves.
[0045] When the jetting machine finishes spraying the slurry material, it can connect to an external pipeline through the tee 509 to use compressed air to clean the overall structure of the jetting machine. The Y-type filter 508 filters the compressed air, and the valve 5091 opens and closes the tee 509.
[0046] The top of the chassis 1 is provided with a support frame 402 for supporting the outer tube 401; the outer wall of the middle tube 403 is provided with a plurality of centering cylinders 4031 connected to the outer tube 401; the outer side of the central tube 404 is provided with a plurality of centering cylinders 4043 connected to the middle tube 403; one end of the central tube 404 extends to the outside of the outer tube 401 and is connected to a negative pressure outlet pipe 4041; the negative pressure outlet pipe 4041 is connected to the negative pressure dust removal cover 309; a protective sleeve 4042 is provided on the outside of the negative pressure outlet pipe 4041; and the central tube 404 is connected to a reducing pipe 405.
[0047] In this embodiment, there are two support frames 402, with the outer tube 401 located on the support frame 402, which supports the outer tube 401. There are six centering cylinders 4031, which ensure the stability of the middle tube 403 and the outer tube 401. There are three centering cylinders 4043, which ensure the stability of the middle tube 403 and the central tube 404. The central tube 404 is connected to the negative pressure dust collector hood 309 through the negative pressure outlet pipe 4041. Through the negative pressure generated by the negative pressure circulation pipe, the dust in the negative pressure dust collector hood 309 is discharged through the negative pressure outlet pipe 4041, the central tube 404, and the reducing pipe 405.
[0048] The air intake assembly 407 includes an air intake hose 4071, with valves 4072 and 5012 connected to its two ends respectively. The air intake hose 4071 is connected to the outer tube 401 and the air intake pipe 501 via valves 4072 and 5012 respectively. In this embodiment, the compressed air in the air intake pipe 501 can be transported to the outer tube 401 by the air intake hose 4071 to provide power for the wet dust removal mechanism; valves 4072 and 5012 are used to open and close the air intake hose 4071.
[0049] The spray assembly 406 includes a bend 4061, an atomizing nozzle 4063, and a dust removal hose 4065. The two ends of the bend 4061 are connected to the dust removal hose 4065 and the reducer 405, respectively. A fixing sleeve 4062 is vertically installed on the bend 4061. The atomizing nozzle 4063 is installed inside the fixing sleeve 4062 and corresponds to the outlet of the bend 4061. The atomizing nozzle 4063 is connected to a valve 4064 through a transition joint. In this embodiment, the bend 4061 is connected to the reducer 405 via a flange, and a sealing ring is installed at the flange connection. The fixing sleeve 6062 extends into the bend 4061 and is connected to the bend 4061. The valve 4064 can be connected to a water supply pipe, which is connected to an external water source. Water can be pumped through the water supply pipe to the atomizing nozzle 4063 by a water pump. The atomizing nozzle 4064 sprays water mist to wet the dust that is transported to the dust removal hose 4065 through the bend 4061.
[0050] The working principle of this utility model is as follows: When the jetting machine moves to the required working location and encounters a low space, the support pipe 1022 is inserted into the ear holes of the two ear plates. The support pipe 1022 supports the feeding end of the screw conveyor 2, raising the feeding end of the screw conveyor 2 and lowering the discharge end of the screw conveyor 2 to ensure that the jetting machine can pass through the low space. When the jetting machine moves to the working location, the support pipe 1022 is pulled out so that the feeding end of the screw conveyor 2 is parallel to the ground.
[0051] When the spraying machine is running, the screw feeder 2, air compressor and motor 3011 are turned on. The screw feeder 2 conveys the spraying material to the rotor spraying assembly 3. During the conveying process, the screw feeder 2 stirs the spraying material in a spiral. The spraying material enters the hopper of the rotor spraying assembly 3 through its discharge end and dust cover 202. The material in the hopper enters the material cavity of the rotor body 303 through the arc hole 3061. The motor 3011 and reducer 3012 drive the rotor body 303 to rotate. The material cavity of the rotor body 303 corresponds to the discharge hole in sequence.
[0052] Valve 4064, valve 4072, valve 5011, valve 5012, and valve 506 are all in the open state. Compressed air generated by the air compressor is delivered through the inlet pipe 501 to the distribution pipe 502, and then enters the upper pipe 503 and lower pipe 504 respectively. It then enters the inlet channel 3062 and the cyclone separator 307 respectively. Through the inlet channel 3062, the compressed air is delivered to the concave groove, and then through the strip hole 3051 and... The circular hole 3052 enters the material chamber of the rotor body 303, so that the sprayed material enters the hydrocyclone 307 and is then sprayed out through the hydrocyclone 307, providing power for the spraying of the sprayed material. During this process, two pressure gauges 505 can monitor the compressed air pressure in the upper air duct 503 and the lower air duct 504 respectively, so as to achieve the effect of quantitative control of the compressed air pressure in the upper air duct 503 and the lower air duct 504 of the air circuit mechanism, and avoid the phenomenon of pipe blockage during long-distance spraying of the spraying machine.
[0053] Compressed air is also delivered to the outer tube 401 through the inlet hose 4071, and then through the middle tube 403 and the reducer 405 to generate negative pressure, so that the dust in the negative pressure dust collector hood 309 is discharged sequentially through the negative pressure outlet pipe 4041, the central pipe 404 and the reducer 405; water is pumped to the atomizing nozzle 4063 through the water supply pipe by the water pump, and the atomizing nozzle 4064 sprays water mist to wet the dust delivered to the dust collector hose 4065 through the bend pipe 4061, and then the wetted dust is discharged through the dust collector hose 4065.
[0054] The embodiments described above are merely preferred embodiments of the utility model and are not intended to limit the scope of the utility model. Therefore, all equivalent changes or modifications made to the technical solutions described in the scope of the utility model patent application should be included within the scope of the utility model patent application.
Claims
1. A wet dust removal spiral feeding jetting machine, comprising a chassis (1), a spiral feeder (2), and a track wheel assembly (101) disposed at the bottom of the chassis (1), characterized in that, The chassis (1) is provided with a rotor jet assembly (3), an air duct mechanism (5) and a wet dust removal mechanism (4). The screw feeder (2) is inclined upward on the chassis (1). The discharge end of the screw feeder (2) corresponds to the rotor jet assembly (3). The rotor jet assembly (3) is provided with a negative pressure dust removal cover (309). The airflow mechanism (5) is connected to the rotor jet assembly (3) and the wet dust removal mechanism (4); the wet dust removal mechanism (4) includes a negative pressure circulation pipe, an air inlet assembly (407) and a spray assembly (406). The negative pressure circulation pipeline includes a central pipe (404), a middle pipe (403) and an outer pipe (401) arranged sequentially from the inside to the outside. The air inlet assembly (407) is installed on the outer pipe (401). One end of the central pipe (404) is connected to the negative pressure dust removal cover (309). One end of the middle pipe (403) is connected to a reducing pipe (405), and the reducing pipe (405) is connected to the spray assembly (406).
2. The wet dust removal spiral feeding jet machine according to claim 1, characterized in that, The rail wheel assembly (101) includes a rail wheel shaft (1011) and rail wheels (1012). The rail wheel shaft (1011) is fixedly connected to the chassis (1). Both ends of the rail wheel shaft (1011) are rotatably equipped with rail wheels (1012). The bottom of the chassis (1) near the feed end of the screw feeder (2) is provided with a support assembly (102). The support assembly (102) includes an ear plate (1021) and a support tube (1022). The ear plate (1021) is symmetrically arranged at the bottom of the chassis (1). The support tube (1022) is sleeved on the ear plate (1021).
3. The wet dust removal spiral feeding jet machine according to claim 1, characterized in that, The top of the chassis (1) is inclined upward and a feeding machine bracket (201) is provided. The upper end of the feeding machine bracket (201) is hinged to the cylinder of the screw feeder (2). The top of the negative pressure dust removal cover (309) is provided with a feeding hole. The discharge end of the screw feeder (2) is connected to a dust cover (202) corresponding to the feeding hole.
4. The wet dust removal spiral feeding jet machine according to claim 1, characterized in that, The rotor injection assembly (3) includes a power unit (301), a rotor body (303), a hopper seat (306), and a hydrocyclone (307). The power unit (301) includes a motor (3011) and a reducer (3012). The reducer (3012) has a panel (302) on its top. The output end of the reducer (3012) is connected to the rotor body (303). Rotary liners (304) are provided at both the upper and lower ends of the rotor body (303). The hopper seat (306) The rotating liner (304) is located above the rotor body (303). A sealing plate (305) is provided between the two rotating liner plates (304) and the hopper seat (306) and the panel (302). An arc-shaped hole (3061) is provided on the hopper seat (306) and the sealing plate (305) located above. A hopper is provided on the top of the hopper seat (306). A discharge hole is provided on the panel (302). The hydrocyclone (307) is fixedly installed at the bottom of the panel (302) and corresponds to the discharge hole.
5. A wet dust removal spiral feeding jet machine according to claim 4, characterized in that, The hopper seat (306) is provided with a plurality of clamping seats (3063) arranged in a ring, and clamping grooves (3064) are provided on the outer side of the clamping seats (3063); the top of the panel (302) is provided with a plurality of pressing components (308) corresponding to the clamping seats (3063), and the pressing components (308) include a hinge seat (3081), a pull rod (3082) and a rubber spring (3083). The hinge seat (3081) is located on the top of the panel (302), and the lower end of the pull rod (3082) is connected to the hinge seat. The body (3081) is hinged and the upper end is provided with the rubber spring (3083). The upper end of the pull rod (3082) is also provided with a pressure plate (3084). The pull rod (3082) is locked in the clamping groove (3064). The bottom of the hopper seat (306) is provided with a concave groove. The hopper seat (306) is also provided with an air inlet channel (3062) connected to the concave groove. The sealing plate (305) located above is provided with a strip hole (3051) and a circular hole (3052) at the position corresponding to the concave groove.
6. A wet dust removal spiral feeding jet machine according to claim 5, characterized in that, The airflow mechanism (5) includes an air inlet pipe (501), a branch pipe (502), an upper air pipe (503), and a lower air pipe (504). The branch pipe (502) is vertically installed on the top of the chassis (1). The air inlet pipe (501), the upper air pipe (503), and the lower air pipe (504) are all connected to the branch pipe (502). The upper air pipe (503) and the lower air pipe (504) are respectively connected to the air inlet channel (3062) and the cyclone separator (307).
7. A wet dust-collecting spiral feeding jet machine according to claim 6, characterized in that, The air inlet pipe (501) is equipped with valve three (5011) and pressure gauge one (5013); the upper air pipe (503) and the lower air pipe (504) are each equipped with pressure gauge two (505) and valve five (506); the top of the branch air pipe (502) is connected to the upper pipe (507), the upper pipe (507) is connected to the tee (509), the connection between the tee (509) and the upper pipe (507) is equipped with a Y-type filter (508), and both ends of the tee (509) are connected to valve six (5091).
8. A wet dust removal spiral feeding jet machine according to claim 1, characterized in that, The top of the chassis (1) is provided with a support frame (402) for supporting the outer tube (401); the outer wall of the middle tube (403) is provided with a plurality of centering cylinders (4031) connected to the outer tube (401); the outer side of the central tube (404) is provided with a plurality of centering cylinders (4043) connected to the middle tube (403); one end of the central tube (404) extends to the outside of the outer tube (401) and is connected to a negative pressure outlet pipe (4041); the negative pressure outlet pipe (4041) is connected to the negative pressure dust removal cover (309); a protective sleeve (4042) is provided on the outside of the negative pressure outlet pipe (4041); and the central tube (404) is connected to a reducing pipe (405).
9. A wet dust removal spiral feeding jet machine according to claim 6, characterized in that, The air intake assembly (407) includes an air intake hose (4071), and valves two (4072) and four (5012) are connected to the two ends of the air intake hose (4071) respectively. The air intake hose (4071) is connected to the outer tube (401) and the air intake pipe (501) through valves two (4072) and four (5012) respectively.
10. A wet dust removal spiral feeding jet machine according to claim 1, characterized in that, The spray assembly (406) includes a bend (4061), an atomizing nozzle (4063), and a dust removal hose (4065). The two ends of the bend (4061) are connected to the dust removal hose (4065) and the reducer (405), respectively. A fixed sleeve (4062) is vertically installed on the bend (4061). The atomizing nozzle (4063) is installed inside the fixed sleeve (4062) and corresponds to the outlet of the bend (4061). The atomizing nozzle (4063) is connected to a valve (4064) through a transition joint.